lcas presentation
TRANSCRIPT
The WORLD’S LEADING Modification &Integration Partner for the AIRBORNEGEOPHYSICAL SURVEY Industry
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COMPANY OVERVIEW
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50 year old established Aircraft Maintenance Organization (AMO) &Manufacturing Facility.
Centrally located in the heart of Muskoka, two hours North of Toronto, Ontario.
Quality service in aircraft maintenance, structural repairs, component overhauls,avionics and auto flight installations, part manufacturing, and customer support.
World’s leading modification partner for the Airborne Geophysical Survey industry.
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APPROVALS AND CERTIFICATIONS
LCAS currently holds TCAA, FAA, EASA, TCAA, DGCA, DCA, IAC, ECAA, and CAA Supplemental Type Certificates (STC’s) for modifications covering more than 90 different types of aircraft and helicopter makes and models plus many serialized STC’s for other less popular fixed and rotary wing aircraft.
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Department of Transport Approval Maintenance Organization
Professional Engineering
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OUR TEAM
ADRIENNE WILSON, Senior Administrator ● ALAN CATT, Fixed Wing Lead M1 Division ● BOB COWIE, Fixed Wing Lead
M2 Division ● BRAD FLETCHER, Procurement and Part Sales Manager ● BRIAN CAMERON, Facility Maintenance Lead ●
DAVE SMART, Product Finishing Lead ● DERICK MCGEE, Director of Engineering ● ELTON TOWNSEND, Founder ●
EVAN HODGSON, Aircraft Maintenance Engineer Apprentice M1 M2 ● JIM HODGSON, Chief Operations Officer ● JOSEPHPELLEJA, P.ENG., Chief Engineer ● KEN HILLMAN, Machining Production Lead ● KIRK CREELMAN, Director of
Composite Design ● KYLE CORBIN, Aeronautical Engineer (EIT) & Certification Specialist ● MARCIN MICHALAIC, Welding
Lead ● MIKE GLASS, Director of Machining ● MIKE PATTISON, Machinist – Prototyping Lead ● PHILLIP LEWKOSKI,Director of Maintenance & Manufacturing ● RICK PATTON, Aircraft Maintenance Engineer & Avionics Lead ● ROB LUDLOW,Sheet Metal Structures & Composite Lead ● SIMON VINGAR, Senior Account Manager ● SRULI WEINREB, President & CEO ●
STEVE HANNA, Rotary Wing Lead ● TED DIRSTEIN, General Aviation Manager ● TODD STRAUS, Rotary Wing Lead ●
TRISH HACKENBROOK, Document Control Coordinator
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WHAT WE DO
DESIGNENGINEERING
AIRCRAFTMODIFICATIONS
PARTSMANUFACTURING
AIRCRAFTMAINTENANCE
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DESIGN ENGINEERING
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DESIGN ENGINEERING 8
Each project begins with an extensive planning assessment where we look closely at feasibility, cost efficiencies, and optimal certification paths.
This ensures that the project is launched with strong economic footing and dependable timeline expectations.
OUR SEVEN STEP “CONCEPT TO COMPLETION” PROCESS
Planning
Once the project scope has been clearly defined, we begin the prototype design process modeled in a 3D CAD platform with powerful simulation and design validation capabilities.
Concurrently we run our procurement discovery process, to establish component and material selection based on suitability, price and availability.
Design
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DESIGN ENGINEERING 9
When the concept is approved by the client, we initiate an engineering design review process.
Designs are substantiated using a balanced approach of traditional and higher order analyses. Data generated is documented by LCAS engineers to support certification, testing, manufacturing and maintenance.
Engineering Analysis
As an approved Canadian Aeronautical components manufacturer with an extensive palette of in-house capability, we don’t need to rely on third party availability to turn your concepts into reality.
Unlike many other engineering shops, we keep everything under one roof, ensuring time line and cost expectations are kept in check.
Build
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DESIGN ENGINEERING 10
Once the assembly is complete, we will establish an integration plan that is determined by client geo-location and project scope. Based on client requirements, we can…
Send a team to the client’s location to complete the integration.
Provide many of our modifications in ”kit form” to be installed by the client.
In most cases, the integration is completed at our accessible facilities.
Integrate
LCAS has extensive experience supporting testing for projects of any size.
We provide flight test coordination, static load testing, statistical reliability testing as well as conformity inspections and specialized inspections.
Our full suit of instrumentation is maintained by LCAS quality assurance and is NIST traceable.
LCAS provides flight test coordination through our network of trusted flight test professionals.
Ground & Flight
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DESIGN ENGINEERING 11
On projects that require certification, our engineering team have experience coordinating with a number of civil authorities including Transport Canada Civil Aviation, the FAA, EASA, IAC, ANAC and DGCA.
Our engineering team can help achieve your Type Design approval via a full Supplemental Type Certificate, Repair Design Approval, or a Serialized Supplemental Type Certificate to best meet your needs and budget.
We can provide developmental, validation and testing services for customers seeking a type of certificate for their new aircraft design.
We offer an efficient, fluid process to help meet your project goals.
We bring a “real world” approach when evaluating our client’s needs and are able to offer our experience in generating creative solutions to aircraft instrumentation, equipment and special mission needs.
Certify
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AIRCRAFT MODIFICATIONS
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AIRCRAFT MODIFICATIONS 13
FIXED WING - EXTERNAL MODIFICATIONS
NOSE BOOMSTAIL BOOMS WING TIP PODS BELLY PODS BIRD/NEST SYSTEMS
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AIRCRAFT MODIFICATIONS 14
FIXED WING - INTERNAL MODIFICATIONS
GRAVITY METER INSTALLATIONS
EQUIPMENT RACKS
CRYSTAL PACK INSTALLATIONS
AUXILIARY FUEL SYSTEMS
SURVEY PROJECT POWER
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AIRCRAFT MODIFICATIONS 15
ROTARY WING MODIFICATIONS
SINGLE BOOMSEQUIPMENT RACKS
TRIPLE BOOMS GRAVITY METER INSTALLATIONS
CRYSTAL PACK & RACK INSTALLATIONS
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CASE STUDIES
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CASE STUDIES 17
CESSNA 208 MODIFICATIONS - INTERNAL
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Gravity Meter Mount
Equipment Rack
Navigation Systems
Crystal Packs
Gravity Meter
Survey Project Power
CASE STUDIES 18
Wing Tip Pods Belly Pod Tail Boom
CESSNA 208 MODIFICATIONS - EXTERNAL
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CASE STUDIES 19
CESSNA 208 AUXILIARY FUEL TANK
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Fully certified for operational use (STC)
Total capacity of 103 gallons and a usable capacity of 100 US gallons.
Removable cabin mounted enclosed tank with sealed pump assembly and the cockpit.
System is completely vented and sumpedexternally on the airframe.
Allows operators an extended range for operations and/or ferry flights.
2 additional hours of flight time at survey power settings.
Auxiliary Fuel Tank Auxiliary Fuel Tank
Auxiliary Fuel TankAuxiliary Fuel Tank
CASE STUDIES 20
KING AIR SERIES MODIFICATIONS
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Crystal Packs
King Air - Gravity Meter Mount
Gravity Meter System King Air 100 – Survey Tail Boom King Air 200 - Survey Tail Boom
King Air – Survey Wingtip Pods Spectrometer System Survey Project Power
CASE STUDIES 21
DC-3/BT-67 MODIFICATIONS - INTERNAL
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Gravity Meter Mount Navigation Systems King Air 100 – Survey Tail Boom
Roller Floor Installation Roller Floor Installation Sonobouy Chute Real Time Compensator
CASE STUDIES 22
DC-3/BT-67 MODIFICATIONS - EXTERNAL
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Survey Belly Pod
Survey Tail Boom
Bird Nest and Docking System Ground Crew Safety Fittings Survey Nose Boom
Underside Roller Door Wingtip Booms Drafting and Planning
CASE STUDIES 23
AS350 MODIFICATIONS
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Fuselage Mounted Survey Boom Navigation Systems Crystal Pack Rack
Gravity Meter Mount Survey Boom Array Survey Project Power Equipment Rack
PARTS MANUFACTURING
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PARTS MANUFACTURING 25
As a Transport Canada Civil Aviation Approved Organization under AWM 561 for the Manufacture and Certification of Aeronautical Products,
LCAS is able to offer a full suite of part production services. We are skilled in working with a diverse range of metallic, composite and machinable plastics materials. LCAS is approved to manufacture PDA parts for a variety of aircraft.
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PARTS MANUFACTURING 26
On projects that require certification, our engineering team have experience coordinating with a number of civil authorities including Transport Canada Civil Aviation, the FAA, EASA, IAC, ANAC and DGCA.
Our engineering team can help achieve your Type Design approval via a full Supplemental Type Certificate, Repair Design Approval, or a Serialized Supplemental Type Certificate to best meet your needs and budget.
We can provide developmental, validation and testing services for customers seeking a type of certificate for their new aircraft design.
We offer an efficient, fluid process to help meet your project goals.
We bring a “real world” approach when evaluating our client’s needs and are able to offer our experience in generating creative solutions to aircraft instrumentation, equipment and special mission needs.
PRODUCTION TYPE DESCRIPTION
PROTOTYPINGOur specialty is taking your idea and turning it into something you can touch and feel as quickly as possible. In the early stages of product development, it is important to see the physical manifestations of initial concepts so that the fine-tuning will incorporate solutions to the real world issues that can often only be identified in a tangible model. We get it done quickly so our customers can move on to the next phase of their project in the most time efficient manner.
PART REPAIR & OVERHAUL
As Transport Canada Civil Aviation Approved Organization, we can facilitate repairs to damaged parts that are more economicalto repair or overhaul then to replace. We take consultative approach and ensure our customers have a clear understanding of the most efficient path forward, the most time efficient manner.
SUBCONTRACTING LCAS can support aircraft part manufacturers with peak production capacity deficiencies. Our facility and skilled team can provide an extremely flexible outsourced production solutions.
AFTERMARKETThere are many drivers that motivate the development and production of aftermarket aviation parts. Whether you are looking todevelop an upgraded component, source a discontinued part, or improve a part replacement strategy, we will work with you to design and manufacture what you need. Our Quality Assurance process ensures strict adherence to drawings, specifications, andstandards, with an emphasis on optimized repeatability.
PART SOURCING When the right solution is to buy and not build, our in house specialty procurement team with its global purchasing network willlocate the component you need for the price you want to pay.
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AIRCRAFT MAINTENANCE
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AIRCRAFT MAINTENANCE 28
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LCAS is a complete maintenance facility servicing both private and commercial piston, turbine, light jet, and rotary wing aircraft. Our highly qualified Aircraft Maintenance Engineers take pride in the safety and quality of their work.
We believe that our clients should play an active role in the care and safety of their aircraft. Our service is transparent, with all needed repairs reported and approved by our customers before work is begun.
Maintenance, Inspections & Repairs
LCAS can provide for certification to repairs and modifications completed on your aircraft.
We will help you determine the most appropriate certification path such as a PMA (Parts Manufacturer Approval) , RDA (Repair Design Approval) , sSTC, (Serialized Supplementary Type Certificate)or STC (Supplementary Type Certificate).
Certificiation
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No matter what the condition of your aircraft, we’ll use our decades of experience to return it to its former glory using latest equipment models or parts manufactured in-house.
All systems and components are inspected and overhauled or replaced as required.
Reconditioning and Restoration
Using our extensive network, Lake Central Services can source almost any aircraft.
Once it has been located, our in-house commercial pilot can fly the aircraft to our facility for repairs and certification. When it’s ready, we’ll deliver it to wherever you are.
Aircraft Sales
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Moving and reregistering an aircraft in a different country can be arranged by our maintenance department,
Priced per aircraft based on its condition and available history.
Import or Export
Our pre-approved modification kits ship with everything required, including detailed documentation for installation and operation.
We offer a support staff of experts who are available to assist when required. We have developed a robust suite of modification kits for the Lake Aircraft. A full list can be found here in our Products area, wherever you are.
Modification Kits
LCAS offers both indoor and outdoor storage at our facility at the Muskoka Airport.
Aircraft Storage
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LCAS is one of the few companies with an avionics expert on staff.
From repairs to new installations, we provide our customers with state of the art avionics service.
Avionics
Our dedicated parts department will go the extra mile to locate needed components, no matter how rare.
LCAS also supplies PMA parts (Parts Manufacturer Approval) to the Lake Amphibian global market.
Parts