latest new maa profile 22.01.2011

19
Malaysian Aluminium & Alloys (M) Sdn Bhd (MAA) is a leading manufacturer of quality secondary aluminium alloy ingots. MAA endeavors to go beyond conventions to serve customers’ needs with key focus on three success factors: Quality, Cost and Delivery. Continual improvement in customers’ satisfaction and quality enhancement is the very essence of MAA’s standard operating procedures. Utilizing state of the art computer controlled laboratory equipments and proven statistical process control methods, MAA consistently produces aluminium products of the highest quality. To further demonstrate its commitment towards Quality, Environment & Safety, MAA has acquired ISO 9001:2008 and ISO 14001 & OHSAS ISO 18001 and moving forward to achieve ISO TS16949 in 2011. MAA is managed by a matured and experienced management team with years of experience in Production, Quality Assurance, Procurement and Marketing of aluminium products. . Conserves energy & environment

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Page 1: latest NEW MAA PROFILE 22.01.2011

Malaysian Aluminium & Alloys (M) Sdn Bhd (MAA) is a leading

manufacturer of quality secondary aluminium alloy ingots.

MAA endeavors to go beyond conventions to serve customers’ needs with

key focus on three success factors: Quality, Cost and Delivery. Continual

improvement in customers’ satisfaction and quality enhancement is the very

essence of MAA’s standard operating procedures. Utilizing state of the art

computer controlled laboratory equipments and proven statistical process control

methods, MAA consistently produces aluminium products of the highest quality.

To further demonstrate its commitment towards Quality, Environment & Safety,

MAA has acquired ISO 9001:2008 and ISO 14001 & OHSAS ISO 18001 and moving

forward to achieve ISO TS16949 in 2011.

MAA is managed by a matured and experienced management team with years of

experience in Production, Quality Assurance, Procurement and Marketing of

aluminium products.

.

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Page 2: latest NEW MAA PROFILE 22.01.2011

Our Vision

To be a profitable company with global recognition for its excellence in Quality, Cost & Delivery of its products & services.

Our Mission

To build and professionally manage a successful business that provides satisfaction and growth of our customers, employees and shareholders while contributing towards conservation of the environment and energy.

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Page 3: latest NEW MAA PROFILE 22.01.2011

Name of the Company Malaysian Aluminium & Alloys Sdn Bhd

Registration No. 560655-W

Address Lot 2-37, Jalan Perindustrian Mahkota 7,

Taman Perindustrian Mahkota,

43700 Beranang, Selangor Darul Ehsan, Malaysia.

Establishment 04th October 2001

Factory Area 180 Feet by 215 Feet

Land Area 3 Acres

Authorized Capital USD6,944,444.00

Paid Up Capital USD3,713,889.00

Annual Turnover USD39,010,473.00 (2007/2008)

Number of Employees 53 (As of 1st April 2009)

Bankers 1) Malayan Banking Berhad

2) CiMB

3) AmBank (M) Sdn Bhd

4) Kuwait Finance House (Malaysia) Berhad

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Page 4: latest NEW MAA PROFILE 22.01.2011

BOARD OF DIRECTOR

RATANAM V OPERATIONS MANAGER

WILLIAM INTERNAL AUDITOR

SONA SUPERVISORMOHD RIZAL

DESPATCH

ERMA YUSNITA A/CASST

TUSHITAACCOUNT EXECUTIVE

VACANT ACCOUNTANT

SALES DEPT FINANCE DEPT PROD DEPT

PROD & QUALITY CONTROL

KRISHNAMOORTHY PROD MANAGER

KANGSALES EXECUTIVE

ZAILANI YUSLAILA SENIOR SALES &

MARKETING MANAGER

ZURAYA ADMIN ASST

SITI NORHAYATI ASST MANAGER

LORRY DRIVERRAJENDRAN

KUNALANATTENDANT

RAVICHANDRANSAMYAYYA

TEA LADYLALITHA/KUMAR

MASHITAH HR CLERK

RAJKUMAR HR EXECUTIVE

SORTING DIVISION GENERAL WORKER

MUNIYASAMYRAJA KARUPPIAH

SAMYAYYAPRABAKARAN

KALIDOSSKANAGARAJ

RAJU RAMAIYASANDRAN

BIRENDRA KUMARRAJESH KUMAR

MANOJ

JEYAMURUGAN RAW MATERIAL

CONTROLLER

ARUNAN PURCHASING

MANAGER

LOGISTIC DEPTHR DEPTPURCHASING DEPT

IT DEPTPEER ILIYAS

AZZURA ASST FINISHED

GOOD

MALAIRAJ PROD LEADERJEYAGANESH

RAVIKUMAR DAY/SHIFT LEADER

RAJAMANICKAM PROD &

FACTORY SUPERVISOR

RAVINACHIAPPANSHIFT LEADER

NIGHT

GHANDIRAJ ASST SHIFT

LEADER

GENERAL WORKERSKULASEKARANPONNUSAMYKANNUSAMY

CHINAMUNESWARANPAULRAJKARNAN

SHYAM KUMARNARESH THAKUR

GOBINATH

KASINATHANLAB ASST

MAINTENANCE DEPT

SURESHILAYARAJA

PEETER

SAMYRAJ SUPERVISOR

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Page 5: latest NEW MAA PROFILE 22.01.2011

Process Flowchart

Raw Materials

Materials Preparation

Delivery

Sorting

Charging

MeltingMolten

Cleaning

AlloyingChemical

Composition Analysis

Casting

Packing

Filtration

QC Inspections

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Page 6: latest NEW MAA PROFILE 22.01.2011

Our Products

With a 16 metric ton tilting rotary furnace (TRF)

and 2 units of 10 metric ton reverberatory furnace,

MAA can produce 1800 metric ton of aluminium

ingot per month.

The ingots are made in compliance with

international standards such as DIN (German), JIS

(Japanese), BS (British), EN (European), ASTM

(American), etc, as well as custom made alloys to

cater to different requirements of customers

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Page 7: latest NEW MAA PROFILE 22.01.2011

Product Applications

The ingot is remelted and cast to produce parts and

components for industries like oil & gas, automotive,

locomotive, electrical & electronics, engineering, aviation,

marine, building & construction, furniture, etc.

Due to its lightness, high strength-to-weight ratio and anti-

corrosion property, the application of aluminium and its

alloys is almost boundless.

Hard Disk Drive

Automotive Parts

Automotive Part

Automotive Housing

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Page 8: latest NEW MAA PROFILE 22.01.2011

Quality

With an experienced and skillful team, quality

machineries and equipments, well controlled materials

and process, MAA has won customer loyalty through

quality product and excellent customer service.

ISO-14001: 2004 Certificate

No: 3061-2006-HSO-SIN-DNV-02

OSHAS 18001: 1999

No. 3061-2006-AE-SIN-UKAS-01

ISO-9001: 2000 EN ISO 9001: 2008

BS EN ISO 9001 : 2000 MS ISO 9001 : 2008

No. KLR 0404151

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Page 9: latest NEW MAA PROFILE 22.01.2011

Domestic Customers(60-70 %)

Perodua Engine Manufacturing Sdn Bhd

Asahi Kosei (M) Sdn Bhd

Hicom Diecastings Sdn Bhd

KYB-UMW Malaysia Sdn Bhd

Panasonic Manufacturing Malaysia Berhad

Malaysian Die-Casting Industries Sdn Bhd

Sena Diecasting Industries Sdn Bhd

Beyonics Precision Machining Sdn Bhd

ZincAlu Casting Sdn Bhd

Altum Precision Sdn Bhd Overseas Customers(30-40 %)

CMG Group (Australia)

T & T Technology Developing Co. Ltd. (Vietnam)

Beyonics Electronics (Changshu) Co. Ltd.

JFE Shoji Trade Hong Kong Limited

PT Wika(Indonesia)

Astra Auto Group (Indonesia)

Cemco South America.

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Page 10: latest NEW MAA PROFILE 22.01.2011

Environment

Recycling scrap aluminium requires only 5% of the energy used to make new

aluminium

To preserve our environment , MAA invested in 2 units of dust extraction

system. They reduce emission and hot air to the atmosphere. MAA also adapted

cleaner and more efficient combustion of natural Gas(NG) which helps to

minimize pollution to the environment .

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Page 11: latest NEW MAA PROFILE 22.01.2011

Awards Received:

Fast Moving Company Award

Best Performance Vendor 2010Awarded by HICOM Honda

Appreciation Trophy from USIM

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Page 12: latest NEW MAA PROFILE 22.01.2011

Major Equipments

ITEM DESCRIPTION CAPACITY

1 MITSUBISHI FORKLIFT 3.0 TONNE

(NORMAL FORK)

2 MITSUBSHI FORKLIFT 3.0 TONNE

(HINGE FORK)

3 MTISUBSHI FORKLIFT 3.0 TONNE

(ROTATING FORK)

4 KOMATSU FORKLIFT 2.5 TONNE

(NORMAL FORK)

5 KOMATSU FORKLIFT 3.0 TONNE

(HINGE FORK)

6 KOMATSU FORKLIFT 3.0 TONNE

(ROTATING FORK)

7 MANITOU 3.2 TONNE

8 REVERBERATORY 10 TONNE

MELTING FURNACE

9 REVERBERATORY 10 TONNE

HOLDING FURNACE

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Page 13: latest NEW MAA PROFILE 22.01.2011

Major EquipmentsITEM DESCRIPTION CAPACITY

10 TILTING ROTARY FURNACE 16 TONNE

(FURNACE ENG.)

11 CHARGING TABLE -

12 METAL RECOVERY -

MACHINE

13 CONTINUOUS CASTING 6 - 8 TONNE

MACHINE / HOUR

14 AUTOMATIC 6 TONNE

STACKING MACHINE / HOUR

15 BOGE AIR 3.45 M3/MIN

COMPRESSOR

16 BOGE AIR 3.45M3/MIN

COMPRESSOR

17 BOGE AIR 3.45M3/MIN

COMPRESSOR

18 BOGE AIR 3.45M3/MIN

COMPRESSOR

19 BOGE AIR

DRYER

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Page 14: latest NEW MAA PROFILE 22.01.2011

Major EquipmentsITEM DESCRIPTION CAPACITY

20 FLUIR AIR -

DRYER

21 BOGE AIR 500 M3

AIR RECIVER TANK

22 AIR 1000 M3

AIR RECIVER TANK

23 DUST EXTRACTION 47000 M3/HOUR

SYSTEM

24 DUST EXTRACTION 47600 M3/HOUR

SYSTEM

25 EMISSION SPECTROMETRIC -

ANALYSIS MACHINE

26 EMISSION SPECTROMETRIC -

ANALYSIS MACHINE

27 LATHE MACHINE -

28 GENERATOR SET 500KVA

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Page 15: latest NEW MAA PROFILE 22.01.2011

Major EquipmentsITEM DESCRIPTION CAPACITY

29 ELECTRONIC ROAD 50 TONNE

WEIGHBRIDGE

30 ELECTRONIC 2 TONNE

FLOOR SCALE

31 ELECTRONIC 5 TONNE

FLOOR SCALE

32 ELECTRONIC 5 TONNE

FLOOR SCALE

33 PRESS MACHINE 100 TONNE

34 PRESS MACHINE 100 TONNE

35 CUTTING MACHINE -

36 CUTTING MACHINE 700KN

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Page 16: latest NEW MAA PROFILE 22.01.2011

Japanese Standard-JIS Series

Cu% Mg% Si% Fe % Zn% Mn% Ni% Sn% Cr% Ti% Pb% Al%

ADC1 1.00 max 0.30max 11.0-

13.0max

0.09

max

0.50

max

0.30

max

0.50 max 0.10

max

- - - Bal

ADC3 0.60 max 0.40-0.60 9.0-10.0 0.90

max

0.50

max

0.30

max

0.50 max 0.10

max

- - - Bal

ADC5 0.20 max 4.10-8.50 0.30 max 1.10

max

0.10

max

0.30

max

0.10 max 0.10

max

- - - Bal

ADC6 0.10 max 2.60-4.00 1.00 max 0.60

max

0.40

max

0.40-

0.60

0.10 max 0.10

max

- - - Bal

ADC10 2.0-4.0 0.30 max 7.5-9.5 0.90

max

1.00

max

0.50

max

0.50 max 0.20

max

- - - Bal

ADC10Z 2.0-4.0 0.30 max 7.5-9.5 0.90

max

3.00

max

0.50

max

0.50 max 0.20

max

- - - Bal

ADC12 1.5-3.5 0.30 max 9.6-12.0 0.90

max

1.00

max

0.50

max

0.50 max 0.20

max

- - - Bal

ADC12Z 1.5-3.5 0.30 max 9.6-12.0 0.90

max

3.00

max

0.50

max

0.50 max 0.20

max

- - - Bal

ADC14 4.0-5.0 0.50-0.65 16.0-18.0 0.90

max

1.50

max

0.50

max

0.30 max 0.30

max

- - - Bal

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Page 17: latest NEW MAA PROFILE 22.01.2011

American Standards- AA & ASTM Series

Cu % Mg% Si% Fe% Zn% Mn% Ni% Sn% Cr% Ti% Pb% Al%

A360 0.60 max 0.40~0.60 9.00~10.00 1.30 max 0.50 max 0.35 max 0.50 max 0.15 max ~ ~ ~ Bal

A360.1 0.60 max 0.45~0.60 9.00~10.00 1.00 max 0.40 max 0.35 max 0.50 max 0.15 max ~ ~ ~ Bal

A380.0 3.00~4.00 0.10 max 7.50~9.50 1.30 max 3.00 max 0.50 max 0.50 max 0.35 max ~ ~ ~ Bal

A380.1 3.00~4.00 0.10 max 7.50~9.50 1.00 max 2.90 max 0.50 max 0.50 max 0.35 max ~ ~ ~ Bal

A383 2.00~3.00 0.10~0.30 9.50~11.50 1.30 max 3.00 max 0.50 max 0.30 max 0.15 max ~ ~ ~ Bal

A383.1 2.00~3.00 0.15~0.30 9.50~11.50 1.00 max 2.90 max 0.50 max 0.30 max 0.15 max ~ ~ ~ Bal

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Page 18: latest NEW MAA PROFILE 22.01.2011

British Standard-BS Series

Cu % Mg% Si% Fe% Zn% Mn% Ni% Sn% Cr% Ti% Pb% Al%

LM2 0.70~2.50 0.30 max 9.00~11.50 1.00 max 2.00 max 0.50 max 0.50 max 0.20 max ~ 0.20 max 0.30 max Bal

LM4 2.00~4.00 0.15 max 4.00~6.00 0.80 max 0.50 max 0.20~0.60 0.30 max 0.10 max ~ 0.20 max 0.10 max Bal

LM5 0.10 max 3.00~6.00 0.30 max 0.60 max 0.10 max 0.30~0.70 0.10 max 0.05 max ~ 0.20 max 0.05 max Bal

LM6 0.10 max 0.10 max 10.00~13.00 0.60 max 0.10 max 0.50 max 0.10 max 0.05 max ~ 0.20 max 0.10 max Bal

LM9 0.10 max 0.20~0.60 10.00~13.00 0.60 max 0.10 max 0.30~0.70 0.10 max 0.05 max ~ 0.20 max 0.10 max Bal

LM10 0.10 max 9.50~11.00 0.25 max 0.35 max 0.10 max 0.10 max 0.10 max 0.05 max ~ 0.20 max 0.05 max Bal

LM12 9.0~11.00 0.20~0.40 2.50 max 1.00 max 0.80 max 0.60 max 0.50 max 0.10 max ~ 0.20 max 0.10 max Bal

LM13 0.70~1.50 0.80~1.50 10.00~12.00 1.00 max 0.50 max 0.50 max 1.50 max 0.10 max ~ 0.20 max 0.10 max Bal

LM16 1.00~1.50 0.40~0.60 4.50~5.50 0.60 max 0.10 max 0.50 max 0.25 max 0.05 max ~ 0.20 max 0.10 max Bal

LM18 0.10 max 0.10 max 4.50~6.00 0.60 max 0.10 max 0.50 max 0.10 max 0.05 max ~ 0.20 max 0.10 max Bal

LM20 0.40 max 0.20 max 10.00~13.00 1.00 max 0.20 max 0.50 max 0.10 max 0.10 max ~ 0.20 max 0.10 max Bal

LM21 3.00~5.00 0.10~0.30 5.00~7.00 1.00 max 2.00 max 0.20~0.60 0.30 max 0.10 max ~ 0.20 max 0.20 max Bal

LM22 2.80~3.80 0.05 max 4.00~6.00 0.60 max 0.15 max 0.20~0.60 0.15 max 0.05 max ~ 0.20 max 0.10 max Bal

LM24 3.00~4.00 0.30 max 7.50~9.50 1.30 max 3.00 max 0.50 max 0.50 max 0.20 max ~ 0.20 max 0.30 max Bal

LM25 0.10 max 0.20~0.45 6.50~7.50 0.50 max 0.10 max 0.30 max 0.10 max 0.05 max ~ 0.20 max 0.10 max Bal

LM26 2.00~4.00 0.50~1.50 8.50~10.50 1.20 max 1.00 max 0.50 max 1.00 max 0.10 max ~ 0.20 max 0.20 max Bal

LM27 1.50~2.50 0.30 max 6.00~8.00 0.80 max 1.00 max 0.20~0.60 0.30 max 0.10 max ~ 0.20 max 0.20 max Bal

LM28 1.30~1.80 0.80~1.50 17.00~20.00 0.70 max 0.20 max 0.60 max 0.80~1.50 0.10 max ~ 0.20 max 0.10 max Bal

LM29 0.80~1.30 0.80~1.30 22.00~25.00 0.70 max 0.20 max 0.60 max 0.80~1.30 0.10 max ~ 0.20 max 0.10 max Bal

LM30 4.0~5.0 0.40~0.70 16.00~18.00 1.10 max 0.20 max 0.30 max 0.10 max 0.10 max ~ 0.20 max 0.10 max Bal

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Page 19: latest NEW MAA PROFILE 22.01.2011

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