kyron + actyon_ltg(060303)-1
TRANSCRIPT
PYUNGTAEK, KOREA
Labor Time Guide
FOREWORD
This LTG (Labor Time Guide) has been prepared for
the purpose of implementing the terms of the current
Dealer Sales and Service Agreement and is intended
solely for the purpose of computing the compensa-
tion payable by SsangYong Motor Co.,Ltd. to the au-
thorized SsangYong dealers for the performance of
warranty, policy and campaign adjustment and other
work authorized and performed for the account of
SsangYong Motor Co., Ltd.
This use of this guide for any other purpose is neither
intended not authorized by SsangYong Motor Co.,
Ltd.
Please read the introduction of this guide thoroughly
to acquaint with SsangYong warranty system.
All time allowances in this guide are subject to change
at any time by SsangYong Motor Co., Ltd. based on
time studies by the company related to improved
methods, techniques or equipment or other advances
in the industry.
SECTION INDEX
A. GENERAL INFORMATION
1. ENGINE (Diesel)
ENGINE (Gasoline)
2. SUSPENSION
3. DRIVE LINE & AXLE
4. BRAKES
5. TRANSMISSION & TRANSFER CASE
6. STEERING
7. H.V.A.C (Heating, Ventilation &Air Conditioning)
8. RESTRAINTS
9. BODY & ACCESSORIES
10. PAINT
11. OTHERS
SECTION A
GENERAL INFORMATION
1. INTRODUCTION ...............................................................................5
2. HOW TO READ THIS MANUAL ......................................................6
3. HOW TO USE THIS MANUAL .........................................................9
4. PAINT REPAIR ...............................................................................10
5. DEFECT CODE ..............................................................................11
6. ABBREVIATION .............................................................................13
7. MAIN GROUP CODE......................................................................14
GENERAL INFORMATION - A
5
1. INTRODUCTION
1-1. PAGE LAYOUT
This Labor Time Guide is designed for convenient and accurate use. In order to provide easy location of
operations, the layout has been structured in reading sequence with the corresponding illustration.
1-2. TYPES OF OPERATION
Major Operation
The Labor Operation Codes consist of seven digits. All operation numbers having “0” in the seven digit of
operation number are classified as “major” operations. A major operation time allowance is sufficient to
do the work described as a single operation.
Supplementary Operation (Adds)
All operation numbers having an alphabetical letter in the seventh digit of the operation number are
classified as “Supplementary” operations.
These operations cannot be used as single operation and must be used as additions to the major
operation.
1-3. TIME ALLOWANCES
The time allowances published in this guide have been determined by performing the operation a suffi-
cient number of times to establish an average time or to determine that a fair and equitable time has
been developed. Standard technician’s hand tools and dealer essential and available tools are used in
performing time studies. No power operated tools are used for time studies.
Procedures outlined in Service Manuals, other Service Publications and standard shop practices are
used as a guide when performing the work necessary to establish time allowances.
The time allowance includes the actual time required to perform the operation plus an additional allow-
ance to provide for operating variables.
Time allowances include time to remove and reinstall manufacturer optiones and accessories but do not
include time to remove and reinstall special or aftermarket equipment.
“Repair diagnosis” time is include in all published labor time operations when it is required to perform
the operation.
It is the responsibility of the dealer’s qualified service staff to assist technicians in “customer problem
analysis” and “symtom diagnosis”.
A - GENERAL INFORMATION
6
2. HOW TO READ THIS MANUAL
1B - DIESEL ENGINE MECHANICAL
131
1
67
GASKET, CYLINDER HEAD - REPLACE
HEAD, CYLINDER - REPLACE
HEAD, CYLINDER - OVERHAUL
VALVE (ONE CYLINDER) - REPLACE
C - Valves (each additional)
43A3B
5.0
5.0
7.6
7.6
0.1
1
2
3
Operation DescriptionNO.
1312300
1312500
1312600
1312700
131270C
OperationCode
KYRON
D27DT D20DTREMARK
2
3.0
5.0
7.5
7.0
0.1
-
-
-
-
-
5
ACTYON
GENERAL INFORMATION - A
7
Auxiliary Code
0
A
B.....
.....
.....
R
Description
Major operation
Supplementary operation
1) Section
Refer to the main group code in this chapter.
2) Illustration Number
The illustration number corresponds to the reference number on the illustration.
3) Operation Description
3A. Major Operation
The description corresponding to each operation number names the parts or component concerned, anddescribes what kind of operation is to be performed.
3B. Supplementary Operation
The description corresponding to each operation number names the parts or component concerned, anddescribes the additional operation for removing and reinstalling optional equipment such as power steering,air conditioning, etc., when major operation is performed on the vehicle with optional equipment.
4) Operation Code
The operation code consist of seven digits.
Main group code
Basic code
Auxiliary code
Main Group Code
The main group code consists of 3 digits which indicates the area of the vehicle where the repair wasperformed.
Basic Code
The basic code is a 3-digit serial number to each specific operation.
Auxiliary Code
The Auxiliary Code indicates the type of repairs as shown below :
A - GENERAL INFORMATION
8
Major Operation
The numeric code “0” represents a major operation.
Supplementary Operation (ADD)
The numerical code “A”~“R” represents supplementary work of where time is required additionally for theincidental repair work of the parts or components related to the originally intended repair.
5) Operation Times
The operation times in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour and6 minutes).
Enter the operation time on the warranty claim in the same manner.
6) Model Code
This code represents the vehicle model.
Vehicle model
KYRONACTYON
7) Engine Type
This designation represents engine types.
D20DT : Direct Injection Diesel Engine
D27DT : Direct Injection Diesel Engine
G23D : M161 Gasoline Engine
G32D : M162 Gasoline Engine
GENERAL INFORMATION - A
9
1312700 VALVE - REPLACE 7.0
131270C VALVES (EACH ADDITIONAL) 0.1
Operation Time Total 7.1
3. HOW TO USE THIS MANUAL
The operation time in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour and 6 minutes).
Enter the operation time on the warranty claim in this manner.
Example : (When supplementary work is performed in addition to the intended repair)
Model : KYRON & ACTYON
Major operation : Valve replacement
Supplementary Work : Valves (Each Additional)
Step 1 : First find ENGINE MECHANICAL – CYLINDER HEAD in MAIN GROUP INDEX and then the page(Engine 1C-15) for valve from among them.
Step 2 : On page Engine 1C-15, note the operation code for Valve. (Replacement)
Major Operation : VALVE - REPLACE 1312700 7.0
Supplementary Work : C - Valves (each additional) 131270C 0.1
Operation Code 1312700 & 131270C
Operation Time Total 7.0 + 0.1 = 7.1
3.0
5.0
7.5
7.0
0.1
1312300
1312500
1312600
1312700
131270C
GASKET, CYLINDER HEAD - REPLACE
HEAD, CYLINDER - REPLACE
HEAD, CYLINDER - OVERHAUL
VALVE (ONE CYLINDER) - REPLACE
C - Valves (each additional)
5.0
5.0
7.6
7.6
0.1
1
2
3
Operation DescriptionNO.Operation
Code
KYRON
D27DT D20DTREMARK
-
-
-
-
-
ACTYON
A - GENERAL INFORMATION
10
Type
COLOR COAT
REFINISH
POLISHING
Description
PAINT EXPOSED SURFACES
Top-coat entire surface, including small dents that have been straightened(without filling in). Itsoperation should be used when correcting painting conditions such as thin paint, color mismatchor surface scratches not extending beyond the prime coat.
PAINT NEW PART
This operation involves sanding out a defect to expose a local area of bare metal, prime locally andthen apply color coat.
This applies to those paint repairs that require a repair to the prime coat before the color coat is applied.
POLISH THE SURFACES
4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING
Use the operation code of the relevant part and enter “P” on PF column in Ssangyong Claim Report.
For example, in case of partial painting on hood in CHAIRMAN model, make out Ssangyong Claim Report as follows;
PF OPERATION CODE HOURP 9836080 3.1
4. PAINT REPAIR
4-1. INSTRUCTION
The time allowances herein for painting operations are established on the basis of techniques andmaterial required for quality work both in appearance and durability.
The basis for determining the paint time allowances is a “Paintable Surface”.
1. After dents have been removed from sheet metal parts and the parts welded they are stored totheir neutral shape.
2. Welding and soldering joints, overlapping seams formed by partial replacement and surfacessmoothed with fillers are ground down using P80-120 grain sandpaper.
3. And when the painter does not need to apply more than 3 coats of knife-edge putty to the sur-faces to be painted.
4-2. LABOR TIME
The time allowances for paint work consider all cases such as material preparation time, actual workingprocess, and material allowances, which are necessary for a proper and professional paint job. It shallbe noted material allowances are converted to hours and included in the operation time, also.
According to the character of paint process and size of area to be painted, the kinds and quantity of thematerial will be varied in the course of paint.
The material allowances consist of mixed paint and additional material such as masking tape, sandingpaper, cleaning solvent and etc. needed for the operation of each step.
INCLUDES ; moving the vehicle / mixing all materials / color blending / equipment cleaning / color spraysample / repainting time on clear coat / masking / sanding / cleaning / spraying / removingof the masking and polishing.
EXCLUDES; removal and reinstallation of body attaching parts.
4-3. REPAIR TYPE
GENERAL INFORMATION - A
11
5. DEFECT CODE
5-1. NATURE CODE
Hard start, no start
Poor idle
Surge, hesitate, stumble
Engine noise, engine knoking noise
Choke malfunction
Engine stalled (general)
Excessive fuel consumption
Excessive oil consumption
Overheated
Shift shock
Engine run-on
Flooded, overflowing
Poor acceleration, uneven acceleration
Abnormal combustion
Lack of engine power
Percolation
Improper exhaust gas (black smoke, white smoke)
Backfire, afterfire
Vapor lock
Blocked
Shuddering, pulsation, vibration, chattering
Slippage (slipping)
Difficult engagement
Difficult disengagement
Abnormal shifts
Impossible shifts
Squeaking, squealing, abnormal(wind)noise
Dragging
Pulls
Stalled while driving
Stalled while idling
Stalled between shifts
Stalling during sudden braking
Fails to reach normal operating temperature
RPM too low
RPM too high
Jumping-out
Improper synchronizing
Oil diluted
Misfire
N41
N42
N43
N44
N45
N46
N47
N48
N49
N50
N51
N52
N53
N54
N55
N56
N57
N58
N59
N60
N61
N62
N63
N64
N65
N66
N67
N68
N69
N70
N71
N72
N73
N74
N75
N76
N77
N78
N80
N82
Sponge pedal
Unstable steering
Excessive shock
Poor release
Unusual tire wear
Misaligned or mismatched
Weak
Hard to turn
Impossible to turn
Vehicle bouncing
Deteriorated
Distorsion, rainbow, waving
Color mismatched
Defective chrom plate, defective painting
Rust, corrosion, perforation
Glazed
Loose, poor fit
Bubbles
Vehicle vibration
Excessive vibration
Dead battery
Inaccurate (meter, gauge, etc.)
Poor sound (horn, radio, etc.)
Overcharged, discharged
Electrical failures
Blown fuse
Warning light on
Intermittent operation
Pulls to left or right
Poor AM reception / interference
Oil leak, oil entering
Water leak, water entering
Leaks-other (air, fuel, refrigerant, vacuum)
Poor FM reception / interference
Radio / CD does not operate properly
Tape deck does not operate properly
Improper memory
Improper volume control
Head lamp improperly aimed
Loosening, failing-off, sagged
N01
N02
N03
N04
N05
N06
N07
N08
N09
N10
N11
N12
N13
N14
N15
N16
N17
N18
N19
N20
N21
N22
N23
N24
N25
N26
N27
N28
N29
N30
N31
N32
N33
N34
N35
N36
N37
N38
N39
N40
A - GENERAL INFORMATION
12
N83
N84
N85
N86
N87
N88
N90
N91
N92
N93
N94
N95
N96
N97
N98
N99
Gas leak, gas entering
Improper opening and/or closing
Grabbed
Poor maneuverability
Insufficient brake
Brake judder
Color rainbow, color waving
Interference or hitting
Inoperative
High/low operating effort
Special policy
Glass cracked
Glass broken
Glass chipped
Glass scratched
Undefined
5-2. CAUSE CODE
Scored, scratched or chipped
Frozen (temperature)
Peeling, comimg-off
Rusty, corroded
Split, cut or torn
Broken or cracked
Porous, pin holes, cavity
Bent, kinky, twisted, distorted, wraped or wrinkled
Stripped - bolts, holes, nuts
Soiled
Weakened, loss of tension or resilience(spring, cushion, etc.)
Abnormal wear
Out of balance
Out of round
Loose or improper connection
Open circuit or short circuit
Burnt or burned - out
Grounded or shorted
R19
R20
R21
R22
R23
R24
R25
R26
R27
R28
R31
R32
R33
R34
R35
R36
R99
R01
R02
R03
R04
R05
R06
R07
R08
R09
R10
R11
R12
R13
R14
R15
R16
R17
R18
Improperly machined
Faulty casting
Improper clearance, back lash, free play
Lack of lubricants
Improper welding or soldering, welding or solder-ing omitted
Improper tightening, fit or assembly
Sticks, binds, seized
Foreign material, clogged
Improper sealing, sealer omitted or skipped
Improper adjustment
Incorrect part
Improperly installed
Improperly routed
Missing part
Flaw in material
Contaminants
Undefined
GENERAL INFORMATION - A
13
6. ABBREVIATION
Air conditioning
Antilock brake differential
Adjust
Assembly
Auto transaxle
Color coat print
Check
Clean
Double overhead camshaft
Electrical control system
Exhaust gas recirculation
Idle air control
Instrument panel
Load conscious reducing valve
MAP
MAT
M/T
OH
PLA
POL
RAD
REF
REKES
RI
RP
TPS
T/C
T.O.D
A/C
ABD
ADJ
ASSY
A/T
CC
CHK
CLN
DOHC
ECS
EGR
IAC
I/P
L.C.R.V
Manifold absolute pressure
Manifold air temperature
Manual transaxle
Overhaul
Plating
Polishing
Radiator
Refinish paint
Remote keyless entry system
Reinstall
Replacement
Throttle position sensor
Transfer case
Torque on demand
5-3. PAINT CODE
Oversprayed, drip
Undersprayed, bare
Color mismatched
Low Gloss
Mottled, cloudy
Sags or runs
Pin hole
Peeling, scaling
Orange peel
Slow drying
Thin no paint
Wavy
Tape mark, touch mark
Chemical damage
Acid rain
P19
P20
P21
P22
P23
P24
P25
P26
P27
P30
P31
P32
P33
P34
P99
P01
P02
P03
P04
P05
P06
P07
P11
P12
P13
P14
P15
P16
P17
P18
Atmospheric fallout
Polishing mark, sanding mark
Touch up
Dust, dirt
Poor welding
Rust
Blistered
Chipped
Cracked
Surface scratch
Scab corrosion
Dent
Rust perforation
Discolored, faded
Undefined
A - GENERAL INFORMATION
14
111 Engine Unit
113 Belt System
121 Engine Block
122 Crankshaft & Piston
123 Oil Pan & Pump
131 Cylinder Head
132 Cam Support & Shaft
133 Timing Cover & Chain Drive
136 Injeceion Pipe
138 Engine & Transaxle Mount
139 Vacuum System
141 Radiator
143 Cooling Fan
145 Radiator Hose & Pipe
148 Thermostat & Water Pump
154 Alternator Unit
156 Starter
157 Battery
158 Fuse & Relay
170 Fuel Filter & Line
171 Fuel Tank
172 Fuel Line
182 Accelerator Control
190 Common Rail System
191 Air Intake System
193 Intake Manifold
194 Exhaust Manifold
196 Exhaust Pipe Line
197 Turbo Charger Assembly
198 Sensors
(20p)
(35p)
(39p)
(43p)
(47p)
1B -DSL
1D -DSL
1E -DSL
1F -DSL
1G -DSL
Diesel Engine Mechanical
Engine Cooling
Engine Electrical
Engine Controls
Engine Intake & Exhaust
7. MAIN GROUP CODE
The first 3 digits of 7 digit code classify the units to be serviced into main groups.
SECTION SUB - SECTION MAIN GROUP CODE PAGE
1. DIESEL ENGINE
GENERAL INFORMATION - A
15
1. GASOLINEENGINE
111 Engine Unit
113 Belt System
121 Engine Block
122 Crankshaft & Piston
123 Oil Pan & Pump
131 Cylinder Head
132 Cam Support & Shaft68
133 Timing Cover & Chain Drive
138 Engine & Transaxle Mount
139 Vacuum System
141 Radiator
143 Cooling Fan
144 Oil Cooler
145 Radiator Hose & Pipe
148 Thermostat & Water Pump
151 Ignition Cable
154 Alternator Unit
156 Starter
157 Battery
158 Fuse & Relay
171 Fuel Tank
172 Fuel Line & Oil Line
173 Canister & Fuel Vacuum
181 Fuel Injection
182 Accelerator Control
186 Emission Control
191 Air Intake System
193 Intake Manifold
194 Exhaust Manifold
196 Exhaust Pipe Line
(56p)
(72p)
(77p)
(82p)
(89p)
1C -GSL
1D -GSL
1E -GSL
1F -GSL
1G -GSL
Gasoline Engine
Mechanical
Engine Cooling
Engine Electrical
Engine Controls
Engine Intake & Exhaust
SECTION SUB - SECTION MAIN GROUP CODE PAGE
A - GENERAL INFORMATION
16
213 Knuckle & Hub
214 Front Shock Absorber
215 Control Arm
231 Rear Axle & Stabilizer
232 Rear Shock Absorber
241 Wheels
321 Axle Shaft Parts
323 Propeller Shaft
425 Brake Pipe
428 Brake Pedal & Mount
431 Master Cylinder & Booster
445 Front Brake
456 Rear Brake
462 Rear Brake
478 Parking Brake
519 Auto Transmission Controls
541 BTR M74 I
542 BTR M74 II
543 BTR M74 III
544 BTR M74 IV
551 Auto Transmisson I
556 Auto Transmisson II
557 Auto Transmisson III
558 Auto Transmisson IV
559 Auto Transmisson V
561 Manual Transmission
563 Transmission Gear
566 Gear Shift Cover & Fork
569 Shift Control
581 Clutch Parts
582 Hydraulic Clutch
583 Clutch Pedal
591 Transfer Case (Part Time)
621 Power Steering Gear
623 Power Steering Pipe Line
641 Steering Wheel
643 Steering Column
647 Tie Rod
(94p)
(100p)
(106p)
(110p)
(114p)
(116p)
(117p)
(118p)
(120p)
(122p)
(127p)
(128p)
(134p)
(141p)
(147p)
(150p)
(155p)
(157p)
2C
2D
2E
3A
4A
4B
4D
4E
4F
4G
5A
5B
5D
5E
5F
5G
6A
6E
Front Suspension
Rear Suspension
Tires & Wheel
Drive Line & Axle
Hydraulic Brake
Master Cylinder & Booster
Front Brake
Rear Brake
Anti-Lock Brake System
Parking Brake
Auto Transmission Controls
BTR M74 Auto Transmission
Auto Transmission
Manual Transmission
Clutch
Transmission Case
Power Streering Gear
Streering Wheel & Column
2. SUSPENSION
3. DRIVE LINE &AXLE
4. BRAKES
5. TRANSMISSION& TRANSFERCASE
6. STEERING
SECTION SUB - SECTION MAIN GROUP CODE PAGE
GENERAL INFORMATION - A
17
711. Air Distribution
713. Evaporator
714. Blower
732. Compressor
733. Compressor Mount
734. A/C Hose & Pipe Line
735. A/C Control Switch & Sensor
812. Rear Seat Belt
822. Rear Seat Belt
832. Air Bag System
833. Immobilizer
911. Wiring Harness
916. Front Lamp
918. Rear Lamp
921. Washer System
923. Wiper System
925. Instrument Cluster
928. Electrical Parts
929. STICS & Auto Cruise
931. Instrument Panel
932. Switch
933. Instrument Parts
934. Console
935. Front Door Trim
936. Rear Door Trim
938. Pillar Trim
939. Floor Carpet & Panel
941. Front Seat
942. Rear Seat
946. Glass & Out Side Mirrors
951. Emblem & Lettering
952. Mud Guard
956. Front Bumper
957. Rear Bumper
(162p)
(166p)
(173p)
(175p)
(178p)
(180p)
(184p)
(186p)
(188p)
(192p)
(206p)
(208p)
(210p)
(212p)
7A
7B
8A
8B
9A
9B
9D
9E
9F
9G
9H
9L
9M
9O
H.V.A.C (Air Distribution)
H.V.A.C (Control)
Seat Belts
S.R.S (Supplemental InflatableRestraints)
Body Wiring System
Lighting System
Wiper & Washer System
Inst. Driver System
Audio & Anti-theft System
Interior Trim
Seats
Glass & Mirrors
Exterior Parts
Bumpers & Fascias
7. H.V.A. C(Heating,Ventilation &Air Conditioning)
8. RESTRAINTS
9. BODY &ACCESSORIES
SECTION SUB - SECTION MAIN GROUP CODE PAGE
A - GENERAL INFORMATION
18
961a Front Door & Lock
961b Front Window Lifter
961c Front Weatherstrip
963a Rear Door & Lock
963b Rear Window Lifter
963c Rear Weatherstrip
965 Electric Door Lock
966 Fuel Filler Lock
967 Trunk Lid Lock & Tailgate Lock
968 Car Lock
971 Headlining & Roof Panel
972a Sunshade & Inside Mirror
972b Sun Roof
973. Hood Panel
974 Front Panel
975 Fender Panel
976 Dash Panel & Cowl
977 Grille
978 Trunk Lid Panel & Spoiler
979 Side Trim
10a KYRON
10a ACTYON
11 Others
(214p)
(226p)
(230p)
(236p)
(240p)
(241p)
(245p)
9P
9Q
9R
9S
10A
11
Doors
Roof
Body Front End
Body Rear End
Paint Exterior
Others
9. BODY &ACCESSORIES
10. PAINT
11. OTHERS
SECTION SUB - SECTION MAIN GROUP CODE PAGE
DIESEL ENGINE
1B. (DSL) DIESEL ENGINE MECHANICAL ........................................20111. ENGINE UNIT ................................................................................................. 20113. BELT SYSTEM ............................................................................................... 21121. ENGINE BLOCK ............................................................................................. 22122. CRANKSHAFT & PISTON ............................................................................. 24123. OIL PAN & PUMP .......................................................................................... 26131. CYLINDER HEAD ........................................................................................... 28132. CAM SUPPORT & SHAFT ............................................................................ 30133. TIMING COVER & CHAIN DRIVE ................................................................. 31136. INJECEION PIPE ............................................................................................ 32138. ENGINE & TRANSAXLE MOUNT .................................................................. 33139. VACUUM SYSTEM ........................................................................................ 34
1D. (DSL) ENGINE COOLING..............................................................35141. RADIATOR ...................................................................................................... 35143. COOLING FAN ............................................................................................... 36145. RADIATOR HOSE & PIPE ............................................................................. 37148. THERMOSTAT & WATER PUMP ................................................................. 38
1E. (DSL) ENGINE ELECTRICAL ........................................................39154. ALTERNATOR UNIT ....................................................................................... 39156. STARTER ........................................................................................................ 40157. BATTERY ........................................................................................................ 41158. FUSE & RELAY.............................................................................................. 42
1F. (DSL) ENGINE CONTROLS ..........................................................43170. FUEL FILTER & LINE .................................................................................... 43171. FUEL TANK .................................................................................................... 44172. FUEL LINE ...................................................................................................... 45182. ACCELERATOR CONTROL .......................................................................... 46
1G. (DSL) ENGINE INTAKE & EXHAUST ...........................................47190. COMMON RAIL SYSTEM .............................................................................. 47191. AIR INTAKE SYSTEM.................................................................................... 48193. INTAKE MANIFOLD ....................................................................................... 49194. EXHAUST MANIFOLD.................................................................................... 50196. EXHAUST PIPE LINE ..................................................................................... 51197. TURBO CHARGER ASSEMBLY ................................................................... 52198. SENSORS....................................................................................................... 53
SECTION 1
1B (DSL) - DIESEL ENGINE MECHANICAL
20
DSLENGINE UNIT111
1B - DIESEL ENGINE MECHANICAL
1
2
ENGINE ASSEMBLY (M/T) - OVERHAUL
ENGINE ASSEMBLY (A/T) - OVERHAUL
ENGINE ASSEMBLY (M/T) - REPLACE
ENGINE ASSEMBLY (A/T) - REPLACE
Operation DescriptionNO.
1110100
1110300
1110800
1110900
OperationCode
KYRON
D20DTD27DTREMARK
D20DT
ACTYON
16.3
17.3
7.6
8.5
16.4
17.3
7.6
8.5
16.3
17.3
7.6
8.5
DIESEL ENGINE MECHANICAL - 1D
21
1B1D
1E1F
1G
DSL113 BELT SYSTEM
1
2
3
4
5
6
7
8
BELT, PULLEY - REPLACE
PULLEY ASSEMBLY, IDLER - REPLACE
BELT TENSIONER, ABSORBER ASSEMBLY - REPLACE
PULLEY, COOLING FAN - REPLACE
SEALING, CRANKSHAFT (FRONT) - REPLACE
TENSIONER ASSY, BELT - REPLACE
TIMING CASE - REPLACE
TIMING GASKET - REPLACE
Operation DescriptionNO.
1132210
1132500
1132530
1132600
1132700
1132800
1132900
1132910
ACTYON
D20DTD27DTREMARK
OperationCode D20DT
KYRON
0.4
0.4
0.5
0.4
1.3
0.6
11.3
14.3
0.4
0.5
0.6
0.4
1.3
0.6
11.3
11.3
0.4
0.4
0.5
0.4
1.3
0.6
11.3
14.3
1B (DSL) - DIESEL ENGINE MECHANICAL
22
DSLENGINE BLOCK121
DIESEL ENGINE MECHANICAL - 1D
23
1B1D
1E1F
1G
1
2
3
4
5
6
7
8
1210200
1210300
1210700
121070A
1210800
1211100
1211200
1211110
1211300
1211310
OIL LEVEL INDICATOR AND/OR O-RING - REPLACE
TUBE, OIL LEVEL INDICATOR - REPLACE
PLUG, EXPANSION - REPLACE
A - Replace each additional
PLUG, CYLINDER BLOCK DRAIN - REPLACE
BLOCK, CYLINDER - REPLACE
BALL, PLUG OIL CHANNEL - REPLACE
SEMI BLOCK (SHORT BLOCK), CYLINDER - REPLACE
SEALING, CRANKSHAFT (REAR) - REPLACE M/T
A/T
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.2
0.4
4.1
0.1
0.3
15.4
1.0
16.8
3.1
3.5
0.2
0.4
4.1
0.1
0.3
15.4
1.0
16.8
3.1
3.5
0.2
0.4
4.1
0.1
0.3
15.2
1.0
16.8
3.1
3.6
1B (DSL) - DIESEL ENGINE MECHANICAL
24
DSLCRANKSHAFT & PISTON122
DIESEL ENGINE MECHANICAL - 1D
25
1B1D
1E1F
1G
BEARING, CRANKSHAFT MAIN (ONE) - REPLACE
A - Replace each additional
BEARING, CRANKSHAFT THRUST - REPLACE
BEARING, GROOVED BALL (M/T) - REPLACE
FLYWHEEL (M/T) - REPLACE
A - Flywheel ring gear (M/T)
FLYWHEEL (A/T) - REPLACE
A - Flywheel ring gear (AT)
RING, PISTION – REPLACE
A - Replace each additional
PIN, PISTON - REPLACE
A - Replace each additional
SNAP RING, PISTON - REPLACE
PISTON - REPLACE
A - Replace each additional
BUSHING, CONNECTING ROD - REPLACE
A - Replace each additional
CONNECTING, ROD - REPLACE
A - Replace each additional
BEARING, CONNECTING ROD - REPLACE
A - Replace each additional
CRANKSHAFT - REPLACE A/T
M/T
1220600
122060A
1220610
1220900
1221700
122170A
1221900
122190A
1222200
122220A
1222300
122230A
1222400
1222500
122250A
1222600
122260A
1222700
122270A
1222800
122280A
1222900
1222910
1
2
3
4
5
6
7
8
9
10
11
12
13
Operation DescriptionNO.Operation
CodeREMARKNO.
OperationCode
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
14.8
0.1
14.8
5.4
3.3
3.8
6.8
0.8
14.7
0.2
14.6
0.2
14.6
15.0
0.1
14.6
0.2
15.0
0.1
14.6
0.1
14.4
13.8
15.4
0.1
15.4
5.4
3.5
3.7
6.6
0.8
15.0
0.2
15.0
0.2
14.6
14.6
0.1
14.6
0.2
14.6
0.1
14.6
0.1
15.4
14.5
15.4
0.1
15.4
5.4
3.5
3.7
6.6
0.8
15.0
0.2
15.0
0.2
14.6
14.6
0.1
14.6
0.2
14.6
0.1
14.6
0.1
15.4
14.5
1B (DSL) - DIESEL ENGINE MECHANICAL
26
DSLOIL PAN & PUMP123
DIESEL ENGINE MECHANICAL - 1D
27
1B1D
1E1F
1G
1231300
1231510
1231700
1232600
1232670
1232680
1232690
1234100
1235000
1235100
1
2
3
4
5
6
7
8
9*
10*
PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE
PAN AND/OR GASKET, OIL (A/T) - REPLACE
PUMP, ENGINE OIL - REPLACE
SPROCKET, OIL PUMP - REPLACE
CHAIN, OIL PUMP ROLLER - REPLACE
OIL JET - REPLACE
TENSIONER, OIL PUMP ROLLER CHAIN - REPLACE
PLATE, OIL BUFFLE - REPLACE
GUIDE TUBE, OIL LEVEL - REPLACE
GAUGE, OIL LEVEL - REPLACE
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.3
4.2
2.4
2.9
6.5
2.1
11.8
-
0.4
0.2
0.3
4.2
3.5
3.8
6.5
3.6
11.8
3.8
0.4
0.2
0.3
2.1
2.4
2.9
6.5
2.1
11.8
-
0.4
0.2
1B (DSL) - DIESEL ENGINE MECHANICAL
28
DSLCYLINDER HEAD131
DIESEL ENGINE MECHANICAL - 1D
29
1B1D
1E1F
1G
Operation DescriptionNO.Operation
CodeREMARK
ACTYON
D20DTD27DT
1
2
3
4
5
6
7
8
9
10
11
12
13
GASKET, CYLINDER HEAD - REPLACE
GASKET, CYLINDER HEAD - OVERHAUL
HEAD, CYLINDER - REPLACE
HEAD, CYLINDER - OVERHAUL
VALVE (ONE CYLINDER) - REPLACE
A - Valves (each additional)
VALVE GUIDE - REPLACE
A - Replace each additional
SPRING CAP AND/OR SEAL, VALVE - REPLACE
A - Replace each additional
BOLT, CYLINDER HEAD (ONE) - REPLACE
A - Replace each additional
CAP, CAMSHAFT BEARING - REPLACE
A - Replace each additional
FINGER FOLLOWER
ADJUSTER, CAMSHAFT - REPLACE
VALVE COTTER - REPLACE
A - Replace each additional
RETAINER, VALVE SPRING - REPLACE
A - Replace each additional
SEAL, VALVE GUIDE - REPLACE
A - Replace each additional
BOLT WASHER, CYLINDER HEAD - REPLACE
1312300
1312310
1312500
1312600
1312700
131270A
1312810
131281A
1312900
131290A
1313800
131380A
1315600
131560A
1314000
1314100
1314200
131420A
1314300
131430A
1314400
131440A
1314500
D20DT
KYRON
5.3
7.0
5.3
7.8
5.2
0.1
3.0
0.1
2.8
0.1
1.3
0.1
2.6
0.1
3.2
2.2
2.8
0.1
2.8
0.1
6.7
0.3
-
4.9
7.0
4.9
7.9
5.7
0.1
2.8
0.1
3.0
0.1
1.2
0.1
2.6
0.1
3.2
3.3
3.0
0.1
3.0
0.1
6.3
0.3
1.2
5.3
7.0
5.3
7.8
5.2
0.1
3.0
0.1
2.8
0.1
1.3
0.1
2.6
0.1
3.2
2.2
2.8
0.1
2.8
0.1
6.7
0.3
-
1B (DSL) - DIESEL ENGINE MECHANICAL
30
DSL
1
2
3
4
5
6
7
8
COVER, CYLINDER HEAD - REPLACE
CAMSHAFT - REPLACE
A - Replace each additional
CAP AND/OR GASKET, OIL FILLER - REPLACE
OIL, SEPERATOR ASSY - REPLACE
BRACKET, OIL SEPERATOR - REPLACE
HOSE, BLOW BY INLET - REPLACE
HOSE, BLOW BY INLET - RECLAMPING
HOSE, BLOW BY OUTLET - REPLACE
HOSE, OIL RETURN - REPLACE
1322110
1322300
132230A
1322700
1322800
1322900
1323000
1323001
1323100
1323200
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
CAM SUPPORT & SHAFT132
D20DT
KYRON
1.3
2.9
2.4
0.2
0.2
0.2
0.2
0.2
0.2
0.2
1.6
2.9
2.4
0.2
0.2
0.2
0.2
0.2
0.2
0.2
1.3
2.9
2.4
0.2
0.2
0.2
0.2
0.2
0.2
0.2
DIESEL ENGINE MECHANICAL - 1D
31
1B1D
1E1F
1G
DSLTIMING COVER & CHAIN DRIVE133
BELT OR CHAIN, TIMING - REPLACE
SPROCKET, CAMSHAFT TIMING - REPLACE
A - Replace each additional
CHAIN TIGHTENER - REPLACE
RAIL ASSY, SLIDING - REPLACE
RAIL ASSY, GUIDE UPER - REPLACE
1332500
1333300
133330A
1337300
1332600
1332700
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
1
2
3
4
5
D20DT
KYRON
6.5
2.4
0.3
0.4
5.4
2.4
6.5
2.4
0.3
0.4
5.4
2.4
6.5
2.4
0.3
0.4
5.4
2.4
1B (DSL) - DIESEL ENGINE MECHANICAL
32
DSLINJECEION PIPE136
PLUG, PRE - HEATING - REPLACE
A - Replace each additional
1365800
136580A
1
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.1
0.1
0.1
0.1
0.1
0.1
DIESEL ENGINE MECHANICAL - 1D
33
1B1D
1E1F
1G
DSLENGINE & TRANSAXLE MOUNT
1
2
3
4
5
MOUNT, ENGINE (FRONT) - REPLACE One
Two
BRACKET, ENGINE MOUNT (FRONT) - REPLACE One
Two
STOPPER, ENGINE MOUNTING - REPLACE
CROSS MEMBER, REAR ENGINE MOUNTING - REPLACE
CROSS MEMBER, FRONT AXLE MOUNTING - REPLACE
1380200
1380210
1380400
1380410
1380420
1380440
1380600
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.5
1.0
0.6
0.9
0.3
0.3
0.3
0.5
1.0
0.6
0.9
0.3
0.3
0.3
0.5
1.0
0.6
0.9
0.3
0.3
0.3
138
1B (DSL) - DIESEL ENGINE MECHANICAL
34
DSLVACUUM SYSTEM139
1390100
1390110
1
2
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
VACUUM PUMP ASSEMBLY - REPLACE
O-RING, VACUUM PUMP ASS’Y
D20DT
KYRON
1.9
0.7
1.9
0.7
1.9
0.7
DIESEL ENGINE MECHANICAL - 1D
35
1B1D
1E1F
1G
DSLRADIATOR141
1D - ENGINE COOLING
1
2
3
4
COOLANT - REPLACE
COCK OR PLUG, RADIATOR DRAIN - REPLACE
RADIATOR ASSEMBLY - REPLACE
COOLING SYSTEM - FLUSH
1410100
1410300
1410500
1411700
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.5
1.0
1.3
0.5
0.5
1.0
1.3
0.5
0.5
1.0
1.3
0.5
1D (DSL) - ENGINE COOLING
36
DSLCOOLING FAN143
1
2
3
4
5
SHROUD, RADIATOR FAN - REPLACE
COOLING FAN-SHROUD
BLADE, FAN - REPLACE
CLUTCH, FAN - REPLACE
COOLING FAN PULLEY
1430700
1431710
1431600
1431700
1431730
Operation DescriptionNO.Operation
Code
KYRON
D20DTD20DTREMARK
ACTYON
D27DT
0.5
0.3
0.5
0.5
0.7
0.5
0.3
0.5
0.5
0.7
0.5
0.3
0.5
0.5
0.7
DIESEL ENGINE MECHANICAL - 1D
37
1B1D
1E1F
1G
DSLRADIATOR HOSE & PIPE145
1
2
3
4
5
6
RESERVOIR, RADIATOR COOLANT - REPLACE
HOSE, MAKE UP - REPLACE
HOSE, UPPER ENGINE COOLANT - REPLACE
HOSE, LOWER ENGINE COOLANT - REPLACE
HOSE AND/OR TUBE, DEAERATION - REPLACE
A - Replace each additional
CAP ASSY - RESERVOIR TANK - REPLACE
1450400
1450600
1450700
1450800
1451400
145140A
1450420
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.3
0.3
0.3
0.5
0.3
0.1
0.2
0.3
0.3
0.3
0.5
0.3
0.1
0.2
0.3
0.3
0.3
0.5
0.3
0.1
0.2
1D (DSL) - ENGINE COOLING
38
DSLTHERMOSTAT & WATER PUMP148
1
2
3
4
5
6
THERMOSTAT AND/OR GASKET DIESEL - REPLACE
PORT AND/OR GASKET, COOLANT OUTLET - REPLACE
WATER PUMP AND/OR GASKET - REPLACE
WATER PUMP ASS’Y- REPLACE
WATER PUMP ASS’Y- REPLACE
PULLEY, WATER PUMP - REPLACE
1480400
1480600
1481200
1481250
1481260
1481270
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.8
1.2
1.5
1.5
1.5
0.4
0.8
1.4
1.9
1.5
1.5
0.4
0.8
1.2
1.5
1.5
1.5
0.4
DIESEL ENGINE MECHANICAL - 1D
39
1B1D
1E1F
1G
DSLALTERNATOR UNIT154
1E - ENGINE ELECTRICAL
PULLEY AND/OR FAN, ALTERNATOR - REPLACE
ALTERNATOR ASSEMBLY - REPLACE
ALTERNATOR ASSEMBLY - OVERHAUL
BRACKET, ALTERNATOR MOUNTING - REPLACE
1540100
1541700
1541900
1544100
1
2
3
4
Operation DescriptionNO.Operation
Code
KYRON
D20DTD20DTREMARK
D27DT
ACTYON
0.6
0.7
1.5
0.9
0.8
0.7
1.5
0.9
0.6
0.7
1.5
0.9
1E (DSL) - ENGINE ELECTRICAL
40
DSLSTARTER156
1
2
MOTOR ASSEMBLY, STARTER DIESEL - REPLACE
SWITCH, STARTER MOTOR MAGNETIC - REPLACE
1561000
1562700
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
KYRON
D20DT
0.5
0.8
0.5
0.8
0.5
0.8
DIESEL ENGINE MECHANICAL - 1D
41
1B1D
1E1F
1G
DSLBATTERY157
1
2
3
4
BATTERY - REPLACE
RETAINER AND/OR BOLTS, BATTERY - REPLACE
CARRIER, BATTERY - REPLACE
CABLE - BATTERY GROUND
1570300
1570500
1571100
1571200
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.2
0.2
0.3
0.3
0.2
0.2
0.3
0.3
0.2
0.2
0.3
0.3
1E (DSL) - ENGINE ELECTRICAL
42
DSLFUSE & RELAY158
1
2
3
4
5
6
RELAY - REPLACE
Fog Lamp
Enable (ABS)
Window Wiper Motor
Head Lamp
Other Relays
Turn Signal
Preheating Time
COVER, FUSE BOX - REPLACE
BOX, REALY & FUSE - REPLACE
FUSE - REPLACE
CONTROL UNIT - P/WINDOW AUTO DOWN - REPLACE
BOX, IP FUSE - REPLACE
1580200
1580500
1580900
1581100
1581500
1582100
1582200
1582300
1582700
1583700
1584700
1585700
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.1
0.4
0.2
0.5
0.5
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.1
0.4
0.2
0.5
0.5
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.1
0.4
0.2
0.5
0.5
DIESEL ENGINE MECHANICAL - 1D
43
1B1D
1E1F
1G
DSL170 FUEL FILTER & LINE
1
2
3
4
5
6
7
8
9
10
FILTER ASSY, FUEL - REPLACE
BRACKET, FUEL FILTER - REPLACE
PUMP, FUEL PRIMING - REPLACE
HOSE, PRIMING PUMP TO FILTER - REPLACE
HOSE, FUEL RETURN - REPLACE
HOSE, SUPPLY PIPE TO PRIMING PUMP - REPLACE
TUBE ASSY, FUEL FILTER TO PUMP - REPLACE
TUBE ASSY, FUEL FILTER - REPLACE
WATER SEPERATOR - REPLACE
WATER SEPERATOR - HOSE
1700100
1700200
1700300
1700400
1700500
1700600
1700700
1700800
1700910
1700920
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
1F - ENGINE CONTROLS
D20DT
KYRON
0.3
0.3
0.2
0.2
0.3
0.5
0.3
0.3
0.2
0.1
0.3
0.3
0.2
0.2
0.3
0.5
0.3
0.3
0.2
0.1
0.3
0.3
0.2
0.2
0.3
0.5
0.3
0.3
0.2
0.1
1F (DSL) - ENGINE CONTROLS
44
DSLFUEL TANK171
1
2
3
4
5*
6
7
8
9
AIR BLEEDING, FUEL
NECK, FUEL TANK FILLER - REPLACE
TANK, FUEL - REPLACE
TANK, FUEL - OVERHAUL
UNIT - GASKET
HOSE, AIR BLEEDER - REPLACE
PROTECTOR, FUEL TANK - REPLACE
HOSE, AIR VENT - REPLACE
CAP, FUEL TANK - REPLACE
GROMMET - FUEL FILLER - REPLACE
1710400
1710500
1710900
1710910
1711700
1712000
1712200
1713500
1713600
1713610
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.6
0.6
1.1
1.5
0.4
0.6
0.3
0.6
0.1
0.2
0.6
0.6
1.1
1.5
0.4
0.6
0.3
0.6
0.1
0.2
0.6
0.6
1.1
1.5
0.4
0.6
0.3
0.6
0.1
0.2
DIESEL ENGINE MECHANICAL - 1D
45
1B1D
1E1F
1G
DSLFUEL LINE172
1
2
3
4
5
6
7
8
9
HOUSING, OIL FILTER - REPLACE
COVER, OIL FILTER HOUSING - REPLACE
FILTER AND/OR O-RING, OIL - REPLACE
GASKET, OIL FILTER HOUSING - REPLACE
PIPE, FUEL RETURN - REPLACE
PIPE, FUEL SUPPLY - REPLACE
COOLER ASSY, OIL - REPLACE
COOLER GASKET, OIL - REPLACE
HOSE, COIL COOLER - REPLACE
1720200
1720230
1720240
1720250
1720700
1720760
1720950
1720960
1720970
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
1.0
0.3
0.3
1.1
0.7
0.7
1.0
0.8
0.6
1.1
0.3
0.3
1.1
0.7
0.7
0.9
0.8
0.5
1.0
0.3
0.3
1.1
0.7
0.7
1.0
0.8
0.6
1F (DSL) - ENGINE CONTROLS
46
DSLACCELERATOR CONTROL182
18206001
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
MODULE, ACCELERATOR PEDAL - REPLACE
D20DT
KYRON
0.3 0.3 0.3
DIESEL ENGINE MECHANICAL - 1D
47
1B1D
1E1F
1G
DSLCOMMON RAIL SYSTEM190
1G - ENGINE INTAKE & EXHAUST
1
2
3
4
5
6
7
8
9
10
11
12
13
PIPE ASSY, FUEL - REPLACE
A - Replace each additional
PIPE, HIGH PRESSURE PUMP - REPLACE
HOSE, FUEL RETURN - REPLACE
PUMP ASSY, FUEL - REPLACE
BRACKET, FUEL PUMP - REPLACE
HOLDER, INJECTOR - REPLACE
A - Replace each additional
SPROCKET, PUMP - REPLACE
BEARING HOUSING, PUMP - REPLACE
BEARING SHAFT, PUMP - REPLACE
GASKET, FUEL PUMP - REPLACE
HOUSING BOLT - REPLACE
COMMON RAIL - REPLACE
INJECTOR ASSY, FUEL - REPLACE
A - Replace each additional
1900100
190010A
1900200
1900300
1900400
1900500
1900600
190060A
1900410
1900420
1900430
1900440
1900450
1900000
1900150
190015A
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.2
0.1
0.2
0.3
2.8
0.8
0.3
0.2
1.5
1.5
-
2.8
3.0
0.5
0.1
0.2
0.2
0.1
0.2
0.3
3.8
0.7
0.3
0.2
2.5
2.7
2.9
3.8
3.0
0.5
0.1
0.2
0.2
0.1
0.2
0.3
2.8
0.8
0.3
0.2
1.5
1.5
-
2.8
3.0
0.4
0.1
0.2
1G (DSL) - ENGINE INTAKE & EXHAUST
48
DSLAIR INTAKE SYSTEM191
1
2
3
4
5
6
7
AIR CLEANER - REPLACE
FILTER, AIR CLEANER - REPLACE
METER, AIR METER - REPLACE
SNORKEL ASSY - REPLACE
HOUSING, AIR CLEANER UPR - REPLACE
HOUSING, AIR CLEANER LWR - REPLACE
HOSE, TURBO CHARGER- REPLACE
1910300
1910500
1911320
1910400
1910410
1910420
1910430
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
0.4
0.2
0.2
0.2
0.2
0.3
0.2
0.4
0.2
0.2
0.2
0.2
0.3
0.2
0.4
0.2
0.2
0.2
0.2
0.3
0.2
DIESEL ENGINE MECHANICAL - 1D
49
1B1D
1E1F
1G
DSLINTAKE MANIFOLD193
Operation Description
1
2
3
4
5
6
7
8
9
10
11
MANIFOLD, INTAKE DIESEL - REPLACE
VALVE AND/OR GASKET, EGR - REPLACE
ELECTRIC SWITCH VALVE - REPLACE
HOSE, EGR VACUUM OUTLET - REPLACE
GASKET, INTAKE MANIFOLD - REPLACE
BRACKET, INTAKE MANIFOLD - REPLACE
PIPE ASSY, EGR - REPLACE
GASKET, EGR PIPE - REPLACE
PIPE ASSY, EGR (LH) - REPLACE
PIPE ASSY, EGR (RH) - REPLACE
MODULATOR, VACUUM M - REPLACE
1930250
1930700
1930710
1930730
1933100
1935000
1935100
1935200
1935300
1935400
1935500
NO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
1.7
0.4
0.5
0.2
1.7
0.5
0.4
0.3
0.3
0.3
0.3
2.0
0.3
0.5
0.2
2.0
0.5
0.4
0.3
0.3
0.3
0.3
1.7
0.4
0.5
0.2
1.7
0.5
0.4
0.3
0.3
0.3
0.3
1G (DSL) - ENGINE INTAKE & EXHAUST
50
DSLEXHAUST MANIFOLD194
1
2
MANIFOLD AND/OR GASKET, EXHAUST - REPLACE
NUT, EXHAUST MANIFOLD - REPLACE
1940400
1940900
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
D20DT
KYRON
1.1
0.3
1.1
0.3
1.1
0.3
DIESEL ENGINE MECHANICAL - 1D
51
1B1D
1E1F
1G
DSLEXHAUST PIPE LINE196
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
1
2
3
4
5
6
7
8
9
HANGER AND/OR CLAMP, EXHAUST SYSTEM-REPLACE
PIPE, FRONT EXHAUST - REPLACE
HEAT SHIELD, CENTER MUFFLER - REPLACE
MUFFLER - REPLACE
EXHAUST SYSTEM (COMPLETE) - REPLACE
PIPE, TAIL - REPLACE
CONVERTER - REPLACE
EXHAUST PIPE GASKET - REPLACE
SHIELD - FRONT HEAT, REPLACE
1960300
1960900
1961420
1962100
1962500
1962600
1961500
1961510
1961520
KYRON
D20DT
0.2
-
0.4
0.5
1.2
0.3
0.3
0.2
0.4
0.2
0.2
0.4
0.5
1.2
0.3
0.3
0.2
0.4
0.2
-
0.4
0.5
1.2
0.3
0.3
0.2
0.4
1G (DSL) - ENGINE INTAKE & EXHAUST
52
DSLTURBO CHARGER ASSEMBLY197
1
2
3
4
5
6
TURBO CHARGER ASSEMBLY - REPLACE
TUBE-OIL SUPPLY - REPLACE
TUSE-OIL RETURN - REPLACE
INTERCOOLER - TURBO
HOSE AND DUCT 1, 2 - REPLACE
A - Replace each additional
GASKET, OIL RETURN - REPLACE
1970100
1970110
1970120
1970510
1970520
197052A
1970130
Operation DescriptionNO.Operation
Code
ACTYON
D27DT D20DTREMARK
D20DT
KYRON
0.9
0.5
0.7
1.0
0.2
0.2
0.3
0.8
0.5
0.7
0.9
0.2
0.2
0.3
0.9
0.5
0.7
1.0
0.2
0.2
0.3
DIESEL ENGINE MECHANICAL - 1D
53
1B1D
1E1F
1G
DSLSENSORS198
1
2
3
4
5
6
SENSOR, CRANKSHAFT POSITION - REPLACE
SENSOR ASSY - CAM POSITION
SENSOR, KNOCK - REPLACE
A - Replace each additional
SENSOR ASSY - COOLANT
A - Replace each additional
SENSOR, 8P - REPLACE
ECU, ENGINE - REPLACE
1980100
1980200
1980300
198030A
1980400
198050A
1980700
1980600
Operation DescriptionNO.Operation
Code
ACTYON
D20DTD27DTREMARK
KYRON
D20DT
0.4
0.3
0.7
0.1
0.9
0.2
0.3
0.6
0.4
0.3
0.7
0.1
0.9
0.2
0.3
0.6
0.4
0.3
0.7
0.1
0.9
0.2
0.3
0.6
MEMO
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GASOLINE ENGINE
1C (GSL) - GASOLINE ENGINE MECHANICAL .................................... 56111. ENGINE UNIT .................................................................................................. 56113. BELT SYSTEM ................................................................................................ 57121. ENGINE BLOCK .............................................................................................. 58122. CRANKSHAFT & PISTON ............................................................................... 60123. OIL PAN & PUMP ........................................................................................... 62131. CYLINDER HEAD ............................................................................................ 64132. CAM SUPPORT & SHAFT .............................................................................. 66133. TIMING COVER & CHAIN DRIVE ................................................................... 68138. ENGINE & TRANSAXLE MOUNT .................................................................... 70139. VACUUM SYSTEM ......................................................................................... 71
1D (GSL) - ENGINE COOLING .............................................................. 72141. RADIATOR ....................................................................................................... 72143. COOLING FAN ................................................................................................ 73144. OIL COOLER ................................................................................................... 74145. RADIATOR HOSE & PIPE .............................................................................. 75148. THERMOSTAT & WATER PUMP ................................................................... 76
1E (GSL) - ENGINE ELECTRICAL ......................................................... 77151. IGNITION CABLE ............................................................................................. 77154. ALTERNATOR UNIT ........................................................................................ 78156. STARTER ........................................................................................................ 79157. BATTERY ........................................................................................................ 80158. FUSE & RELAY .............................................................................................. 81
1F (GSL) - ENGINE CONTROLS ........................................................... 82171. FUEL TANK ..................................................................................................... 82172. FUEL LINE & OIL LINE ................................................................................... 83173. CANISTER & FUEL VACUUM ........................................................................ 84181. FUEL INJECTION ............................................................................................ 85182. ACCELERATOR CONTROL ............................................................................ 86186. EMISSION CONTROL ..................................................................................... 88
1G (GSL) - ENGINE INTAKE & EXHAUST ............................................ 89191. AIR INTAKE SYSTEM ..................................................................................... 89193. INTAKE MANIFOLD ........................................................................................ 90194. EXHAUST MANIFOLD ..................................................................................... 91196. EXHAUST PIPE LINE ...................................................................................... 92
SECTION 1
1C (GSL) - GASOLINE ENGINE MECHANICAL
56
GSLENGINE UNIT111
1C (GSL) - GASOLINE ENGINE MECHANICAL
1
2
ENGINE ASSEMBLY (M/T) - OVERHAUL
ENGINE ASSEMBLY (A/T) - OVERHAUL
ENGINE ASSEMBLY (M/T) - REPLACE
ENGINE ASSEMBLY (A/T) - REPLACE
Operation DescriptionNO.
1110100
1110300
1110800
1110900
OperationCode
REMARKKYRON
G23DG32D
ACTYON
26.0
26.0
8.0
8.7
24.2
23.2
7.7
8.7
GASOLINE ENGINE MECHANICAL - 1G
57
1B1D
1E1F
1G
GSL113 BELT SYSTEM
1
2
3
4
POLY-BELT - REPLACE
PULLEY, AUTO TENSIONER - REPLACE
TIGHTENER ASSEMBLY, BELT - REPLACE
SHOCK ABSORBER, TENSIONER - REPLACE
Operation DescriptionNO.
1132210
1132410
1132550
1132560
REMARKOperation
Code
KYRON
G23DG32D
ACTYON
0.5
0.5
1.2
-
0.5
0.5
1.2
0.5
1C (GSL) - GASOLINE ENGINE MECHANICAL
58
GSLENGINE BLOCK121
GASOLINE ENGINE MECHANICAL - 1G
59
1B1D
1E1F
1G
1
2
3
4
5
6
7
1210200
1210300
1210700
121070A
1210800
1210900
1211100
1211110
OIL LEVEL INDICATOR AND/OR O-RING - REPLACE
TUBE, OIL LEVEL INDICATOR - REPLACE
PLUG, EXPANSION - REPLACE
A - Replace each additional
PLUG, CYLINDER BLOCK DRAIN - REPLACE
PLUG, OIL GALLERY - REPLACE
BLOCK, CYLINDER - REPLACE
SEMI BLOCK (SHORT BLOCK), CYLINDER - REPLACE
Operation DescriptionNO.Operation
Code REMARKKYRON
G23DG32D
ACTYON
0.2
0.3
4.4
0.1
0.5
-
26.0
21.5
0.2
0.3
4.1
0.1
0.5
-
23.2
19.2
1C (GSL) - GASOLINE ENGINE MECHANICAL
60
GSLCRANKSHAFT & PISTON122
GASOLINE ENGINE MECHANICAL - 1G
61
1B1D
1E1F
1G
SEAL (S), CRANKSHAFT REAR MAIN (A/T) - REPLACE
SEAL (S), CRANKSHAFT REAR MAIN (M/T) - REPLACE
COVER, CRANKSHAFT SEALING (A/T) - REPLACE
COVER, CRANKSHAFT SEALING (M/T) - REPLACE
DAMPER, CRANKSHAFT VIBRATION - REPLACE
BEARING, CRANKSHAFT MAIN (ONE) - REPLACE
A - Replace each additional
BEARING, CRANKSHAFT THRUST - REPLACE
BEARING, CONNECTING ROD (ONE) - REPLACE
A - Replace each additional
CRANKSHAFT (M/T) - REPLACE
D - Replace one piston ring
E - Replace all piston rings
F - Replace one connecting rod
G - Replace all connecting rods
CRANKSHAFT (A/T) - REPLACE
D - Replace one piston ring
E - Replace all piston rings
F - Replace one connecting rod
G - Replace all connecting rods
PISTON, ROD AND/OR RINGS (ONE) - REPLACE
A - Replace each additional
BUSHING, CONNECTING ROD - REPLACE
A - Replace each additional
FLYWHEEL (M/T) - REPLACE
A - Flywheel ring gear
FLYWHEEL (A/T) - REPLACE
A - Flywheel ring gear
BEARING, PILOT - REPLACE
BEARING, GROOVED BALL(M/T)-REPLACE
1220200
1220400
1220410
1220420
1220500
1220600
122060A
1220610
1220800
122080A
1221100
122110D
122110E
122110F
122110G
1221200
122120D
122120E
122120F
122120G
1221500
122150A
1221540
122154A
1221700
122170A
1221900
122190A
1222100
1222110
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Operation DescriptionNO.Operation
CodeREMARKOperation DescriptionNO.
OperationCode
REMARKKYRON
G23DG32D
ACTYON
6.3
5.4
6.3
5.4
2.8
9.7
0.1
10.3
10.8
0.1
13.8
0.4
1.2
0.5
1.2
18.0
0.4
1.2
0.6
1.2
19.5
0.1
19.5
0.1
5.3
0.8
6.3
0.8
5.6
5.6
6.3
5.4
6.3
5.4
2.8
9.7
0.1
10.3
10.8
0.1
13.8
0.4
1.2
0.5
1.2
17.0
0.4
1.2
0.6
1.2
19.5
0.1
19.5
0.1
5.3
0.8
6.3
0.8
5.6
5.6
1C (GSL) - GASOLINE ENGINE MECHANICAL
62
GSLOIL PAN & PUMP123
GASOLINE ENGINE MECHANICAL - 1G
63
1B1D
1E1F
1G
1231300
1231500
1231510
1231600
1231700
1231710
1231900
1232300
1232600
1232610
1232670
1232690
1232700
1232800
1234100
1
2
3
4
5
6
7
8
9
10
11
12
13
PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE
PAN AND/OR GASKET, OIL - REPLACE
PAN AND/OR GASKET, OIL (AUTO) - REPLACE
SWITCH AND/OR GASKET, OIL LEVEL - REPLACE
PUMP, ENGINE OIL - REPLACE
PUMP, ENGINE OIL - OVERHAUL
SWITCH, OIL PRESSURE GAUGE - REPLACE
OIL SEAL, CRANKSHAFT (FRONT) - REPLACE
SPROCKET, OIL PUMP - REPLACE
STRAINER ASSEMBLY, OIL - REPLACE
CHAIN, OIL PUMP ROLLER - REPLACE
TENSIONER, OIL PUMP ROLLER CHAIN - REPLACE
VALVE, OIL PRESSURE RELIEF - REPLACE
SHAFT, OIL PUMP DRIVE - REPLACE
PLATE, OIL BAFFLE - REPLACE
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.2
5.0
5.0
0.3
4.0
5.7
0.4
3.9
5.6
5.6
5.6
5.6
5.6
5.6
5.6
0.2
5.0
5.0
0.3
4.0
5.7
0.4
3.7
5.6
5.6
5.6
5.6
5.6
5.6
5.6
1C (GSL) - GASOLINE ENGINE MECHANICAL
64
GSLCYLINDER HEAD131
GASOLINE ENGINE MECHANICAL - 1G
65
1B1D
1E1F
1G
Operation DescriptionNO.Operation
CodeREMARKOperation DescriptionNO.
OperationCode
REMARK
1
2
3
4
5
6
7
8
9
10
GASKET, CYLINDER HEAD - REPLACE
HEAD, CYLINDER - REPLACE
HEAD, CYLINDER - OVERHAUL
VALVE (ONE CYLINDER) - REPLACE
A - Valves (each additional)
GUIDE, VALVE - REPLACE
A - Valves (each additional)
SEAL, VALVE GUIDE - REPLACE
A - Replace each additional
SPRING CAP AND/OR SEAL, VALVE - REPLACE
LIFTER, VALVE - REPLACE
A - Valves (each additional)
PLUG, CYLINDER HEAD CORE HOLE - REPLACE
A - Replace each additional
BOLT, CYLINDER HEAD (ONE) - REPLACE
A - Replace each additional
CAP, CAMSHAFT BEARING - REPLACE
1312300
1312500
1312600
1312700
131270A
1312800
131280A
1312810
131281A
1312900
1313600
131380A
1314700
131470A
1313800
131380A
1315600
KYRON
G23DG32D
ACTYON
6.0
6.3
8.6
8.6
0.1
6.3
0.3
6.6
0.1
6.6
2.0
0.1
1.4
0.1
1.2
0.1
1.2
5.6
6.3
8.4
8.4
0.1
6.3
0.3
6.6
0.1
6.6
2.0
0.1
0.9
0.1
1.2
0.1
1.2
1C (GSL) - GASOLINE ENGINE MECHANICAL
66
GSLCAM SUPPORT & SHAFT132
GASOLINE ENGINE MECHANICAL - 1G
67
1B1D
1E1F
1G
1
2
3
4
5
6
7
COVER AND/OR GASKET, CYLINDER HEAD - REPLACE
COVER, CYLINDER HEAD FRONT - REPLACE
CAMSHAFT - REPLACE
PIN, CAMSHAFT - REPLACE
CAP OR SEAL, OIL FILLER - REPLACE
SEALING, SPARK PLUG HOLE - REPLACE
SEALING, VENTILATION - REPLACE
1322110
1322210
1322300
1322610
1322700
1322710
1322720
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.5
4.1
2.2
0.7
0.2
0.3
0.3
0.5
4.1
2.2
0.7
0.2
0.3
0.3
1C (GSL) - GASOLINE ENGINE MECHANICAL
68
GSLTIMING COVER & CHAIN DRIVE133
GASOLINE ENGINE MECHANICAL - 1G
69
1B1D
1E1F
1G
PULLEY, CRANKSHAFT - REPLACE
COVER AND/OR GASKET, TIMING - REPLACE
BELT OR CHAIN, TIMING - REPLACE
SPROCKET, CRANKSHAFT TIMING - REPLACE
HUB OR VIBRATION DAMPER - REPLACE
SPROCKET, CAMSHAFT TIMING - REPLACE
ADJUST ASSEMBLY - REPLACE
MAGNET, CAMSHAFT ADJUST - REPLACE
SENSOR, CRANKSHAFT POSITION - REPLACE
SENSOR, CAMSHAFT POSITION - REPLACE
RAIL, CLAMPING SLIDING - REPLACE
RAIL, SLIDING - REPLACE
RAIL, UPPER SLIDING - REPLACE
CHAIN TIGHTENER - REPLACE
WASHER, CHAIN TIGHTENER - REPLACE
1332100
1332200
1332500
1333100
1333140
1333300
1333400
1333430
1333700
1333800
1336500
1336700
1336900
1337300
1337500
Operation DescriptionNO.Operation
CodeREMARK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
KYRON
G23DG32D
ACTYON
4.0
5.8
5.6
16.0
3.4
2.7
3.0
0.2
0.6
0.4
1.5
5.6
1.2
0.5
0.5
2.0
5.8
5.2
14.0
3.4
2.7
3.0
0.2
0.6
0.4
1.5
5.2
1.2
0.5
0.5
1C (GSL) - GASOLINE ENGINE MECHANICAL
70
GSLENGINE & TRANSAXLE MOUNT138
1
2
3
4
5
6
MOUNT, ENGINE (FRONT) - REPLACE One
Two
BRACKET, ENGINE MOUNT (FRONT) - REPLACE One
Two
STOPPER ENGINE MOUNTING - REPLACE
CROSS MEMBER, ENGINE MOUNTING REAR - REPLACE
CROSS MEMBER, FRONT AXLE MOUNTING - REPLACE
INSULATOR, HEAT SHIELD - REPLACE
1380200
1380210
1380400
1380410
1380420
1380440
1380600
1384500
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.5
1.0
0.5
0.8
0.5
0.6
0.6
0.3
0.5
0.8
0.5
0.8
0.5
0.6
0.6
0.3
GASOLINE ENGINE MECHANICAL - 1G
71
1B1D
1E1F
1G
GSLVACUUM SYSTEM139
1391300
1391310
1
2
Operation DescriptionNO.Operation
CodeREMARK
VALVE, PURGE CONTROL - REPLACE
VACUUM HOSE AND/OR TUBE - REPLACE
KYRON
G23DG32D
ACTYON
0.5
0.5
0.5
0.5
1D (GSL) - ENGINE COOLING
72
GSLRADIATOR141
1D (GSL) - ENGINE COOLING
1
2
3
4
COOLANT - REPLACE
COCK OR PLUG, RADIATOR DRAIN - REPLACE
RADIATOR ASSEMBLY - REPLACE
COOLING SYSTEM - FLUSH
1410100
1410300
1410500
1411700
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.5
1.0
1.6
0.6
0.5
1.0
1.6
0.6
GASOLINE ENGINE MECHANICAL - 1G
73
1B1D
1E1F
1G
GSLCOOLING FAN143
1
2
3
4
5
6
DEFLECTOR AND/OR SEAL (LOWER) - REPLACE
SHROUD, RADIATOR FAN (ONE PIECE) - REPLACE
BLADE, FAN - REPLACE
CLUTCH, FAN - REPLACE
PULLEY, FAN BELT IDLE - REPLACE
BRACKET, COOLING FAN - REPLACE
1430500
1430700
1431600
1431700
1431900
1431910
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.8
0.5
0.7
0.7
0.5
4.1
0.8
0.5
0.7
0.7
0.5
-
1D (GSL) - ENGINE COOLING
74
GSLOIL COOLER144
1
2
3
4
5
6
OIL COOLER REINFORCEMENT
OIL COOLER ASSEMBLY - REPLACE
OIL COOLER GASKET - REPLACE
PIPE, OIL COOLANT - REPLACE
RING, OIL COOLANT - REPLACE
OUTLET HOSE OIL COOLANT - REPLACE
1443010
1443020
1443030
1443040
1443050
1443060
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
3.6
3.8
3.9
0.7
0.7
0.7
-
-
-
0.7
0.7
0.7
GASOLINE ENGINE MECHANICAL - 1G
75
1B1D
1E1F
1G
GSLRADIATOR HOSE & PIPE145
1
2
3
4
5
6
7
8
9
10
HOSE, OVERFLOW - REPLACE
RESERVOIR, RADIATOR COOLANT - REPLACE
BRACKET, RADIATOR COOLANT, RESERVOIR - REPLACE
HOSE, MAKE UP - REPLACE
HOSE, UPPER ENGINE COOLANT - REPLACE
HOSE, LOWER ENGINE COOLANT - REPLACE
CHOSE AND/OR TUBE, DEAERATION - REPLACE
A - Replace each additional
HOSE, INLET HEATER - REPLACE
HOSE, OUTLET HEATER - REPLACE
CAP ASSY - RESERVOIR TANK - REPLACE
1450300
1450400
1450410
1450600
1450700
1450800
1451400
145140A
1453100
1453200
1450420
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.3
0.4
0.5
0.6
0.4
0.6
0.3
0.1
1.0
1.0
0.1
0.3
0.4
0.5
0.6
0.4
0.6
0.3
0.1
1.0
1.0
0.1
1D (GSL) - ENGINE COOLING
76
GSLTHERMOSTAT & WATER PUMP148
1
2
3
4
5
6
7
8
9
10
THERMOSTAT AND/OR GASKET - REPLACE
PORT AND/OR GASKET, COOLANT OUTLET - REPLACE
FLANGE, WATER PUMP - REPLACE
PULLEY, WATER PUMP - REPLACE
IMPELLER, WATER PUMP - REPLACE
SEAL, WATER PUMP MECHANICAL - REPLACE
WATER PUMP - REPLACE
SENSOR, WATER PUMP TEMPERATURE - REPLACE
PORT, COOLING WATER DUTLET - REPLACE
PIPE, HOT WATER INLET - REPLACE
1480500
1480600
1481250
1481270
1481280
1481700
1482100
1482200
1482210
1482220
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.5
1.0
0.5
0.3
4.2
3.2
4.2
0.2
0.8
0.9
0.5
1.0
0.5
0.3
4.2
3.2
4.2
0.2
0.8
0.9
GASOLINE ENGINE MECHANICAL - 1G
77
1B1D
1E1F
1G
GSLIGNITION CABLE151
1E (GSL) - ENGINE ELECTRICAL
WIRES, SPARK PLUG(ONE OR TWO) DOHC - REPLACE
WIRES, SPARK PLUG(ALL) DOHC - REPLACE
PLUGS, SPARK(ONE OR TWO) DOHC - REPLACE
PLUGS, SPARK(ALL) DOHC - REPLACE
COIL, IGNITION CONTROL DOHC - REPLACE
A - Replace each additional
PLUG, COUPLING - REPLACE
A - Replace each additional
COVER, PROTECTION - REPLACE
1510200
1510500
1510900
1511200
1511400
151140A
1511600
151160A
1512000
1
2
3
4
5
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.2
0.3
0.5
0.7
0.3
0.1
0.3
0.1
-
0.2
0.3
0.4
0.5
0.3
0.1
0.3
0.1
0.2
1E (GSL) - ENGINE ELECTRICAL
78
GSL
PULLEY AND/OR FAN, ALTERNATOR - REPLACE
BEARING, ALTERNATOR-REPLACE Front
Rear
ALTERNATOR ASSEMBLY - REPLACE
ALTERNATOR ASSEMBLY - OVERHAUL
BRACKET, ALTERNATOR MOUNTING - REPLACE
1540100
1540300
1540500
1541700
1541900
1544100
1
2
3
4
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.5
0.8
0.8
0.8
1.5
1.2
0.5
0.8
0.8
0.8
1.5
1.2
ALTERNATOR UNIT154
GASOLINE ENGINE MECHANICAL - 1G
79
1B1D
1E1F
1G
GSLSTARTER156
1
2
MOTOR ASSEMBLY, STARTER DOHC - REPLACE
SWITCH, STARTER MOTOR MAGNETIC - REPLACE
1560900
1562700
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
1.0
1.2
1.0
1.2
1E (GSL) - ENGINE ELECTRICAL
80
GSLBATTERY157
1
2
3
4
BATTERY - REPLACE
RETAINER AND/OR BOLTS, BATTERY - REPLACE
CARRIER, BATTERY - REPLACE
CABLE - BATTERY GROUND
1570300
1570500
1571100
1571200
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.2
0.2
0.3
0.2
0.2
0.2
0.3
0.2
GASOLINE ENGINE MECHANICAL - 1G
81
1B1D
1E1F
1G
GSLFUSE & RELAY158
1
2
3
4
5
RELAY - REPLACE
Fog Lamp
Enable (ABS)
Window Wiper Motor
Head Lamp
Other Relays
Turn Signal
COVER, FUSE BOX - REPLACE
BOX, RELAY & FUSE - REPLACE
FUSE - REPLACE
CONTROL UNIT P/WINDOW AUTO DOWN - REPLACE
1580200
1580500
1580900
1581100
1581500
1582100
1582300
1582700
1583700
1584700
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.6
0.2
0.4
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.6
0.2
0.4
1F (GSL) - ENGINE CONTROLS
82
GSLFUEL TANK171
1
2
3
4
5
6
7
8
9
PUMP, FUEL AND/OR GAUGE, ORING - REPLACE
AIR BLEEDING, FUEL
NECK, FUEL TANK FILLER - REPLACE
TANK, FUEL - REPLACE
GROMMET, FUEL FILLER - REPLACE
PROTECTOR, FUEL TANK - REPLACE
VALAE, ROLLOVER - REPLACE
HOSE, AIR VENT - REPLACE
CAP, FUEL TANK - REPLACE
1710300
1710400
1710500
1710900
1711300
1712200
1712410
1713500
1713600
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
1F (GSL) - ENGINE CONTROLS
0.7
0.5
0.7
1.3
-
0.3
-
0.7
0.2
0.7
0.5
0.7
1.3
-
0.3
-
0.7
0.2
GASOLINE ENGINE MECHANICAL - 1G
83
1B1D
1E1F
1G
GSLFUEL LINE & OIL LINE172
1
2
3
4
5
6
7
8
9
10
11
12
13
14
HOUSING, OIL FILTER - REPLACE
COVER, OIL FILTER HOUSING - REPLACE
FILTER, OIL - REPLACE
GASKET, OIL FILTER - REPLACE
FILTER, FUEL ELEMENT - REPLACE
BRACKET, FUEL FILTER - REPLACE
VALVE, 2WAY CHECK - REPLACE
HOSE, FUEL RETURN OR SUPPLY - REPLACE
PIPE, FUEL VAPOR - REPLACE
PIPE, FUEL RETURN - REPLACE
PIPE, FUEL SUPPLY - REPLACE
ANOTHER HOSE, FUEL - REPLACE
A - Additional another hose, fuel
HOSE, FUEL(TANK TO PIPE) - REPLACE
A - Additional hose, fuel (tank to pipe)
HOSE, 2WAY CHECK VALVE INLET - REPLACE
1720200
1720230
1720240
1720250
1720300
1720310
1720330
1720340
1720600
1720700
1720760
1720870
172087A
1721300
172130A
1723400
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
2.7
0.2
0.5
2.7
0.2
-
0.5
0.3
1.0
0.7
0.7
0.3
0.3
0.3
0.3
-
2.7
0.2
0.5
2.7
0.2
-
0.5
0.3
1.0
0.7
0.7
0.3
0.3
0.3
0.3
-
1F (GSL) - ENGINE CONTROLS
84
GSLCANISTER & FUEL VACUUM173
1731410
1731500
1731910
1732700
1
2
3
4
Operation DescriptionNO.Operation
CodeREMARK
HOSE OR PIPE,2WAY CHECK VALVE TO CANISTER - REPLACE
CANISTER, FUEL VAPOR - REPLACE
PIPE,CANISTER TO PURGE CONTROL VALVE - REPLACE
SOLENOID,EVAP EMISSION PURGE - REPLACE
KYRON
G23DG32D
ACTYON
0.3
0.4
0.3
0.3
0.3
0.4
0.3
0.3
GASOLINE ENGINE MECHANICAL - 1G
85
1B1D
1E1F
1G
GSLFUEL INJECTION181
1810300
1810900
1811200
1811400
1811500
1811600
1811700
1
2
3
4
5
6
7
Operation DescriptionNO.Operation
CodeREMARK
BODY, THROTTLE DOHC - REPLACE
REGULATOR AND/OR GASKETS DOHC - REPLACE
INJECTOR, FUEL (ONE OR ALL) DOHC - REPLACE
RAIL, FUEL DOHC - REPLACE
RING SEAL, CONNETOR ASSY FUEL SUPPLY
PIPE ASSY, FUEL RETURN - REPLACE
CONNECTOR ASSY, FUEL PRESSURE- REPLACE
KYRON
G23DG32D
ACTYON
0.8
0.3
1.1
1.0
0.3
0.5
0.3
0.8
0.3
1.1
1.0
0.3
0.5
0.3
1F (GSL) - ENGINE CONTROLS
86
GSLACCELERATOR CONTROL182
GASOLINE ENGINE MECHANICAL - 1G
87
1B1D
1E1F
1G
1820300
1820500
1820600
1820700
1821100
1821230
1822310
1822330
1822340
1822350
1822380
1822400
1
2
3
4
5
6
7
8
9
10
11
12
Operation DescriptionNO.Operation
CodeREMARK
CABLE, ACCELERATOR CONTROL - REPLACE
PEDAL, ACCELERATOR - REPLACE
MODULE, ACCELERATOR PEDAL - REPLACE
SPRING, THROTTLE RETURN - REPLACE
PAD, ACCELERATOR PEDAL - REPLACE
BRACKET, ACCELERATOR PEDAL MOUNT - REPLACE
LEVER, ACCELERATOR CONTROL - REPLACE
SPRING, ACCELERATOR CONTROL - REPLACE
BRACKET, ACCELERATOR CONTROL LEVER BEARING -REPLACE
ROD, CONNECTING - REPLACE
LEVER, REVERSING - REPLACE
LEVER, SLOTTED GATE - REPLACE
KYRON
G23DG32D
ACTYON
0.4
0.4
0.3
0.2
0.2
0.4
0.3
0.2
0.5
0.3
0.4
0.4
0.4
0.4
0.3
0.2
0.2
0.4
0.3
0.2
0.5
0.3
0.4
0.4
1F (GSL) - ENGINE CONTROLS
88
GSLEMISSION CONTROL186
1861300
186130A
1862110
1862120
1
2
3
Operation DescriptionNO.Operation
CodeREMARK
SENSOR, KNOCK - REPLACE
A - Additional sensor, knock
ECU (ENGINE) - REPLACE
SENSOR, AIR TEMPERATURE - REPLACE
KYRON
G23DG32D
ACTYON
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
GASOLINE ENGINE MECHANICAL - 1G
89
1B1D
1E1F
1G
GSL191
1G (GSL) - ENGINE INTAKE & EXHAUST
AIR INTAKE SYSTEM
1910300
1910350
1910500
1910700
1910900
1911310
1911320
1910800
1
2
3
4
5
6
7
8
Operation DescriptionNO.Operation
CodeREMARK
AIR CLEANER - REPLACE
BRACKET, AIR CLEANER HOUSING MOUNTING-REPLACE
FILTER, AIR CLEANER - REPLACE
DUCT AND/OR HOSE, OUTSIDE AIR - REPLACE
SENSOR, MAP - REPLACE
HOUSING, INLET AIR - REPLACE
METER, AIR MASS - REPLACE
DUCT INT AIR - REPLACE
KYRON
G23DG32D
ACTYON
0.5
0.7
0.2
0.3
0.4
0.5
0.2
0.3
0.5
0.7
0.2
0.3
0.4
0.5
0.2
0.3
1G (GSL) - ENGINE INTAKE & EXHAUST
90
GSLINTAKE MANIFOLD193
Operation Description
1
2
3
4
5
6
7
MANIFOLD, INTAKE LOWER - REPLACE
GASKET, UPPER INTAKE MANIFOLD - REPLACE
MANIFOLD, INTAKE UPPER - REPLACE
FLAP, RESONANCE - REPLACE
PACKING - REPLACE
SENSOR ASSY, MAP - REPLACE
ADAPTOR, MAP SENSOR - REPLACE
1930220
1930210
1930230
1932200
1932400
1932700
1932800
NO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
1.3
0.7
2.3
1.6
1.6
-
-
1.3
0.7
2.3
-
-
0.2
0.3
GASOLINE ENGINE MECHANICAL - 1G
91
1B1D
1E1F
1G
GSLEXHAUST MANIFOLD194
1
2
3
4
MANIFOLD AND/OR GASKET EXHAUST DOHC-REPLACE
SENSOR, OXYGEN DOHC - REPLACE
COVER, EXHAUST MANIFOLD UPPER - REPLACE
COVER, EXHAUST MANIFOLD LOWER - REPLACE
1940300
1940600
1940810
1940830
Operation DescriptionNO.Operation
CodeREMARK
KYRON
G23DG32D
ACTYON
1.4
0.2
0.6
0.4
0.8
0.2
0.5
0.4
1G (GSL) - ENGINE INTAKE & EXHAUST
92
GSL
Operation DescriptionNO.Operation
CodeREMARK
1
2
3
4
5
6
7
8
9
10
HANGER AND/OR CLAMP, EXHAUST SYSTEM - REPLACE
PIPE, FRONT EXHAUST - REPLACE
SHIELD, CONVERTER - REPLACE
HEAT SHIELD, FRONT - REPLACE
HEAT SHIELD, CENTER MUFFLER - REPLACE
CONVERTER - REPLACE
MUFFLER - REPLACE
EXHAUST SYSTEM (COMPLETE) - REPLACE
PIPE, TAIL - REPLACE
GASKET
A - Additional - Gasket
1960300
1960900
1961300
1961400
1961420
1961500
1962100
1962500
1962600
1962700
196270A
KYRON
G23DG32D
ACTYON
0.2
0.6
0.5
0.5
0.5
0.6
0.5
1.5
0.5
0.2
0.2
0.2
0.6
0.5
0.5
0.5
0.6
0.5
1.5
0.5
0.2
0.2
EXHAUST PIPE LINE196
SUSPENSION
2C. FRONT SUSPENSION ................................................................. 94213. KNUCKLE & HUB ............................................................................................ 94214. FRONT SHOCK ABSORBER ........................................................................... 96215. CONTROL ARM ............................................................................................... 98
2D. REAR SUSPENSION ................................................................. 100231. REAR AXLE & STABILIZER ........................................................................... 100232. REAR SHOCK ABSORBER ........................................................................... 104
2E. TIRES & WHEEL ....................................................................... 106241. WHEELS ........................................................................................................ 106
SECTION 2
2C - FRONT SUSPENSION
94
KNUCKLE & HUB213
2C - FRONT SUSPENSION
REAR KNUCKLE & HUB MULI LINKS
FRONT SUSPENSION - 2C
95
2C2D
2E
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
WHEEL ALIGNMENT
HUB AND RBRAKE DISC - REPLACE
Right
Left
Both
BEARING, FRONT HUB INNER AND/OR OUTER - REPLACE
Right
Left
Both
VALVE, LOCKING HUB SOLENOID - REPLACE
KNUCKLE ASSEMBLY, STEERING - REPLACE
Right
Left
Both
SEAL, KNUCKLE OIL - REPLACE
Right
Left
Both
SHIELD, DISC BRAKE - REPLACE
Right
Left
Both
HOSE, VACUUM, LOCKING HUB - REPLACE
O-RING, WHEEL END HUB - REPLACE
Additional
Opposite
HUB ACTUATOR, FRT LOCKING - REPLACE
Additional
Opposite
HOSE, LOCKING HUB AOTUATOR - REPLACE
HOSE, LOCKING HUB AOTUATOR - REPLACE
HOSE, LOCKING HUB AOTUATOR - REPLACE
2130300
2130470
2130480
2130490
2130710
2130720
2130730
2130950
2131100
2131200
2131300
2131400
2131410
2131420
2132100
2132200
2132300
2133750
2136100
2136200
2136300
2137100
2137200
2137300
2138100
2138200
2138300
Operation DescriptionNO.Operation
CodeKYRON REMARKACTYON
1.0
0.5
0.5
1.0
0.8
0.8
1.6
0.2
0.8
0.8
1.6
1.2
1.2
2.0
0.6
0.6
1.2
0.3
0.5
0.1
0.4
0.8
0.2
0.7
0.3
0.3
0.2
1.0
0.5
0.5
1.0
0.8
0.8
1.6
0.2
0.8
0.8
1.6
1.2
1.2
2.0
0.6
0.6
1.2
0.3
0.5
0.1
0.4
0.8
0.2
0.7
0.3
0.3
0.2
2C - FRONT SUSPENSION
96
FRONT SHOCK ABSORBER214
FRONT SUSPENSION - 2C
97
2C2D
2E
1
2
3
4
5
6
7
SPRING, FRONT COIL - REPLACE
Right
Left
Both
SEAT AND/OR INSULATOR - REPLACE
Right
Left
Both
BUMPER, STOPPER - REPLACE
Right
Left
Both
BOOT, DAMPER STRUT - REPLACE
Right
Left
Both
SHOCK ABSORBER - REPLACE
Right
Left
Both
SHOCK ABSORBER & SPING ASSEMBLY - REPLACE
Right
Left
Both
YOKE, FRT SHOCK ABSORBER - REPLACE
Right
Left
Both
Operation DescriptionNO.
2140100
2140200
2140300
2141500
2141600
2141700
2142330
2142340
2142350
2142360
2142370
2142380
2143100
2143200
2143300
2140600
2140610
2140620
2145100
2145200
2145300
OperationCode
KYRON REMARKACTYON
0.8
0.8
1.5
0.8
0.8
1.5
0.8
0.8
1.5
0.8
0.8
1.5
0.8
0.8
1.5
0.6
0.6
1.0
0.7
0.7
1.4
0.8
0.8
1.5
0.8
0.8
1.5
0.8
0.8
1.5
0.8
0.8
1.5
0.8
0.8
1.5
0.6
0.6
1.0
0.6
0.6
1.2
2C - FRONT SUSPENSION
98
CONTROL ARM215
FRONT SUSPENSION - 2C
99
2C2D
2E
1
2
3
4
5
6
7
8
9
10
11
LINK AND/OR BUSHING, FRONT STABILIZER - REPLACE
Right
Left
Both
STABILIZER, FRONT - REPLACE
CAM BOLT, FRONT LOWER ARM MOUNTING - REPLACE
Right
Left
Both
ARM ASSEMBLY, FRONT UPPER CONTROL - REPLACE
Right
Left
Both
BUSHING, FRONT UPPER CONTROL ARM - REPLACE
Right
Left
Both
BUSHING, FRONT LOWER CONTROL ARM - REPLACE
Right
Left
Both
ARM ASSEMBLY, FRONT LOWER CONTROL - REPLACE
Right
Left
Both
OIL, FRONT AXLE - REPLACE
BUSHING, STABILIZER SUPPORT
CLAMP, STABILIZER BUSHING
BUSHING, STABILIZER - REPLACE
Right
Left
Both
Operation DescriptionNO.
2150100
2150200
2150300
2150500
2151800
2151810
2151820
2154000
2154100
2154200
2154230
2154240
2154250
2154260
2154270
2154280
2154500
2154600
2154700
2154900
2155100
2156100
2157100
2157200
2157300
OperationCode
KYRON REMARKACTYON
0.3
0.3
0.5
0.5
0.3
0.3
0.5
0.4
0.4
0.8
0.5
0.5
1.0
1.0
0.9
0.9
1.0
1.0
2.0
0.3
0.3
0.3
0.1
0.3
0.4
0.3
0.3
0.5
0.5
0.3
0.3
0.5
0.4
0.4
0.8
0.5
0.5
1.0
1.0
0.9
0.9
1.0
1.0
2.0
0.3
0.3
0.3
0.1
0.3
0.4
2D - REAR SUSPENSION
100
REAR AXLE & STABILIZER231-1
5 - LINK SYSTEM
2D - REAR SUSPENSION
REAR SUSPENSION - 2D
101
2C2D
2E
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
STABILIZER, REAR - REPLACE
DAMPER, STABILIZER - REPLACE
Right
Left
Both
AXLE ASSEMBLY, REAR - REPLACE
AXLE ASSEMBLY, REAR - OVERHAUL
BREATHER AIR - REPLACE
CAP, HUB - REPLACE
Right
Left
Both
LINK AND/OR BUSHING, REAR STABILIZER - REPLACE
Right
Left
Both
KNUCKLE, REAR (DISC) - REPLACE
ZRight
Left
Both
COVER, DIFFERENTIAL BEARING - REPLACE
HOUSING, REAR AXLE - REPLACE
SHAFT, REAR AXLE - REPLACE
Right
Left
Both
GASKET, REAR DIFFERENTIAL CARRIER - REPLACE
NUT, LOCK - REPLACE
FLANGE, PINION - REPLACE
BEARING, PINION - REPLACE
BEARING, REAR AXLE SHAFT - REPLACE
Right
Left
Both
SEAL, DRIVE PINION GEAR OIL - REPLACE
RING, DIFFERENTIAL BEARING COVER - REPLACE
Operation DescriptionNO.
2310100
2310300
2310310
2310320
2310900
2310910
2310930
2312100
2312200
2312300
2314100
2314200
2314300
2315100
2315200
2315300
2315310
2316300
2316410
2316420
2316430
2316630
2316710
2316720
2316730
2316810
2316820
2316830
2316850
2316860
OperationCode
KYRON REMARKACTYON
0.7
0.3
0.3
0.5
2.4
5.9
0.3
0.2
0.2
0.3
0.3
0.3
0.6
1.1
1.1
2.2
3.0
2.9
0.7
0.7
1.4
0.8
0.6
0.4
3.0
1.3
1.3
2.6
3.0
0.8
0.7
0.3
0.3
0.5
2.4
5.9
0.3
0.2
0.2
0.3
0.3
0.3
0.6
1.1
1.1
2.2
3.0
2.9
0.7
0.7
1.4
0.8
0.6
0.4
3.0
1.3
1.3
2.6
3.0
0.8
2D - REAR SUSPENSION
102
REAR AXLE & STABILIZER231-2IRS
REAR SUSPENSION - 2D
103
2C2D
2E
18
19
20
21
22
23
24
25
26
SEAL, REAR AXLE OIL - REPLACE
Right
Left
Both
SEAL, REAR AXLE OIL INNER - REPLACE
Right
Left
Both
SEAL, REAR AXLE OIL OUTER - REPLACE
Right
Left
Both
SHIM, BEARING COVER - REPLACE
COVER, REAR AXLE CASE - REPLACE
CASE, DIFFERENTIAL - REPLACE
GEAR SET - REPLACE
OIL, REAR AXLE - REPLACE
SHAFT, REAR DRIVE AXLE
Operation DescriptionNO.
1.0
1.0
2.0
3.2
3.2
5.9
3.2
3.2
5.9
2.9
0.5
4.0
0.4
0.4
0.6
OperationCode
KYRON REMARKACTYON
2316900
2317000
2317100
2317110
2317120
2317130
2317140
2317150
2317160
2317210
2317700
2317760
2317780
2310920
2318100
1.0
1.0
2.0
3.2
3.2
5.9
3.2
3.2
5.9
2.9
0.5
4.0
0.4
0.4
-
2D - REAR SUSPENSION
104
REAR SHOCK ABSORBER232IRS
5 - LINK SYSTEM
REAR SUSPENSION - 2D
105
2C2D
2E
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
SPRINGS, REAR COIL - REPLACE
Right
Left
Both
SEAT AND/OR INSULATOR - REPLACE
Right
Left
Both
SHOCK ABSORBER, REAR - REPLACE
Right
Left
Both
BUMPER, SHOCK - REPLACE
Right
Left
Both
RUBBER RING, REAR S/ABS - REPLACE
Right
Left
Both
ROD AND/OR BUSH, LATERAL - REPLACE
ARM & BUSH ASSEMBLY, REAR UPPER - REPLACE
Right
Left
Both
ARM & BUSH ASSEMBLY, REAR ROWER - REPLACE
Right
Left
Both
BUMPER, REAR SUSPENSION - REPLACE
Right
Left
Both
REAR SPRING SEAT
REAR UPPER ARM
COVER, LATERAL LOD - REPLACE
BUSHING, LATERAL LOD - REPLACE
BUSHING, LOWER ARM - REPLACE
BUSHING, UPPER ARM - REPLACE
Operation DescriptionNO.
2320100
2320300
2320400
2320700
2320800
2320900
2321100
2321200
2321300
2321410
2321510
2321610
2321630
2321640
2321650
2323500
2323510
2323511
2323512
2323530
2323531
2323532
2324100
2324200
2324300
2327100
2328100
2329100
2329200
2329300
2329400
OperationCode
KYRONREMARKACTYON
0.8
0.8
1.6
0.8
0.8
1.6
0.3
0.3
0.6
1.1
1.1
2.0
1.1
1.1
2.0
0.2
0.4
0.4
0.6
0.4
0.4
0.6
0.2
0.2
0.3
0.3
0.5
-
-
0.5
0.5
0.8
0.8
1.6
0.8
0.8
1.6
0.3
0.3
0.6
1.1
1.1
2.0
1.1
1.1
2.0
0.2
0.4
0.4
0.6
0.4
0.4
0.6
0.2
0.2
0.3
0.3
0.5
0.2
0.4
0.5
0.5
5-LINK
0.8
0.8
1.6
0.8
0.8
1.6
0.3
0.3
0.6
1.1
1.1
2.0
1.1
1.1
2.0
0.2
0.4
0.4
0.6
0.4
0.4
0.6
0.2
0.2
0.3
0.3
0.5
-
-
0.5
0.5
IRS
2E - TIRES & WHEEL
106
WHEELS241
2E - TIRES & WHEEL
TIRES & WHEEL - 2E
107
2C2D
2E
1
2
3
4
5
6
7
WHEEL - BALANCE
A - Each additional
WHEEL (ONE) - REPLACE
A - Replace each additional
TIRE (ONE) - REPLACE
A - Replace each additional
STEM, VALVE (ONE) - REPLACE
BOLT, WHEEL - REPLACE
A - Replace each additional
CAP, WHEEL - REPLACE
A - Replace each additional
WINCH ASSY - SPARE TIRE - REPLACE
Operation DescriptionNO.
2410700
241070A
2411100
241110A
2411300
241130A
2411500
2411700
241170A
2411900
241190A
2411800
OperationCode
KYRON REMARKACTYON
0.3
0.2
0.4
0.3
0.3
0.2
0.5
0.2
0.1
0.2
0.1
0.4
0.3
0.2
0.4
0.3
0.3
0.2
0.5
0.2
0.1
0.2
0.1
0.4
MEMO
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DRIVE LINE & AXLE
SECTION 3
3A. DRIVE LINE & AXLE .................................................................. 110321. AXLE SHAFT PARTS ..................................................................................... 110323. PROPELLER SHAFT ..................................................................................... 112
3A - DRIVE LINE & AXLE
110
AXLE SHAFT PARTS321
3A - DRIVE LINE & AXLE
DRIVE LINE & AXLE - 3A
111
3A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
AXLE ASSEMBLY, FRONT DRIVE - REPLACE
AXLE ASSEMBLY, FRONT - OVERHAUL
SHAFT ASSY, FRONT AXLE - REPLACE
Right
Left
Both
BEARING, OUTER PINION - REPLACE
BEARING, INNER PINION - REPLACE
GEAR SET (PINION, RING, SIDE), FRONT AXLE - REPLACE
COVER, FRONT AXLE HOUSING - REPLACE
BRACKET, FRONT AXLE MOUNTING - REPLACE
Right
Left
Both
BEARING BALL AND/OR SEAL, SHAFT OIL - REPLACE
Right
Left
Both
SHAFT, INNER - REPLACE
Right
Left
Both
HOSE, AIR BENT - REPLACE
PINION GEAR, FRONT AXLE - REPLACE
OIL, FRONT AXLE - REPLACE
BOOT SET, OUTER - REPLACE
Right
Left
Both
OIL SEAL (PINION), FRONT AXLE - REPLACE
RING GEAR, FRONT AXLE - REPLACE
Operation DescriptionNO.
3211100
3211310
3211510
3211520
3211530
3211730
3211740
3211750
3211760
3211770
3211780
3211790
3211830
3211840
3211850
3211860
3211870
3211880
3212100
3211320
3211610
3211620
3211630
3211640
3211650
OperationCode
KYRON REMARKACTYON
2.1
5.0
0.8
0.8
1.6
2.0
5.0
5.0
2.2
0.9
0.9
1.8
0.7
0.7
1.2
0.7
0.7
1.2
0.3
5.0
0.6
1.9
1.9
3.8
0.4
5.0
2.1
5.0
0.8
0.8
1.6
2.0
5.0
5.0
2.2
0.9
0.9
1.8
0.7
0.7
1.2
0.7
0.7
1.2
0.3
5.0
0.6
1.9
1.9
3.8
0.4
5.0
3A - DRIVE LINE & AXLE
112
PROPELLER SHAFT323
1
2
3
4
5
SHAFT, PROPELLER - REPLACE
Front
Rear
JOINT, UNIV, PROPELLER FRONT - REPLACE
One
Two
JOINT, UNIV, PROPELLER REAR - REPLACE
One
Two
YOKE, JOINT, FRONT - REPLACE
One
Two
YOKE, JOINT, REAR - REPLACE
One
Two
Operation DescriptionNO.
3230110
3230120
3230310
3230320
3230330
3230340
3230510
3230520
3230530
3230540
OperationCode
KYRON REMARKACTYON
0.3
0.4
0.7
1.0
0.7
1.0
0.7
1.2
0.7
1.2
0.3
0.4
0.7
1.0
0.7
1.0
0.7
1.2
0.7
1.2
KYRON ACTYON
BRAKES
SECTION 4
4A. HYDRAURIC BRAKE ............................................................... 114425. BRAKE PIPE ................................................................................................ 114428. BRAKE PEDAL & MOUNT .......................................................................... 115
4B. MASTER CYLINDER & BOOSTER ........................................ 116431. MASTER CYLINDER & BOOSTER ............................................................ 116
4D. FRONT BRAKE ........................................................................ 117445. FRONT BRAKE ............................................................................................ 117
4E. REAR BRAKE .......................................................................... 118456. REAR BRAKE .............................................................................................. 118
4F. ANTI-LOCK BRAKE SYSTEM................................................. 120462. REAR BRAKE .............................................................................................. 120
4G. PARKING BRAKE .................................................................... 122478. PARKING BRAKE ........................................................................................ 122
4A - HYDRAURIC BRAKES
114
BRAKE PIPE425NON - ABS
ABS/ESP
4A - HYDRAURIC BRAKE
1
2
3
4
HOSE, BRAKE - REPLACE
Right Front
Lef Front
Both Front
Right Rear
Left Rear
Both Rear
PIPE, REAR BRAKE - REPLACE
Right
Left
PIPE, MASTER CYLINDER TO MODULATOR VALVE FRONT
-REPLACE
PIPE, FRONT BRAKE - REPLACE
Right
Left
Both
Operation DescriptionNO.
4250100
4250200
4250300
4250400
4250500
4250600
4250800
4251100
4251500
4253800
4253810
4253820
OperationCode
KYRON REMARKACTYON
0.5
0.5
0.9
0.4
0.4
0.7
0.5
0.5
0.5
0.7
0.7
1.2
0.5
0.5
0.9
0.4
0.4
0.7
0.5
0.5
0.5
0.7
0.7
1.2
HYDRAURIC BRAKES - 4A
115
4A4B
4D4E
4F4G
BRAKE PEDAL & MOUNT428
1
2
3
4
5
PEDAL AND/OR BUSHING, BRAKE - REPLACE
SPRING, BRAKE PDEAL RETURN - REPLACE
PAD, BRAKE PEDAL - REPLACE
SWITCH, STOP LAMP - REPLACE
BRACKET, BRAKE PEDAL - REPLACE
Operation DescriptionNO.
4280100
4280300
4280500
4280700
4281300
OperationCode
KYRON REMARKACTYON
0.5
0.5
0.2
0.2
0.5
0.5
0.5
0.2
0.2
0.5
4B - MASTER CYLINDER & BOOSTER
MASTER CYLINDER & BOOSTER431
1
2
3
4
5
6
7
CYLINDER, BRAKE MASTER - OVERHAUL
CYLINDER, BRAKE MASTER - REPLACE
VALVE, BOOSTER CHECK - REPLACE
SEAL, BOOSTER MOUNTING - REPLACE
BRAKE SYSTEM - BLEED
BOOSTER, VACUUM POWER BRAKE - REPLACE
RESERVOIR, BRAKE MASTER CYLINDER - REPLACE
HOSE, BRAKE BOOSTER VACUUM - REPLACE
Operation DescriptionNO.
4310100
4310200
4310210
4310220
4310230
4310600
4310800
4312100
OperationCode
KYRON REMARK
4B - MASTER CYLINDER & BOOSTER
ACTYON
1.4
0.6
0.2
0.3
1.2
0.8
0.4
0.2
1.4
0.6
0.2
0.3
1.2
0.8
0.4
0.2
MASTER CYLINDER & BOOSTER - 4B
117
4A4B
4D4E
4F4G
FRONT BRAKE445
4D - FRONT BRAKE
1
2
PADS, DISC BRAKE (FRONT) - REPLACE
Both
Right
Left
CALIPER ASSEMBLY, FRONT - REPLACE
Right
Left
Both
Operation DescriptionNO.
4450100
4450110
4450120
4450300
4450400
4450500
OperationCode
KYRON REMARKACTYON
0.6
0.4
0.4
0.6
0.6
1.2
0.6
0.4
0.4
0.6
0.6
1.2
4E - REAR BRAKES
118
REAR BRAKE456
4E - REAR BRAKE
KYRON / ACTYON
KYRON
REAR BRAKES - 4E
119
4A4B
4D4E
4F4G
1
2
3
4
5
6
7
PLATE, BRAKE BACKING - REPLACE
Right
Left
Both
SLIDING CALIPER, REAR - REPLACE
Right
Left
Both
DISC, REAR BRAKE - REPLACE
Right
Left
Both
PAD, REAR BRAKE - REPLACE
Right
Left
Both
HUB, REAR - REPLACE
Right
Left
Both
BACK PLATE (IRS), RR BRAKE - REPLACE
ABS IMPULSERING (REAR) - REPLACE
Operation DescriptionNO.
4563800
4563900
4564100
4564300
4564400
4564500
4565100
4565200
4565300
4566300
4566400
4566500
4566700
4566800
4566900
4566910
4566920
OperationCode
KYRON REMARKACTYON
0.8
0.8
1.4
0.6
0.6
1.2
0.5
0.5
1.0
0.6
0.6
1.2
1.3
1.3
2.3
1.9
0.8
0.8
0.8
1.4
0.6
0.6
1.2
0.5
0.8
1.0
0.6
0.6
1.2
1.3
1.3
2.3
-
0.8
4F - ANTI-LOCK BRAKE SYSTEM
120
ABS SYSTEM462
4F - ANTI-LOCK BRAKE SYSTEM
ANTI-LOCK BRAKE SYSTEM - 4F
121
4A4B
4D4E
4F4G
1
2
3
4
5
6
SENSOR, WHEEL SPEED, FRONT AND/OR REAR - REPLACE
Right Front
Left Front
Both Front
Right Rear
Left Rear
Both Rear
HYDRAULIC MODULATOR ASSEMBLY (ABS, ABD) - REPLACE
ECU (ABS) - REPLACE
ABS IMPULSERING - REPLACE
Right Front
Left Front
Both Front
Right Rear
Left Rear
Both Rear
SENSOR, ACCEL - REPLACE
ESP SENSOR CLUSTER - REPLACE
Operation DescriptionNO.
4620100
4620200
4620300
4620400
4620500
4620600
4620800
4620900
4620910
4620920
4620930
4620940
4620950
4620960
4620970
4620980
OperationCode
KYRON REMARKACTYON
0.5
0.4
0.9
0.4
0.3
0.7
0.8
0.9
1.0
1.0
1.9
1.5
1.5
2.8
0.8
0.4
0.5
0.4
0.9
0.4
0.3
0.7
0.8
0.9
1.0
1.0
1.9
1.5
1.5
2.8
0.8
0.4
4G - PARKING BRAKES
122
PARKING BRAKE478
4G - PARKING BRAKE
KYRON
KYRON / ACTYON
PARKING BRAKES - 4G
123
4A4B
4D4E
4F4G
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PARKING BRAKE - ADJUST
GRIP, PARKING BRAKE HANDLE - REPLACE
CABLE, PARKING BRAKE - REPLACE
Front
Rear Both
SPRING, TENSION - REPLACE
BODY, PARKING BRAKE - REPLACE
PEDAL, PARKING BRAKE - REPLACE
DAMPER, PARKING BRAKE - REPLACE
CABLE, RELEASE - REPLACE
CONTROL UNIT, PARKING AID - REPLACE
SENSOR, PARKING BRAKE AID - REPLACE
SHOE ASSY, PARKING BRAKE - REPLACE
Rear Both
Right
Left
EQUALIZER, PARKING BRAKE - REPLACE
HANDLE, PARKING BRAKE - REPLACE
SWITCH, PARKING BRAKE - REPLACE
Operation DescriptionNO.
4780100
4780200
4780500
4780600
4780700
4781600
4780810
4780830
4780890
4781000
4781010
4781320
4781300
4781310
4781400
4781410
4782000
OperationCode
KYRON REMARKACTYON
0.3
0.4
0.6
0.7
0.4
0.6
0.5
0.4
0.6
0.7
1.0
1.5
0.9
0.9
0.3
0.3
0.5
0.3
0.4
0.6
0.7
0.4
-
-
-
-
0.6
1.0
1.5
0.9
0.9
0.3
-
0.5
MEMO
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