lanxess lustran polymers - creon conferences · 2018. 7. 26. · lustran polymers - portfolio slide...
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Lustran Polymers – Portfolio Slide 1
LanxessLustran Polymers
Novodur®, Lustran® ABS, Lustran® Ultra,
Triax®
Lustran Polymers – Portfolio Slide 2
Lustran® ABS, Novodur®, Lustran® Ultra
Lustran Polymers - Portfolio Slide 3
Properties of Novodur® /Lustran® ABS
Preferred material for housings and coverings
• amorphous structure
• high impact resistant, fastness and stiffness
• resistant to a broad range of chemicals
• excellent surface quality, high gloss
• easy to process
• FDA compliant grades, suitable for chemical electroplating, special grades for medical application
Lustran Polymers - Portfolio Slide 4
High Heat
Standard
Smartcards
Low EmissionsIncreased Chemical Resistance
Food Contact / Medical
Electro Plating
P2H-AT
P2M-AT
M406
M301FC
M203FC
P2MC
M305
P2HGV
P2M-VM201AS
P3H-AT
H605
H701 H702
H801 H802
H950
H606LS H607ASH604
Ultra 4000PG
Ultra 4105Ultra 4115
Lustran Polymers: ABS – Injection Moulding PortfolioAugust 2006
Lustran Polymers - Portfolio Slide 5
Lustran® ABS
Example of Applications - Automotive, Exterior
Manufacturer/ OEM: Hella, PaderbornBMW/ München
Product grade:
Lustran® ABS H802
Application: Taillight Housing BMW E60
Product properties:
• excellent high gloss surface
finish => prerequisite for metal
vaporization
• high heat resistance
• good flowability
• good weldability with PMMA
Lustran Polymers - Portfolio Slide 6
Manufacturer/ OEM: ISE Innomotive Systems Europe GmbH/D Daimler Chrysler AG/D
Product grade:
Application: Radiator Grille W203 MOPF
Product grade:
Novodur® P2MC
Product properties:
The Electroplating grade
• Special formulation for optimal
plating performance
• High purity for top surface quality
• High qualtity control standards
• Good flowability
Novodur®
Example of Applications - Automotive, Electro plating
Lustran Polymers - Portfolio Slide 7
High Heat
Standard
Increased Chemical Resistance
Electro Plating
Properties
MVR 10/220 (*MVR 5/260)
aIN Izod 23°C
Tensile Modulus
Vicat B50
Smart Cards
Food Contact / Medical
Low Emission
H801
9
30
2400
105
P2H-AT
37
16
2500
95
P2M-AT
22
23
2300
98
M406
10
29
1800
92
P2HGV
3
7
5500
105
M203FC
31
15
2400
99
M301FC
18
21
2100
99
P2M-V
18
23
2300
97
M201AS
18
20
2400
98
P3H-AT
12
18
2500
96
P2MC
25
23
2200
95
M305
12
21
2300
99
Ultra 4000PG
7
23
2400
107
H604
8
22
2400
102
H606LS
12
19
2550
101
H607AS
15
19
2400
100
H701
8
24
2150
104
H702
16
17
2500
104
H802
8
15
2700
109
H950
4
17
2600
113
Ultra 4115
15*
40
2250
116
Ultra 4105
14*
42
2000
105
H605
25
17
2400
101
Lustran Polymers: ABS – Injection Moulding PortfolioAugust 2006
Lustran Polymers - Portfolio Slide 8
E112LG
E401
E211
P2HE
High Heat
Standard
E401
5
30
1900
99
P2HE
7
19
2500
99
E112LG
6
8
1500
98
E211
6
20
2500
108
Low Gloss
Properties
MVR 10/220
aIN Izod 23°C
Tensile Modulus
Vicat B50
Lustran Polymers ABS – Extrusion PortfolioAugust 2006
Lustran Polymers - Portfolio Slide 9
0
10
20
30
40
50
60
70
80
80 90 100 110 120 130 140
Vicat B50 [°C]
aIN
IZO
D [kJ/m
²]
-30°C
PC+ABSLustran Ultra 4105
ABS
23°C
Lustran Ultra 4115
Lustran Ultra in Comparison to ABS and PC+ABS
Lustran Polymers - Portfolio Slide 10
Vicat B120 105 °C
aIN 23°C 42 kJ/m²aIN -20°C 36 kJ/m²aIN -30°C 34 kJ/m²
MVR 260/5 12 cm³/10minTensile modulus 2000 MPaYield stress 45 MPa
Lustran Ultra 4105Medium high heat grade with superior impact resistance for head impact requirement (ABS+PC)
Lustran Polymers - Portfolio Slide 11
Vicat B120 116 °C
aIN 23°C 40 kJ/m²aIN -20°C 25 kJ/m²aIN -30°C 12 kJ/m²
MVR 260/5 12 cm³/10minTensile modulus 2250 MPaYield stress 47 Mpa
Lustran Ultra 4115Very high heat grade with high impact resistance (ABS+PC)
Lustran Polymers - Portfolio Slide 12
Tail Gate Cover (BMW 3 series touring)
Requirements:
- high heat resistance
- high modulus
- excellent paintability
SOP: 06.2005
Producer: ISE Intex; Morsbach
Lustran® Ultra 4115
Lustran® Ultra Example of New Applications
Lustran Polymers - Portfolio Slide 13
Vicat B120 107 °CaIN 23°C 23 kJ/m²aIN -30°C 10 kJ/m²MVR 220/10 6 cm³/10min
• Excellent surface quality• High heat resistance• Easy to process• Reduced etching time compared to PC+ABS
Lustran Ultra 4000PGHigh Heat Plating Grade
Lustran Polymers - Portfolio Slide 14
Roll-Over Bar Cover(BMW Z4)
Requirements:
- high heat resistance
- good plating behaviour
- cost advantages
SOP: 09.2005
Verarbeiter:
WAFA; Augsburg
Lustran® Ultra 4000PG
Lustran® Ultra - BenchmarkExample of New Applications
Lustran Polymers - Portfolio Slide 15
Processing of Lustran® ABS / Novodur ®
Drying: 1/2 to 2 hours at 80°C as a function of dryercapacity. ABS+PC blends 90°C (H801, Ultra 4105, 4115)
If the product is processed in a vented cylinder, it will normally be possible to dispense with predrying.
Melt temperature: 220 to 260°C
If the temperature is too high, or the residence time in the cylinder is too long, then material damage has to be expected (including discoloration and reducedtoughness).
Mould temperature: 60 to 80°C
This is the optimum temperature range for theproduction of low stress parts with an excellentsurface finish.
Lustran Polymers – Portfolio Slide 16
Triax® PA+ABS
Lustran Polymers - Portfolio Slide 17
PAPA ABSABS
Triax (ABS+PA)
Synergy of properties
Triax (ABS+PA)
Synergy of properties
BlendBlend
amorphoussemi cristalline
• good resistance to stress
cracking and chemicals
• high heat resistance
• high dynamic strength
• good abrasion and
wear resistance
• very good flowability
• good antistatic behavior
• high toughness
• low temperature impact
resistant
• high youngs modulus up to
100°C
• high dimensional stability
CompatibilizerCompatibilizer
Triax (PA+ABS)
Lustran Polymers - Portfolio Slide 18
• excellent impact and notched impact strength
• good low-temperature toughness
• high heat resistance under low load
• good resistance to chemicals and stress cracking
• good surface-slip and abrasion behaviour
• acoustics, noise reduction (no squeak and creak)
• high fatigue resistance
• easy processing
• matt effect with grained surfaces
• high weld line strength values
Triax (PA+ABS)Characteristic Properties
Lustran Polymers - Portfolio Slide 19
• Packaging in bags with Alu/PE moisture barrier like
Durethan® (PA)
• Moisture content for extrusion and injection moulding ≤ 0,1%
• Predrying in vacuum or dehumidified dryers ≤ 80°C
• Standard injection moulding machines
• Melt temperature 250 to 280°C
• Mould temperature 60 to 90°C
• "Mattness" depending on mould surface
Triax (PA+ABS)Processing
Lustran Polymers - Portfolio Slide 20
1120 Injection molding grade, easy flow, good low temperature
impact strength, low gloss surface
KU2-3050 Injection molding grade, UV-stabilized (1120 + UV-package)
-TRS101 for Opel, improved emissions and smell
1220 S Extrusion grade, high melt stability, very good low temperature
impact strength
1315 GF 15% glass reinforced, high stiffness, high heat resistance
KU2-3154 8% mineral filled, improved surface quality, reduced water
absorption, reduced warpage
DP 3157 online paintable, 8% mineral filled, low CLTE values, excellent
heat resistance, good flowability
Triax (PA+ABS) Product Overwiew (Europe)
Lustran Polymers - Portfolio Slide 21
Triax®
Example of Applications
Automotive interior - Rover 75
Triax® KU2-3050
• Matt surface
• Sound deadening characteristics
• Good temperature resistance
• UV-light performance
1- Steering column cowl (upper/lower)
2- Console rear housing
3- Console CD-Box
4- Air vent components
(rear parcel shelf, vent surround, thumb wheel)
Triax® KU2-3050
• Matt surface
• Sound deadening characteristics
• Good temperature resistance
• UV-light performance
1- Steering column cowl (upper/lower)
2- Console rear housing
3- Console CD-Box
4- Air vent components
(rear parcel shelf, vent surround, thumb wheel)
Lustran Polymers - Portfolio Slide 22
Product properties:
• good low temperature impact
strength
• low gloss surface
• sound deadening characteristics
• UV-stabilized
• excellent flow
Manufacturer/ OEM:Hella Innenleuchten-SystemeOpel
Product grade:
Triax® KU2-3050
Application: Headliner Console, Astra
Triax®
Example of Applications
Lustran Polymers - Portfolio Slide 23
Product properties:
• very high heat resistance E-coat 215°C
• reduced water absorption
• class A surface
• good paint adhesion
• good flowability
Manufacturer/ OEM:
Rehau/D
Jaguar/ GB
Product grade:
Triax® DP 3157
Application: Fuel Filler Flap
Triax®
Example of Applications