latest new maa profile 22.01.2011
TRANSCRIPT
Malaysian Aluminium & Alloys (M) Sdn Bhd (MAA) is a leading
manufacturer of quality secondary aluminium alloy ingots.
MAA endeavors to go beyond conventions to serve customers’ needs with
key focus on three success factors: Quality, Cost and Delivery. Continual
improvement in customers’ satisfaction and quality enhancement is the very
essence of MAA’s standard operating procedures. Utilizing state of the art
computer controlled laboratory equipments and proven statistical process control
methods, MAA consistently produces aluminium products of the highest quality.
To further demonstrate its commitment towards Quality, Environment & Safety,
MAA has acquired ISO 9001:2008 and ISO 14001 & OHSAS ISO 18001 and moving
forward to achieve ISO TS16949 in 2011.
MAA is managed by a matured and experienced management team with years of
experience in Production, Quality Assurance, Procurement and Marketing of
aluminium products.
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Our Vision
To be a profitable company with global recognition for its excellence in Quality, Cost & Delivery of its products & services.
Our Mission
To build and professionally manage a successful business that provides satisfaction and growth of our customers, employees and shareholders while contributing towards conservation of the environment and energy.
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Name of the Company Malaysian Aluminium & Alloys Sdn Bhd
Registration No. 560655-W
Address Lot 2-37, Jalan Perindustrian Mahkota 7,
Taman Perindustrian Mahkota,
43700 Beranang, Selangor Darul Ehsan, Malaysia.
Establishment 04th October 2001
Factory Area 180 Feet by 215 Feet
Land Area 3 Acres
Authorized Capital USD6,944,444.00
Paid Up Capital USD3,713,889.00
Annual Turnover USD39,010,473.00 (2007/2008)
Number of Employees 53 (As of 1st April 2009)
Bankers 1) Malayan Banking Berhad
2) CiMB
3) AmBank (M) Sdn Bhd
4) Kuwait Finance House (Malaysia) Berhad
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BOARD OF DIRECTOR
RATANAM V OPERATIONS MANAGER
WILLIAM INTERNAL AUDITOR
SONA SUPERVISORMOHD RIZAL
DESPATCH
ERMA YUSNITA A/CASST
TUSHITAACCOUNT EXECUTIVE
VACANT ACCOUNTANT
SALES DEPT FINANCE DEPT PROD DEPT
PROD & QUALITY CONTROL
KRISHNAMOORTHY PROD MANAGER
KANGSALES EXECUTIVE
ZAILANI YUSLAILA SENIOR SALES &
MARKETING MANAGER
ZURAYA ADMIN ASST
SITI NORHAYATI ASST MANAGER
LORRY DRIVERRAJENDRAN
KUNALANATTENDANT
RAVICHANDRANSAMYAYYA
TEA LADYLALITHA/KUMAR
MASHITAH HR CLERK
RAJKUMAR HR EXECUTIVE
SORTING DIVISION GENERAL WORKER
MUNIYASAMYRAJA KARUPPIAH
SAMYAYYAPRABAKARAN
KALIDOSSKANAGARAJ
RAJU RAMAIYASANDRAN
BIRENDRA KUMARRAJESH KUMAR
MANOJ
JEYAMURUGAN RAW MATERIAL
CONTROLLER
ARUNAN PURCHASING
MANAGER
LOGISTIC DEPTHR DEPTPURCHASING DEPT
IT DEPTPEER ILIYAS
AZZURA ASST FINISHED
GOOD
MALAIRAJ PROD LEADERJEYAGANESH
RAVIKUMAR DAY/SHIFT LEADER
RAJAMANICKAM PROD &
FACTORY SUPERVISOR
RAVINACHIAPPANSHIFT LEADER
NIGHT
GHANDIRAJ ASST SHIFT
LEADER
GENERAL WORKERSKULASEKARANPONNUSAMYKANNUSAMY
CHINAMUNESWARANPAULRAJKARNAN
SHYAM KUMARNARESH THAKUR
GOBINATH
KASINATHANLAB ASST
MAINTENANCE DEPT
SURESHILAYARAJA
PEETER
SAMYRAJ SUPERVISOR
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Process Flowchart
Raw Materials
Materials Preparation
Delivery
Sorting
Charging
MeltingMolten
Cleaning
AlloyingChemical
Composition Analysis
Casting
Packing
Filtration
QC Inspections
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Our Products
With a 16 metric ton tilting rotary furnace (TRF)
and 2 units of 10 metric ton reverberatory furnace,
MAA can produce 1800 metric ton of aluminium
ingot per month.
The ingots are made in compliance with
international standards such as DIN (German), JIS
(Japanese), BS (British), EN (European), ASTM
(American), etc, as well as custom made alloys to
cater to different requirements of customers
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Product Applications
The ingot is remelted and cast to produce parts and
components for industries like oil & gas, automotive,
locomotive, electrical & electronics, engineering, aviation,
marine, building & construction, furniture, etc.
Due to its lightness, high strength-to-weight ratio and anti-
corrosion property, the application of aluminium and its
alloys is almost boundless.
Hard Disk Drive
Automotive Parts
Automotive Part
Automotive Housing
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Quality
With an experienced and skillful team, quality
machineries and equipments, well controlled materials
and process, MAA has won customer loyalty through
quality product and excellent customer service.
ISO-14001: 2004 Certificate
No: 3061-2006-HSO-SIN-DNV-02
OSHAS 18001: 1999
No. 3061-2006-AE-SIN-UKAS-01
ISO-9001: 2000 EN ISO 9001: 2008
BS EN ISO 9001 : 2000 MS ISO 9001 : 2008
No. KLR 0404151
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Domestic Customers(60-70 %)
Perodua Engine Manufacturing Sdn Bhd
Asahi Kosei (M) Sdn Bhd
Hicom Diecastings Sdn Bhd
KYB-UMW Malaysia Sdn Bhd
Panasonic Manufacturing Malaysia Berhad
Malaysian Die-Casting Industries Sdn Bhd
Sena Diecasting Industries Sdn Bhd
Beyonics Precision Machining Sdn Bhd
ZincAlu Casting Sdn Bhd
Altum Precision Sdn Bhd Overseas Customers(30-40 %)
CMG Group (Australia)
T & T Technology Developing Co. Ltd. (Vietnam)
Beyonics Electronics (Changshu) Co. Ltd.
JFE Shoji Trade Hong Kong Limited
PT Wika(Indonesia)
Astra Auto Group (Indonesia)
Cemco South America.
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Environment
Recycling scrap aluminium requires only 5% of the energy used to make new
aluminium
To preserve our environment , MAA invested in 2 units of dust extraction
system. They reduce emission and hot air to the atmosphere. MAA also adapted
cleaner and more efficient combustion of natural Gas(NG) which helps to
minimize pollution to the environment .
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Awards Received:
Fast Moving Company Award
Best Performance Vendor 2010Awarded by HICOM Honda
Appreciation Trophy from USIM
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Major Equipments
ITEM DESCRIPTION CAPACITY
1 MITSUBISHI FORKLIFT 3.0 TONNE
(NORMAL FORK)
2 MITSUBSHI FORKLIFT 3.0 TONNE
(HINGE FORK)
3 MTISUBSHI FORKLIFT 3.0 TONNE
(ROTATING FORK)
4 KOMATSU FORKLIFT 2.5 TONNE
(NORMAL FORK)
5 KOMATSU FORKLIFT 3.0 TONNE
(HINGE FORK)
6 KOMATSU FORKLIFT 3.0 TONNE
(ROTATING FORK)
7 MANITOU 3.2 TONNE
8 REVERBERATORY 10 TONNE
MELTING FURNACE
9 REVERBERATORY 10 TONNE
HOLDING FURNACE
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Major EquipmentsITEM DESCRIPTION CAPACITY
10 TILTING ROTARY FURNACE 16 TONNE
(FURNACE ENG.)
11 CHARGING TABLE -
12 METAL RECOVERY -
MACHINE
13 CONTINUOUS CASTING 6 - 8 TONNE
MACHINE / HOUR
14 AUTOMATIC 6 TONNE
STACKING MACHINE / HOUR
15 BOGE AIR 3.45 M3/MIN
COMPRESSOR
16 BOGE AIR 3.45M3/MIN
COMPRESSOR
17 BOGE AIR 3.45M3/MIN
COMPRESSOR
18 BOGE AIR 3.45M3/MIN
COMPRESSOR
19 BOGE AIR
DRYER
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Major EquipmentsITEM DESCRIPTION CAPACITY
20 FLUIR AIR -
DRYER
21 BOGE AIR 500 M3
AIR RECIVER TANK
22 AIR 1000 M3
AIR RECIVER TANK
23 DUST EXTRACTION 47000 M3/HOUR
SYSTEM
24 DUST EXTRACTION 47600 M3/HOUR
SYSTEM
25 EMISSION SPECTROMETRIC -
ANALYSIS MACHINE
26 EMISSION SPECTROMETRIC -
ANALYSIS MACHINE
27 LATHE MACHINE -
28 GENERATOR SET 500KVA
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Major EquipmentsITEM DESCRIPTION CAPACITY
29 ELECTRONIC ROAD 50 TONNE
WEIGHBRIDGE
30 ELECTRONIC 2 TONNE
FLOOR SCALE
31 ELECTRONIC 5 TONNE
FLOOR SCALE
32 ELECTRONIC 5 TONNE
FLOOR SCALE
33 PRESS MACHINE 100 TONNE
34 PRESS MACHINE 100 TONNE
35 CUTTING MACHINE -
36 CUTTING MACHINE 700KN
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Japanese Standard-JIS Series
Cu% Mg% Si% Fe % Zn% Mn% Ni% Sn% Cr% Ti% Pb% Al%
ADC1 1.00 max 0.30max 11.0-
13.0max
0.09
max
0.50
max
0.30
max
0.50 max 0.10
max
- - - Bal
ADC3 0.60 max 0.40-0.60 9.0-10.0 0.90
max
0.50
max
0.30
max
0.50 max 0.10
max
- - - Bal
ADC5 0.20 max 4.10-8.50 0.30 max 1.10
max
0.10
max
0.30
max
0.10 max 0.10
max
- - - Bal
ADC6 0.10 max 2.60-4.00 1.00 max 0.60
max
0.40
max
0.40-
0.60
0.10 max 0.10
max
- - - Bal
ADC10 2.0-4.0 0.30 max 7.5-9.5 0.90
max
1.00
max
0.50
max
0.50 max 0.20
max
- - - Bal
ADC10Z 2.0-4.0 0.30 max 7.5-9.5 0.90
max
3.00
max
0.50
max
0.50 max 0.20
max
- - - Bal
ADC12 1.5-3.5 0.30 max 9.6-12.0 0.90
max
1.00
max
0.50
max
0.50 max 0.20
max
- - - Bal
ADC12Z 1.5-3.5 0.30 max 9.6-12.0 0.90
max
3.00
max
0.50
max
0.50 max 0.20
max
- - - Bal
ADC14 4.0-5.0 0.50-0.65 16.0-18.0 0.90
max
1.50
max
0.50
max
0.30 max 0.30
max
- - - Bal
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American Standards- AA & ASTM Series
Cu % Mg% Si% Fe% Zn% Mn% Ni% Sn% Cr% Ti% Pb% Al%
A360 0.60 max 0.40~0.60 9.00~10.00 1.30 max 0.50 max 0.35 max 0.50 max 0.15 max ~ ~ ~ Bal
A360.1 0.60 max 0.45~0.60 9.00~10.00 1.00 max 0.40 max 0.35 max 0.50 max 0.15 max ~ ~ ~ Bal
A380.0 3.00~4.00 0.10 max 7.50~9.50 1.30 max 3.00 max 0.50 max 0.50 max 0.35 max ~ ~ ~ Bal
A380.1 3.00~4.00 0.10 max 7.50~9.50 1.00 max 2.90 max 0.50 max 0.50 max 0.35 max ~ ~ ~ Bal
A383 2.00~3.00 0.10~0.30 9.50~11.50 1.30 max 3.00 max 0.50 max 0.30 max 0.15 max ~ ~ ~ Bal
A383.1 2.00~3.00 0.15~0.30 9.50~11.50 1.00 max 2.90 max 0.50 max 0.30 max 0.15 max ~ ~ ~ Bal
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British Standard-BS Series
Cu % Mg% Si% Fe% Zn% Mn% Ni% Sn% Cr% Ti% Pb% Al%
LM2 0.70~2.50 0.30 max 9.00~11.50 1.00 max 2.00 max 0.50 max 0.50 max 0.20 max ~ 0.20 max 0.30 max Bal
LM4 2.00~4.00 0.15 max 4.00~6.00 0.80 max 0.50 max 0.20~0.60 0.30 max 0.10 max ~ 0.20 max 0.10 max Bal
LM5 0.10 max 3.00~6.00 0.30 max 0.60 max 0.10 max 0.30~0.70 0.10 max 0.05 max ~ 0.20 max 0.05 max Bal
LM6 0.10 max 0.10 max 10.00~13.00 0.60 max 0.10 max 0.50 max 0.10 max 0.05 max ~ 0.20 max 0.10 max Bal
LM9 0.10 max 0.20~0.60 10.00~13.00 0.60 max 0.10 max 0.30~0.70 0.10 max 0.05 max ~ 0.20 max 0.10 max Bal
LM10 0.10 max 9.50~11.00 0.25 max 0.35 max 0.10 max 0.10 max 0.10 max 0.05 max ~ 0.20 max 0.05 max Bal
LM12 9.0~11.00 0.20~0.40 2.50 max 1.00 max 0.80 max 0.60 max 0.50 max 0.10 max ~ 0.20 max 0.10 max Bal
LM13 0.70~1.50 0.80~1.50 10.00~12.00 1.00 max 0.50 max 0.50 max 1.50 max 0.10 max ~ 0.20 max 0.10 max Bal
LM16 1.00~1.50 0.40~0.60 4.50~5.50 0.60 max 0.10 max 0.50 max 0.25 max 0.05 max ~ 0.20 max 0.10 max Bal
LM18 0.10 max 0.10 max 4.50~6.00 0.60 max 0.10 max 0.50 max 0.10 max 0.05 max ~ 0.20 max 0.10 max Bal
LM20 0.40 max 0.20 max 10.00~13.00 1.00 max 0.20 max 0.50 max 0.10 max 0.10 max ~ 0.20 max 0.10 max Bal
LM21 3.00~5.00 0.10~0.30 5.00~7.00 1.00 max 2.00 max 0.20~0.60 0.30 max 0.10 max ~ 0.20 max 0.20 max Bal
LM22 2.80~3.80 0.05 max 4.00~6.00 0.60 max 0.15 max 0.20~0.60 0.15 max 0.05 max ~ 0.20 max 0.10 max Bal
LM24 3.00~4.00 0.30 max 7.50~9.50 1.30 max 3.00 max 0.50 max 0.50 max 0.20 max ~ 0.20 max 0.30 max Bal
LM25 0.10 max 0.20~0.45 6.50~7.50 0.50 max 0.10 max 0.30 max 0.10 max 0.05 max ~ 0.20 max 0.10 max Bal
LM26 2.00~4.00 0.50~1.50 8.50~10.50 1.20 max 1.00 max 0.50 max 1.00 max 0.10 max ~ 0.20 max 0.20 max Bal
LM27 1.50~2.50 0.30 max 6.00~8.00 0.80 max 1.00 max 0.20~0.60 0.30 max 0.10 max ~ 0.20 max 0.20 max Bal
LM28 1.30~1.80 0.80~1.50 17.00~20.00 0.70 max 0.20 max 0.60 max 0.80~1.50 0.10 max ~ 0.20 max 0.10 max Bal
LM29 0.80~1.30 0.80~1.30 22.00~25.00 0.70 max 0.20 max 0.60 max 0.80~1.30 0.10 max ~ 0.20 max 0.10 max Bal
LM30 4.0~5.0 0.40~0.70 16.00~18.00 1.10 max 0.20 max 0.30 max 0.10 max 0.10 max ~ 0.20 max 0.10 max Bal
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