lean manufacturing coconut flan
TRANSCRIPT
COCONUT FLAN
Hazel CáceresXiomara MoyaNicole NarvaezEvelyn Quezada
Grade: 10
LOGISTICS
• The implementation of a good logistics in a project seeks to strategies for the production, storage and distribution processes between the suppliers and the company and its customers.
Negotiation
Place
Cost
Time
THE SUPPLY CHAIN & LOGISTICS THE UNGLAMOROUS WORLD OF THE SUPPLY CHAIN &
LOGISTICS MANAGEMENT
• It makes no sense to have brilliant marketing programs to sell world-class products if the products arenít available:
a. at the right time,b. at the right place, andc. in the right form and condition that consumers want them.• Poor customer service adds up to lost
revenue and profit opportunities.
DIAGRAM OF THE LOGISTICAL SYSTEM
SUPPLIES
TRANSPORTATION
DELIVERY POINT
PRODUCTION
WAREHOUSING
TRANSPORTATION
ORDERING PROCESS
RELATED MARKETING CHANNELS, LOGISTICS MANAGEMENT, AND
Supply chain management
Producer
Suppliers Consumers
Supply-chain Management
Supplier Network Marketing Channel
Inbound flow of rawmaterials & parts
Outbound flow offinished products
Logistics Management
TOTAL LOGISTICS COST CONCEPT
17-6© 2000 McGraw-Hill Ryerson Limited
Decisions associated with the flow of product making up the total logistics cost concept include:
Transportation Warehousing and storage Packaging Materials handling Inventory control Order processing Customer service level Plant and warehouse site location Return goods handling
SUPPLIERS
Pasteurizadora
QUITO S.A.AZUCARERA
VALDEZ
Levapan del
Ecuador S.A.
Colombia Ecuador
Quito
Ecuadorfitness.com
Guayaquil - Vainilla essence
PUNTO COCO
Esmeraldas
Ecuador
GUAYAQUIL
SUPER MARKET– EL SABOR
SUPERMARKET-
EL SABOR
LOGISTICS SUPPLY
PURCHASES
SUPPLY PROGRAM
SUPPLY PLANNING
• MILK• GRATED COCONUT• STEVIA• VAINILLA ESSENCE• UNFLAVORED
GELATIN• PROTEIN• CINNAMON• CLOVE
This is a systematic approach to planning the supply of materials and services from third parties, to ensure its effective and efficient implementation.
It is the preparation of projections of consumption whose term may vary but are usually set for periods projected on a quarterly basis.
TRANSPORTATION
PURCHASESMILK TWICE A
MONTHGRATED COCONUT
EVERY WEEK
STEVIA TWICE A MONTH
VAINILLA ESSENCE
ONCE A MONTH
UNFLAVORED GELATIN
ONCE A MONTH
PROTEIN EVERY THREE MONTHS
INCLUDING TRANSPORT
TRANSPORT NOT INCLUDED
ORDER PLACEMENT & EXPEDITING
Have a good control of inventories
It is necessary to measure how many products we have in
store, the number of raw materials, how much is delivery, how long will it take to make deliveries
and how much it takes to sell.
To be in constant communication with the
personnel of the company, customers and
suppliers
Opts for the purchase mass, that will allow you to count on all the inputs
that are needed to develop and deliver your
products in due time, moreover, will help you
to save.
RECEIVING
This operation will need of personnel and equipment needed to download and store the same easing and expedite the receipt of the goods and the space needed in the cellar for storage of the same according to the volume of the goods and the time that goes to stay in them should be shorter to save administrative costs and logistical this process of receipt of goods must be accompanied by the following documents :• Invoice,• Packing List,• Consignment,• remission, • Registration, • purchase requisition or order
PRODUCTION LOGISTICS COSTS
GENERAL COSTSPRODUCTION
RAW MATERIALDETAIL QUANTITY UNIT COST TOTAL COSTGrated Coconut (50gr)
5.000
$0,46 $0,46 Lactose free Milk (103gr) $0,15 $0,15 Cinnamon $0,03 $0,03 Vainille esence (76gr) $0,02 $0,02 Protein (5gr) $0,33 $0,33 Stevia Sugar (5gr) $0,08 $0,08 Unflavored Gelatin (2,1gr) $0,06 $0,06 TOTAL COST RAW MATERIAL PER MONTH $1,13 $5.640,00
PRODUCTION LOGISTICS COSTS
DIRECT LABORDETAIL QUANTITY UNIT COST TOTAL COSTEmployees 3 $375,00 $1.125,00 TOTAL COST DIRECT LABOR $1.125,00
OVERHEAD COSTSDETAIL QUANTITY UNIT COST TOTAL COST
INDIRECT LABORProduction Manager 1 $650,00 $650,00 Driver 1 $375,00 $375,00 INDIRECT RAW MATERIALPackage 5.000 $0,25 $1.250,00 Tags 5.000 $0,05 $250,00 OTHER OVERHEAD COSTSBig Water Bottles 8 $1,00 $8,00 TOTAL OVERHEAD COSTS $2.533,00 TOTAL COST OF PRODUCTION PER MONTH $9.298,00
PRICE
$2,30
DISTRIBUTION
• GYM• COLISEUM PRINCIPAL TARGET• CROSSFIT
• NUTRITIONIST• SUPERMARKETS FUTURE TARGET
OWN CAR
CUSTOMER SERVICE CONCEPT
17-16
© 2000 McGraw-Hill Ryerson Limited
Customer service is the ability of logistics management to satisfy users in terms of:
- Time- Dependability- Communication- Convenience
TIME TO DISTRIBUTION
MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY TOTAL PLACESTHE FACTORY 50 50 100 ALBAN BORJACROSSFIT THERO 50 50 100 CEIBOSHOMETOWN 50 50 100 CEIBOSRAZA CROSS 50 50 100 CEIBOSGOLD'S GYM 50 50 100 FRANCISCO DE ORELLANAGLADIADORES 50 50 100 KENNEDYMUAYTHAI ECUADOR 50 50 100 KENNEDYAMATSU 50 50 100 KENNEDY NAUTILUS 50 50 100 KENNEDY EVOLUTION BOX 50 50 100 FRANCISCO DE ORELLANACROSSFIT CULTURE 50 50 100 SAMBORONDONDIANA QUINTANA 50 50 100 SAMBORONDONFLEX GYM 50 50 100 SAMBORONDONPREDADOR 50 50 100 SAMBORONDONTAURUS GYM 50 50 100 SAUCESGOLD'S GYM UCSG 50 50 100 UCSGGAMBOA BOX 50 50 100 URDENORCURVES 50 50 100 URDESAMIRIAMS 50 50 100 URDESAURDESA FITNESS 50 50 100 URDESA
COMMUNICATION
• INSTAGRAM: @HemayKoko
• FACEBOOK: Hemay
• WEBSITE: HEMAY
LOGISTICS MANAGERS BALANCE TOTAL LOGISTICS COST
Factors Against Customer Service Factors
Inventorycosts
Transportationcosts
Materials handlingand warehousing
costs
Order processing costs
Convenience
Stockout costs
Time
Communication
Dependability
Total logistics cost factors Customer service factors17-19
© 2000 McGraw-Hill Ryerson Limited
COST OF CUSTOMER SERVICE
Low HighService level
Log
istic
s co
sts
17-20
© 2000 McGraw-Hill Ryerson Limited
1ST 2NDPROCESS LEAN MANUFACTURING
WASTE
• The problem in the project is the waste of production.
With the sale of fertilizer can remedy the problem
SOURCES
• http://www.azucareravaldez.com/• http://www.vitaleche.com/index.php/productos• http://www.supermaxi.com/• https://www.elsabor.com.ec/condimentos.htm• https://
www.amazon.es/proteina-whey-gold/s?ie=UTF8&page=1&rh=i%3Aaps%2Ck%3Aproteina%20whey%20gold
• www.fedex.com/ec• http://www.dhl.com.ec/es.html• http://www.ecuadorfitness.com/• https://
www.importgenius.com/ecuador/tradebase/importer/latest/8040