leadwell ve series

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Page 1: LEADWELL VE Series

V to VE

1

Page 2: LEADWELL VE Series

V- Series

2

TOTAL : 4,500 Units

Page 3: LEADWELL VE Series

2000’-2014’ V-20/V-30/V-40 Sale Records

年度 40系列 30系列 20系列年度小計2001 66 18 6 90

2002 94 114 54 262

2003 105 146 44 295

2004 126 145 52 323

2005 129 102 50 281

2006 217 142 109 468

2007 181 200 93 474

2008 138 119 52 309

2009 88 51 31 170

2010 249 222 61 532

2011 277 250 54 581

2012 140 99 26 265

2013 139 72 35 246

2014 60 18 6 84

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Total: 4,380 Units

Page 4: LEADWELL VE Series

2000’-2014’ V-20/V-30/V-40 Sale Records

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Page 5: LEADWELL VE Series

V - 42i

High Efficiency Machining Center

Page 6: LEADWELL VE Series

V42i - Feature

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High Efficiency Machining Center

1. High Rigidity – FEA Analysis. – Six Guide way blocks in x axis.

2. High Reliability – Roller type motion system. – 3 Axis absolute motor.

3. High Efficiency – Rapid feed rate 36/36/36. – Spindle speed 15,000rpm(opt.). – Tool change time T to T 1.8 sec. C to C 4 sec.

4. High Flexibility – 30T tools magazine available. – 4/5 axis rotary table available. – Front/Rear Chip Disposal available.

The Best Solution Of General Machining

Page 7: LEADWELL VE Series

V42i - Specification

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Spindle Speed (rpm) 8000 10000 12000

Spindle Transmission H.T.D Belt (DD)

Spindle Motor kw/torque 11kW (70 Nm)

11kW (55.4 Nm)

11 kW (46.7 Nm)

Spindle Taper BT/BBT 40

X/Y/Z Travel 1,000/520/610mm

X/Y/Z Feed rate 36 / 36 / 36 m/min

X/Y/Z Cutting Feed rate 1~10,000 mm/min

Table Size 1,100x500mm

Max. Loading on Table 500 kg

Tool Magazine Capacity 24T(30T)

Max. Tool Dimensions (W/O Adjacent tools) 24T: ø80x250mm(ø110x250mm )

CNC Controller Fanuc 0i-MD

Page 8: LEADWELL VE Series

FEA Analysis

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Page 9: LEADWELL VE Series

V42i - Structure

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Increase 50% contact face and plus two bolt lock

Page 10: LEADWELL VE Series

V42i - Structure

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Perfect alignment 4 slide design in Y

Optical scale to increase controllable accuracy (Opt.)

Two ball type liner guide way to increase rigidity and reduce interfered movement in Y axis

Two roller type liner guide way as std. rigidity support

Page 11: LEADWELL VE Series

Z axis Without counter-weight to keep

high performance in 3D-profile

Big span in X/Y/Z

X : 300mm, Y : 660mm, Z : 375mm 660

375300

V42i - Structure

3 Axis Pretension

Page 12: LEADWELL VE Series

Z axis

- Roller type Guide way 45mm width- Ball screw dia. is 40mm

X axis

- roller type guide ways 35mm width

- 6 block support to avoid table pending - Ball screw dia. is 40mm

Y axis

- Perfect alignment 4 slide design - Ball type 35mm width guide ways- Ball screw dia. is 40mm

V42i - Structure

Seattle increase 50% strength

Page 13: LEADWELL VE Series

V42i - Structure

Y axis Motor Housing Insist Rube Pipe Quality

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Page 14: LEADWELL VE Series

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Page 15: LEADWELL VE Series

Soft Ware Function

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RENISHAW GUI: LEADWELL developed RENISHAW interface, can be used in TS27R, or OMPXX measuring device.

measurement process and read data indicate on the screen, simply instructions screen which greatly simplifies the operation complexity, users do not need to remember the program number and many measurement parameters.

Page 16: LEADWELL VE Series

High Performance Rotary Table

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Page 17: LEADWELL VE Series

V-32i/V-42i(HORDFORD V/S LEADWELL)

Model LG-800 LG-1000 V-32i V-42i Advantage

Table Size 950 X510 1150 X510 890 X500 1100x500  

Table Load 500kg 700kg 500 800kg Better Stroke X/Y/Z 800 X510X510 1000X510X510 800 X520X610 1000 X520 X610 BetterRapid speed X/Y/Z 30/30/24 30/30/24 36/36/36 36/36/36 BetterMain spindle (kw) 7.5/11(30min) 7.5/11(30min) 7.5/11kw (30min) 11 / 18.5kw(OPT) BetterServo motor (kw) 1.8 αc8i 1.8 αc8i 4/4/4 4/4/4 BetterMachine weight 5600 5800 4800 4900 Z axis balance Count weight Count weight Motor brake Motor Brake BetterChip Remover Water Flash Water Flash Coil Screw x2 Coil Srew x2 BetterPower KVA 19 KVA 23 KVA 25KVA 30KVA Heat Exchange Fan Fan Heat exchange Heat exchange BetterCutting efficiency 160 cc/ min 160 cc/min 260 cc /min 260 cc/min BetterCable Collets Snake Pipe Snake Pipe Cable rail

Anti Rat biteCable railAnti Rat bite

Better

Advantage New design body, Machine heavy weight,Price Cheaper Than LEADWELL5~8% Hartrol controller   

Very good reliability .Electric Component,Grundfos pump/HIWIN ball screw .HIWIN Linear guide way Remote MPG Standard Powder Painting KEY ARROW textile Cover

   Better

Controller M70A / Fanuc M70A / Fanuc Fanuc / Siemens/M70 Fanuc / Siemens/M70  

AGENT PRICE USD40,000 USD 42,000 USD 44,500 USD 45,500  

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Page 18: LEADWELL VE Series

Machine Compare Sheet

Brand HARDFORD LIZE LEADWELL DOOSAN SMEC三星 YCM CAMPRO HASS

Model LG-1000 CV-1000 V-42i DNM 500 LCV-500 EV1020A CNV-1025 VF-3

Table Size 1150 X510 1120X560 1200 X510 1200 X 540 1200 X510 1120X520 1200X 520 1219X457

Table Load 700kg 750kg 800KG 800 KG 800 500 1588 KG

Stroke X/Y/Z 1000 X510 X510 1020 X 560 X600 1000 X 520 X610 1020/540/510 1050X520X520 1020/520/540 1025X520X520 1016X508X635

Rapid speed X/Y/Z

30//30/20 36/36/24 36/36/36 36/36/30 36/36/30 36/36/24 25.4/25.4/25.4

Main spindle (kw) 7.5(30min) 7/11kw(30min) 7/11 KW /18kw 11/15 11/15 5.5/7.5 7.5/11 22.4KW

Servo motor (kw) 1.8 αc8i 2/2/3.5 4/4/4 1.8/1.8/2.5 1.2/1.2/1.8

Spindle Speed 8000 8000 8000 8000 8000 direct 10,000 belt

10,000 DDS 8000 8,100 DDS

Machine weight 5800 7500 4800 5500 6200 5350 5760KG

ATC 20 20 24 30 24 24 ARM 20 20

T/T 1.7 1.7 SEC 1..3 SEC 1.3 SEC 1.8 SEC 3.5 T/T 4.2 T/T

Z axis balance Count Balance Count balance Motor Brake Counter bal. Count balance

Chip Remover Option Coil Srew x2 Coil Srew x2 Water flash Waer flash Water flash Water flash

Power KVA 23 KVA 25KVA 30KVA 30KVA 20 KVA 26.5KVA 25KVA 20 KVA

Heat Exchange Fan Heat exchange Heat exchange Heat exchange Fan coolant Head exchange

Cutting efficiency

160 cc/min 225 cc 138 cc

Cable Collets Snake Pipe Sanke pipe Cable rail Cable rail Cable rail CABLE RAIL Snake pipe

Controller Fanuc / Siemens

M70 Oi-MD OI-MD OI-MD OI-MD M70A HASS

AGENT PRICE USD 42,000 USD 44000 USD 45,500 USD 43500 USD 43,000 USD 46,000 USD 44,000 USD 42,000

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Page 19: LEADWELL VE Series

V-32i / V-42i Value Adds

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ItemValue Adds Other Brand USD1Powder Coating Liquie Painting $ 200 2Roller Bearing Guide way Ball bearing Guide way $ 200 3X axis Guide way 6 block 4 blocks $ 200 4Fonge X Folding Movable Cover Folding Movable Cover $ 200 53 axis Absolute Encoder 3 axis encoder $ 800 63 axis 4KW -Alpha 22 3 axis Bata motor $ 1,000 7Table T solt X5 T slot x4 $ 100 8Inside coil type chip remover Water flash $ 350 92 working lamp 1 working lamp $ 100

10Remove MPG Option $ 350 11SKF Spinlde Other brands $ 250 12Cable rail Snap pipe $ 100 133 axis pretension noon $ 200 14LED key board Touch Film keyboard $ 200 15Z axis brake motor Air Counter balance $ 450 16Oil chiller and transformer Fixture On the Grand $ 200 17Transformer Pure Cooper Coil Transformer Aluminum Coil $ 200 18LEADWELL Tools Magazine Software Fanuc Package B only $ 200 19Habor Heat Exchanger Air Fan $ 200

    + $ 5,500

Page 20: LEADWELL VE Series

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