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Papermaking Technology Kylie Diges CBE 555 April 23, 2012

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Page 1: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Papermaking TechnologyKylie Diges

CBE 555April 23, 2012

Page 2: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

OutlineHistory of PaperManual PapermakingIndustrial Papermaking ProcessUpcoming Technologies

Page 3: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

What is paper?

A thin material produced by pressing fibers together.

Page 4: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

History of Paper2400 B.C- papyrus

(ancient Egyptians)

105 A.D. – Modern concept of paper (China)

Page 5: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Manual PapermakingProcess used up until the 19th centuryOverall Process:

Fiber preparationSheet formingPressingDrying

Limitation: The size of the sheet was limited to the size of the frame.

Page 6: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Industrial PapermakingFirst introduced early 1800’sStill follows the same general procedure

used in manual paper making fiber preparation, sheet forming, pressing,

drying

Page 7: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Paper MachinesPulping & Stock PreparationHave 4 main sections:

Forming PressDrying Calender

Page 8: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Pulping Overview:

http://www.youtube.com/watch?v=jGH7kQ30SKo&feature=related

Page 9: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies
Page 10: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Forming SectionHeadbox

Slice

WireDandy Roll

Page 11: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Press Section

Page 12: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Drying Section

Page 13: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Yankee Dryer/Crepinghttp://www.youtube.com/watch?v=0_36tnbHc

2Q

Page 14: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Calender SectionCalender: series of

hard pressure rollers used to smooth the sheet

Slitter & Rewinder

Page 15: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Paper Machine Videohttp://www.youtube.com/watch?v=7SdJtYkAz

Tw&feature=related

Page 16: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Fiber SourcesFibers are typically made of cellulose pulp

Current: cotton, wood, wastepaper, synthetic fibers

Historically: plant pitch, bark, pressed animal skin

Alternative fiberswheat, barley, oat, rye and rice straws or

sugarcane

Page 17: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

References http://earth911.com/recycling/paper/what-is-paper-and-how-is-it-

made/ http://how-to-make-paper.com/index.php?

option=com_content&task=view&id=33&Itemid=48 http://totallyhistory.com/the-invention-of-paper/ http://inventors.about.com/od/pstartinventions/a/papermaking.htm http://www.britannica.com/EBchecked/topic/1357055/papermaking/

82432/Fibre-sources http://www.albint.com/businesses/pmc/Pages/default.aspx Iggesund Paperboard AB (2008). Paperboard the Iggesund Way. p. 15. http://www.wilsonhurst.com/technology/paper/paper.htm http://www.paper-machinery.com/dictionary/Fourdrinier_Wire.asp http://www.ecy.wa.gov/programs/air/pdfs/pulpmil3.pdf http://www.paperhall.org/info/glossary.html http://www.jefflindsay.com/tissue.shtml http://www.sca.com/Global/Publicationpapers/pdf/Brochures/

Papermaking.pdf?epslanguage=en http://informinc.org/pages/index.php?

option=com_content&view=article&id=179

Page 18: Kylie Diges CBE 555 April 23, 2012. Outline History of Paper Manual Papermaking Industrial Papermaking Process Upcoming Technologies

Questions?