A PresentationOn

“LEAN MANUFACTURING”

By

Radha Kishan Sharmahttps://www.facebook.com/SharmaRadhakishan

https://twitter.com/_radhakishan

CONTENT

1. Introduction2. Principal of lean manufacturing3. Elimination of wastes4. 5S workplace organization5. Example6. Advantage7. Who Uses Lean Manufacturing?8. conclusion

LEAN MANUFACTURING

Lean manufacturing is a Japanese approach to management.

Performance-based process which maximizing customer value while minimizing waste.

Achieving manufacturing excellence through the creation of more value with fewer resources.

PRINCIPAL OF LEAN MANUFACTURING

Value

The Value Stream

FlowPull

Perfection

ELIMINATION OF WASTES

Waiting

Motion

Over processing

Inventories and queues.

Transportation

Overproduction

Fixing defects and mistakes.

5S WORKPLACE ORGANIZATION

5S workpla

ce organiza

tion

A series of activities for eliminating wastes that contribute to errors, defects, and injuries.

EXAMPLE

More Search Time More Travel Time Tools difficult to

identity Less Visual Control

Reduced Search Time. Reduced Travel Time. Tools easy to identity Better Visual Control

Problem :Tools difficult to identity and search time high.

Present Methodology Proposed Methodology

ADVANTAGE It significantly improve overall

productivity It increase market share It improve speed-to-market with new

products It reduce manufacturing and engineering

labor costs & time It eliminate non-value-added operations

and processes Continuous improvement processes

WHO USES LEAN MANUFACTURING? Lean manufacturing processes are being used predominantly in the automotive industry and also in other industries .

Toyota Motor Company, considered the leader in lean manufacturing techniques, started using the techniques during the 1950s and 1960s

Lifescan, Inc. a subsidiary of Johnson & Johnson -- Electronic Products.

CONCLUSION

Many companies have implemented lean manufacturing techniques to create more efficient workflows.

Through the elimination of waste and the creation of flow through the various processes, companies are able to eliminate costly scrap and rework while contributing to their bottom line

THANK YOU

Any query?