l1-well life cycle- done 19jan

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    Well Lifecycle &Drilling Process Overview

    Arun Singh Chandel- Assistant Professor

    B.Tech. (Chemical Engineering)

    MS (Oil and Gas Engineering), United Kingdom

    [email protected]

    COES

    mailto:[email protected]:[email protected]
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    So just where does Oil Come from?

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    WEATHERING & EROSIONof igneous, sedimentary and

    metamorphic rocks

    TRANSPORT OF DEBRIS

    by wind, running water, etc.., and

    DEPOSITION in the sea

    SUBSIDENCE

    accompanied by compression and

    cementation of loose sediments

    FOLDING & UPLIFTING

    accompanied by volcanic activity and

    igneous intrusions

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    ERA SYSTEM AGE (approx.) millions of years

    QUATERNARY Recent

    Pleistocene

    0

    0.01

    CAENOZOIC or TERTIARY PlioceneMiocene

    OligoceneEocene

    Palaeocene

    27

    2638

    54

    MESOZOIC or SECONDARY CretaceousJurassic

    Triassic

    65136

    195

    PALAEOZOIC or PRIMARY PermianCarboniferous

    DevonianSilurian

    OrdovicianCambrian

    225280

    345395

    440500

    AZOIC or ARCHAEAN Pre-Cambrian

    Origin of Earth from -

    570

    4500

    Just how long has it been there?

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    Oil in place

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    How much Oil?

    Rock Matrix Pore Space

    (Porosity)

    But

    Pore space without

    communication is

    no good. We need

    ..

    Permeability

    Porosity

    is expressed as a %

    of pore space vs.

    total rock volume

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    Drilling Process OverviewStage 1:

    Geological Survey

    Geological data is gathered and

    interpreted by geophysicists and

    geologists looking at where,

    when, and at what depth there

    could be hydrocarbons in place

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    Initially by using ...Seismic dataSubsurface formations are mapped

    by measuring the time taken for

    acoustic pulses generated in the

    earth to return to the surface afterreflection or refraction from

    interfaces between geological

    formations with different physical

    properties

    http://geoweb.tamu.edu/courses/geol101/grossman/Seismic.strat.jpg
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    Drilling Process OverviewStage 2:

    Cost Estimation (AFE)

    From this initial information

    costs are estimated toprepare an AFE (Application

    for Expenditure) for

    submission to management

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    Drilling Process OverviewStage 3:

    Well Planning

    Drilling engineers start the

    process of designing thewell in conjunction with the

    geologists, reservoir

    engineers and well

    completion specialists

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    Well Planning Consists of Things Like..

    Rig Selection Permits & Legislative compliance Blow Out Prevention Casing Design

    Mud Programme Solids Control Systems Drill Bit Options Directional Drilling Requirements Logging (evaluation) Programme

    Completion Requirements HS&E (Health, Safety & Environmental) Aspects

    ... To name but a few...

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    Drilling Process OverviewStage 4:

    Well Construction

    The next stage is theconstruction of the well

    using drilling equipment

    suitable for the pressure

    and hazards expected

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    Well Types

    Wildcat: Little or no previous drilling exploration activity in the area

    Exploratory: Geological target selection based on seismic data, and geological

    modelling i.e. no previous drilling in the prospective horizon

    Appraisal: Delineates the reservoirs boundaries, usuallydrilled after the

    exploratory discoveries

    Producers: Drilling into a known reservoir

    Infill: Drilling in known productive portions of the reservoir that have

    not been properly drained. This is usually done later in the life of

    the reservoir

    Re-entry: Existing well re-entered to deepen, side-track, complete, or re- complete

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    Drill Bits are used to cut / crush the rock

    Roller Cone

    PDCThese are made-up to heavy large diameter series

    of tubes, collectively called...

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    ... the Bottom Hole Assembly BHA

    Drill CollarConnection

    Hevi-Wate Drill Pipe

    Stabilizer

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    Drilling fluids: Mud - has to:

    cool and lubricate the bit, drillstring, and to clean the bottom of

    the hole

    carry cuttings to surface

    remove cuttings from the mud at surface minimise possiblesubsequent formation damage

    control formation pressures and to maintain hole integrity

    assist in well logging operations

    minimise corrosion of the drillstring, casing and tubing, minimisecontamination problems

    minimise torque, drag and pipe sticking propensities, improve

    drilling rate

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    Carry

    Cuttings

    to

    Surface

    Reduce

    Rotational

    Torque

    Form

    Filter

    Cake

    Stabilize

    Formation

    Lubricate

    Drill Bit

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    Liner

    Casing ... protects the newly drilled hole

    Intermediate

    Casing

    Surface

    Casing

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    Main functions of casing strings

    Consolidate unstable formations that have just been drilled

    through

    Contain any pressures that may be encountered

    Separate any different pressure regimes

    Provide structural support for the BOPs and diverters

    Protect sensitive formations from contamination

    Provide a suitable environment for installation of production

    or testing equipment such as packers, downhole valves,

    tubing, liner hangers etc.

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    Packer

    Production

    Tubing

    ProductionFluids

    Casing String

    Christmas

    Tree

    When a well has been

    drilled and cased it

    must now be

    Completed in order

    to produce the

    hydrocarbons residingin the reservoir

    Completions

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    Modern completions

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    Drilling process overviewStage 5:

    Well Maintenance

    Once the well has been completed

    and is flowing for commercial

    purposes, it has to be maintainedwith occasional intervention work for

    replacement of worn parts e.g.

    leaking down-hole safety valves, and

    to gather pressure and temperature

    information for reservoir

    management

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    Produced Oil can be processed and stored ready for tankering in

    Floating Production, Storage and Offloading (FPSO) Vessels

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    Or...By subsea pipelines etc...

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    .... Monitoring ....

    Detailed reservoir modelsand simulations are

    constantly updated as newdevelopment-drilling databecomes availableenabling effective FieldManagement

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    Drilling process overviewStage 6:

    Abandonment

    Abandonment - this is the stage when the reservoir is depleted

    and seabed or land is returned to its natural environment

    A well is abandoned when it reaches the end of its useful life or is

    a dry hole.

    The casing and other equipment is removed and salvaged.

    Cement plugs are placed in the borehole to prevent migration offluids between the different formations.

    The surface is reclaimed and returned to natural environment.

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    How an Oil Company is Generally Structured

    Oil Company

    (or Well operator)

    Drilling Engineering Formation Evaluation Accounts Operations Reservoir Engineering Production Engineering Geology

    Drilling Superintendent

    Wells in Progress

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    How a Drilling Contractor is Generally Structured

    Drilling Contractor

    Accounts Rig Manager Rig Design & Maintenance

    Tool Pusher Rig 1

    Driller

    Derrickman

    Rig Crew

    Tool Pusher Rig 2 (etc.

    Driller

    Derrickman

    Rig Crew

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    Drilling Service companies

    Drilling Service Companies

    Drilling Fluids Drilling CementsDirectional Drilling Casing Running

    ormation Evaluation Mud LoggingDrilling Bits Tool Rental

    Completion EquipmentMany others .....etc

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    Further Reading

    MIs Drilling Fluids Engineering Manual Chapter 1Introduction

    http://science.howstuffworks.com/oil-drilling.htm/printable

    http://science.howstuffworks.com/oil-refining.htm/printable

    http://www.glossary.oilfield.slb.com/Default.cfm

    http://science.howstuffworks.com/oil-drilling.htm/printablehttp://science.howstuffworks.com/oil-refining.htm/printablehttp://www.glossary.oilfield.slb.com/Default.cfmhttp://www.glossary.oilfield.slb.com/Default.cfmhttp://science.howstuffworks.com/oil-refining.htm/printablehttp://science.howstuffworks.com/oil-refining.htm/printablehttp://science.howstuffworks.com/oil-refining.htm/printablehttp://science.howstuffworks.com/oil-drilling.htm/printablehttp://science.howstuffworks.com/oil-drilling.htm/printablehttp://science.howstuffworks.com/oil-drilling.htm/printable