lallal PVC CablesINTRODUTION :

By applying advance technology, SABAR CABLES PVf. LTD., manufacturer of'SABAR'brand PVC Insulated Power and Control Cables was established in the year1982, situated at Himatnagar, Dist. Sabarkantha (Gujarat).

'SABAR' brand Cables being used widely in power stations, Chemical & Steelworks and other reputed industrial organisattons.

'S.ljBAR'products are covered by Licences under the certification marks schemeof The Beaura of Indian Standards.

'SABAR' has built a confidence in its customers by reliable supply of qualitymaterials. Well trained Technician and total quality assurance system adds to theInfra - Structure for the most reliable products. The large volume of business which'SABAR' have been receiving is ample testimony to the reputation that the SABARproducts have established. The company's products range is given below.

General construction :-* Conductors:

The Conductor for power Cables are made from High Conductivity E.C. GradeAluminium and are manufactured according to IS: 8130/1984. The Copper used isannealed and of ~-IighConductivity.

* Insulation :The conductors are insulated with suitably compounded PVCwhich is applied to

the conductor by extrusion process.

Cable Type1. Power Armoured/

unarmoured Cableswith AluminiumConductors- 1.1 KV.

2. Control Armoured/Unarmoured Cableswith copper Conductors

3. Industrial wires &Cables - 1.1 Kv.

4. Three CoreSubmersibleflat Cables

5. AAC/ACSR/AAACOver head Conductors

Mfg.Range Relevant specificationSingle core upto IS: 1554 (PI)150 Sq. mm.and multicoreupto. 120 Sq. mm.1.5 Sq.mm to 10 Sq.mm. IS: 1554(PI)up to 61 Cores

Single core up to IS: 694150 sq.mm. &4- Core up to 50 sq.mm1.5 sq.mm. to 35""sq.mm. IS: 694.

up to 61 strands. IS: 398 (PI)IS: 398 (PII)IS: 398 (PIV)

1

* Inner sheath: . ,.For all Cables having two or more core, a common covering (Inner; sheath) is

provided over the laid up cores either by extrusion or by wrapping of plastic orproofed tapes. Single core Cables do not required Inner sheath.

Armouring : ,; ).;;,Depending upon the application, the cables can be armoured. The armouring

can be-of round steel wire' or steel strlps[)I'h ease of cables where diameter over theInner sheath does not exceed 13mni,; the'armouri-eonsist of galvanised round steelwires: above" this size. the armour can .be galvanised flat steel strips orgalvanisedround steel wires as per customers requirement.

Outer Sheath : .. "Overthe armourtng.Ior incase of unarmoured cables, over the innersheath '(for

single core, Cables over the insulation), a outersheathof PVC is applied by extrusion:This is normaly black in' colour. The trade mark SABAR alorigwtth the code ofmanufacture are embossed on the outersheath.

Testiri'g of PVC Cables" :Testing is a vital part of cable manufactured and all raw materials and finished

cables are throughly tested to ensure quality control. 'SABAR' have well equippedtesting laboratory for carrying out Electrical, mechanical and chemical tests whichare required as per relevant spec-ification;-The various tests as provided in the IndianStandards are carrtcdouton SABAR,CMLES. These are classtfted in three differentgroups. (1)Routine Tests [ii] Type Tests (iii] Acceptance Tests.

(1) Routine Test::- ,! ,

The following Tests constitute routine tests which are carried out Of! each andevery length of cables before .itleaves the factory.

(a) Conductor resistance Test.(b) High Voltage Test.

(2) Type Test : ..These test are carried out on samples taken from each production lot. They are

carried:' out to prove conformity as regards the general quality and design to thespecification 'of particular types of cables .

.(3) Acceptance Test :

The customers can request the various Acceptance Test as, provided in therelevarit Indian Standards to be carried out before accepting the materials.

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DIMENSIONS & WEIGHTS-, ....

"SA BAR" 1.1 KV Single Core PVC Insulatedunarmoured & armoured Cable with Ailjmlnium ConductorconformLng to. IS - 1554 (Part ~ 1) - 1988

l

Nominal Form of'. UNARMOURED Nominal ROUND WIRE ARMOURED FLAT STRIP ARMOURED

area of conductor Nominal Nominal Approx: Approx.thckness of Nominal Minimum Approx. Approx. Nominal Minirrium . Approx. Approx.

conductor thickness of thickness of O.D.of Weight of insulation of diameter of thickness of overall Weight of dimensions of thickness of overall Weight of. insulation outer sheath cable cable armoured round wirre outer sheath diameter of cable flat strip outer sheath diameter of cable

cable cable cable

(mm') (mm) (mm) (mm) (kg/km) (mm) (mm) (mm) (mm) (kglkm) (mm) (mm) (mm) (kg/km)

1.5 Solid 0.8 1.8 7.4 60 1.1 -- -- -- -- -- -- -- --Circular

2.5 Solid 0.9 1:8 8.0 70 1.2 -- -- -- -- -- -- -- --Circular

4 Solid 1.0 1.8 8.5 85 1.3 -- -- -- -- -- -- -- --Circular

4 ; Stranded 1.0 1.8 9.5 90 1.3 -- -- -- -- 1 -- -- -- --'Circular

6 Solid 1.0 1.8 9.0 100 1.3 -- -- -- -- -- -- -- --Circular

6 Stranded 1.0 1.8 9.5 110 1.3 -- .- -- -- -- -- -- --Circular

10 Solid 1.0 1.8 10.0 120 1.3 -- -- -- -- -- -- -- --Circular

10 Stranded 1..0 1.8 10.5 130· 1.3 -- -- -- -- -- -- -- --Circular :

16 Compacted 1.0 1.8 11.5 160 1.3 1.4 1.24 14.5 240 -- .- -- --Circular

25 1.2 1.8 13.0 190 1.5 1.4 16.0 320 -- -- -- --35 1.2 1.8 14.0 226 1.5 1.4 17.0 370 -- -- -- --50 1.4 1.8 15.5 278 1.7 1.4 18.5 443 -- .- -- --70 -. 1.4 1.8 17.5 350 1.7 1.4 1.4 20.5 545 -- -- -- --95 1.6 1.8 19.5 474 1.9 1.6 23.5 710 4.0 x 0.8 1.4 22.0 625

120 ~ 1.6 2.0 21.5 566 1.9 1.6 24.5 805 23.0 720150 1.8 2.0 , . . 23.0 680 2.1 1.6 26.5 935 25.0 845185 2.0 2.0 25.0 825 2.3 1.6 28.5 1100 27.0 1000240 2.2 2.0 28.0 1030 2.5 1.6 1.56 32.0 1370 30.0 1235300 ,2 ..4 2.0 30.5 1255 2.7 1.6 34.0 1620 1.56 32.5 1515400 2.6 2.2 34.5 1585 3.0 2.0 38.5 2060 36.5 1845500· . 3.0 2.2 38.5 1955 3.4 2.0 1.72 43.0 2535 40.5 2255

3

DIMENSIONS & WEIGHTS

"SABAR',' 1.1 KV Two Core PVC insulatedunarmoured & armoured Cable with Aluminium Conductor,conforming to IS - 1554 Wart -1) -1988

Nominal Form of Nomin~1 M'inimum UNARMOURED ROUND WIRE ARMOURED FLAT STRIP ARMOUREDarea of conductor thicknessof thicknessof Nominal Approx. Approx, Nominal Minimum Approx, Approx. Nominal Minimum Approx. Approx,conductor insulation' inner sheath thicknessof o.n.er Weightof diameterof thicknessof overall Weightof dimensionsof thicknessof overall Weight of

outersheath cable cable roundwirre outersheath diameterof cable flat strip outersheath diameterof cablecable cable

(mm') (mm) (mm) (rnm) (mm) (kg/km) (mm) (mm) (mm) (kglkm) (mm) {mm) (mm) (kg/km)

1.5 Solid 0.8 - 0.3 1.8 10.4 150 1.4 1.24 13.6 424 -- -- -- --~ircular

2.5 Solid 0.9 - 0.3 1.8 12.0 190 1.4 1.24 15.0 465 -- -- -- --Circular

4 Solid 1.0 0.3 1.8 12.5 215 1.4 1.24 16.5 505 -- -- -- --Circular

4 Stranded 1.0 0.3 1.8 13.i) 230 1.4 18.0 535 -- -- -- --Circular

6 Solid 1.0 0.3 1.8 14.0 250 1.4 18.0 620 -- -- -- --Circular

6 Stranded 1.0 0.3 1.8 14.5 270 1.4 " 19.0 630 -- -- -- --Circular

10 Solid 1.0 0.3 1.8 15.6 320 1.4 19.0 660 -- -- -- --Circular

10 Stranded 1.0 0.3 1.8 16.2 330 1.4 1 " 20.5 710 -- -- -- --Circular

16 Compacted 1.0 0.3 1.8 17.4 365 4.0 x 0.8 1.4 19.5 710Circular

25 Stranded 1.2 0.3 2.0 19.0 410 " " 21.5 720shaped

35 t.2 0.3 ,2.0 20.0 495 23.0 79050 t.4 0~3 _ 2.0 22.5 625 26.0 '97070 1.4 0.3 2.0 25.0 795 1.56 29.0 119095 1.6 0.4 2.2 27,0 1050 33.0 1460

120 t.6 0.4 2.2 30.0 1235 35.5 1715150 . '1.8 0.4 2.4 33.0 1470 I 1.72 39.0 2010

4

DIMENSIONS & WEIGHTS

5'

"~ABA'R" 1.1 KV Three Core PVC insulatedunarmoured '& armoured Cable with Aluminium Conductorconforming to IS - 1554 (Part - 1) - 1988

t.

Nominal Form of Nominal Minimum UNARMOURED ROUND WIRE ARMOURED FLAT STRIP ARMOUREDarea of conductor thickness of thickness of Nominal Approx, Approx, Nominal Minimum Approx, Approx, Nomina! Minimum Approx, Approx,conductor insulation inner sheath thickness of 0, D, of Weight of diameter of thickness of overall Weight of dimensions of th;ckness of overall Weight of

outer sheath cable cable round wirre outer sheath diameter of cable flat strip outer sheath diameter of cablecable cable

(mm') (mm) (rnm) (mm) (mm) (kg/km) (mm) (mm) (mm) (kgll<m) (mm) (mm) (mm) (kg/km)

1,5 Solid 0,8 0,3 1.8 10,9 155 1.4 1.24 14,1 430 -- -- -- --Circular

2,5 Solid 0,9 0,3 1.8 12,2 190 1.4 1.24 15.4 515 -- -- -- --Circular

4 Solid 1,0 0,3 1.8 13,7 ' 235 1.4 1.24 16,5 580 -- -- -- --Circular

4 Stranded 1.0 0,3 1.8 14,0 245 1.4 " 17,0 610 -- -- -- --Circular

6 Solid 1.0 0,3 1,8 15,0 280 1.4 " 17.5 630 -- -- -- --".' : Circular

El Stranded .1.0 0,3 1.8 16.0 300 1.4 " 18.2 680 -- -- -- --Circular

-.;

10 Solid 1.0 0,3 '1.8 17.0 350 1.4 1.4 18.8 720 -- -- -- --Circular

10 Stranded 1.0 0.3 1.8 18,0 370 1.4 " 19.4 ' 780 -- -- -- --Circular

16 Stranded 1,0 0.3 1.8 18.5. 440 4,0 x 0,8 1.4 20,0 760shaped

25 1.2 0.3 2.0 22,0 555 " " 23.5 890

35 1,2 0.3 2.0 24,0 670 25.0 102050 1.4 0.3 2.0 27.5 855 1,56 29,0 125070 . 1.4 0.4 2,2 31.0 1110 32,0 160095 1,6 0,4 2.2 35,5 1440 36,0 2000

120 1.6 0.4 2.2 38.0 1730 1.72 39.5 2370150 1,8 0.5 2.4 42.0 2110 1.88 43.5 2770

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DIMENSIONS & WEIGHTS

"SABAR" 1.1 KV Three and Half Core PVC insulatedunarmoured & armoured Cable with Aluminium Conductorconforming to IS -1554(Part -1) -1988

Nominal Nominal thickness of Minimum Uf')IARMOURED ROUND,WIRE ARMOURED FLAT STRIP ARMOUREDarea of conductor insulation thickness of

Power Netural Power Netural inner sheath Nominal Approx. Approx, Nominal Minimum Approx. Approx. Nominal Minimum Approx, Approx,Core Core Core Core thickness of Overall Weight of ciameter of thickness of overall Weight of dimensions of thickness of overall Weight of

outer sheathdiameter of

cable round wire outer sheath diameter of cable flat strip outer sheath diameter of cablecable cable cable

(mm') (mm') (mm) (mm) (mm) (mm) (mm) (kg/km) (mm) (mm) (mm) (kgl1<m) (mm) (mm) (mm) (kg/km)

25 16 1,2 1.0 0,3 2,0 24,0 702 1,60 1,40 26,5 1210 4,0 x 0,8 1,40 25,00 1045

35 16 1,2 1,0 0,3 2,0 26,0 800 1,60 1,40 29,0 1380 4,0 x 0,8 1,40 27,50 1180

50 25 1,4 1,2 0,3 2,0 29,5 1030 1,60" 1,56 33,0 1720 4,OxO,8 1.56 31,00 1470

70 35 1,4 1,2 0,4 2.2 34,0 1400 2,00 1,56 37,5 2310 4,0 x 0,8 1,56 35.00 1860

95 50 1.6 1,4 0.4 2.2 38.5 1800 2,00 1,72 42,5 2880 4,(l x 0,8 1.56 39,50 2335

120 70 1,6 1.4 0,5 2.4 42,0 2190 2,00 1,88 46,0 3350 4,0 x 0,8 1.72 43,50 2790

150 70 1.8 1.4 0,5 2.4 46,0 2580 2,(l0 1,88 50,0 3830 4,0 x 0,8 1,88 47,50 3235

185 95 2,0 1,6 0,5 2,6 51,0 3210 2,50 2,04 56,0 5020 4,0 x 0,8 2,04 52,50 3915

240 120 2.2 1,6 0,6 3,0 58,0 4240 2,50 2.36 63,0 6120 4,0 x 0,8 2.20 59,50 5000

300 150 2.4 1.8 0,6 3.2 64,5 5170 3,15 2,52 70,5 7890 4,0 x 0,8 2,36 65,50 6055

400 185 2,6 2,0 0.7 3.4 71,5 6500 3,15 2,68 78,0 9460 4,0 x 0,8 2,68 73,00 6580

500 240 3,0 2,2 0,7 3,8 80,5 8220 4,00 3,00 88,5 12520 4,0 x 0,8 2,84 81,50 9380

630 300 3.4 , 2.4 0,7 4,0 90,5 10470 4,00 3,00 98,0 15000 4,OxO,8 3,00 92,00 11700

DIMENSIONS & WEIGHTS

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"SABAR" 1.1 KV Four Core PVC insulatedunarmo.ured & armoured Cable with Aluminium Conductorconforming to IS - 1554 (Part -1) - 1988

&.

Nominal Form of Nominal Minimum UNARMOURED , ROUND WIRE.ARMOURED FLAT STRIP ARMOUREDarea of conductor thickness of thickness of Nominal Approx. Approx. Nominal Minimum Approx. Approx. Nominal Minimum Approx. Approx.conductor insulation inner sheath thickness of o.o.et Weight of diameter of thickness of overall Weight of dimensions of thickness of overall Weight of

outer sheath cable cable round wire outer sheath dimeterof cable flat str~ outer sheath dimeterof cablecable cable

(mm') (mm) (mm) (mm) (mm) (kg/km) (mm) (mm) (mm) (kglkm) (mm) (mm) (mm) (kg/km)

1.5 Solid 0.8 0.3 1.8 11.7 180 1.40 1.24 14.9 500 -- -- -- --Circular

2.5 Solid 0.9 0.3 1.8 13.1 230 1.40 1.24 16.3 595 -- -- -- --Circular.

4 Solid 1.0 0.3 1.8 14.5 265 1.40 1.24 17.8 605 -- -- -- --Circular

4 Stranded 1.0 0.3 1.8 15.5 285 1.40 1.24 18.2 650 -- -- -- --Circular "

6 Solid 1.0 0.3 1.8 16.0 330 1.40 1.24 18.5 700 -- -- -- --Circular

6 Stranded 1.0 0.3 1.8 16.6 350 1.40 1.24 19.5 740 -- -- -- --Circular

10 Solid 1.0 0.3 1.8 17.9 410 1.60 1.40 20.0 900 4.0 x 0.8 1.4 19.0 720Circular

10 Stranded 1.0 0.3 1.8 18.5 450 1.60 1.40 20.6 980 4.0 x 0.8 1.4 19.5 770Circular

16 Stranded 1.0 0.3 2.0 21.0 530 1.60 1.40 24.0 995 4.0 x 0.8 1.4 22.0 880shaped

25 1.2 0.3 2.0 25.0 720 1.60 1.40 27.5 1305 1.4 26.0 1060

35 1.2 0.3 2.0 27.0 900 1.60 -. 1.56 30.0 1530 1.4 28.0 1250

50 1.4 0.4 2.2 31.5 1160 2.00 1.56 35.0 2080 1.56 32.5 1570

70 1.4 0.4 2.2 35.0 1545 2.00 1.56 38.5 2520 1.56 36.0 1940

95 1.6 0.4 2.4 40.5 2000 2.00 172 44.0 3160 1.72 41.5 2500

120 1.6 0.5 2.4 44.0 2440 2.00 1.88 47.5 3650 1.88 45.5 2950

150 " 1.8 0.5 2.6 48.5 2910 2.50 2.04 53.0 4680 1.88 49.5 3570

185 2.0 0.6 2.8 53.5 3585 2.50 2.20 58.5 5600 2.04 55.0 4240

240 2.2 0.6 3.0 60.5 4650 2.50 2.36 65.5 6800 2.36 62.0 5320

300 2.4 0.7 3.4 67.5 5770 3.15 2.68 73.5 8825 2.52 68.5 6350

400 2.6 0.7 3.6 75.0 7310 3.15 2.84 81.0 10500 2.84 76.5 7840

500 3.0 0.7 4.0 84.0 9180 4.00 3.00 91.5 13250 3.00 85.5 9600

630 3.4 0.7 4.0 94.5 14400 4.00 3.00 102.0 16650 3.00 95.5 11940