krannich solar imparte cursos de formación - ponencia de luxor
TRANSCRIPT
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
WE PRODUCE.THE LUXOR WAY.
Luxor Solar GmbH | Stuttgart | Germany
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
SOLID QUALITY+
INTRODUCTION
POWER
PERFORMANCE+
PRICE=
YOUR PROFIT?
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
+ ABOUT LUXOR SOLAR
+ QUALITY CONTROL
+ LUXOR MODULES
+ SUMMARY
STRUCTURE OF FOLLOWING PRESENTATION
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
2004 The brand Luxor is established.
2007 Introduction of widerange Luxor Quality Guidelines
into the Production Processes
by managing director Volker Leh.
2011 Establishment of the QC-branch Office: Luxor Solar Technologies (Shanghai) Co., Ltd.
LUXOR IN FIGURES
ABOUT LUXOR SOLAR
7 YEA
RS EX
PERIE
NCE I
N PV B
USINE
SS
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
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90
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20
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20
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20
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11
DEVELOPMENT OF SALES in MW
ABOUT LUXOR SOLAR
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
� International production according to German standards
� Accumulated Production capacity till 2011: 206MWp
LUXOR IN FIGURESHeadquarters|Stuttgart|Germany
Production|India
Production|European Union
Production|China
ABOUT LUXOR SOLAR
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
QualityManagement
QualityManagement
QualityManagement
QualityManagement
General ManagerLuxor Solar Technologies
(Shanghai) Co., Ltd.
General ManagerLuxor Solar Technologies
(Shanghai) Co., Ltd.
Sales International
Sales International
MarketingMarketingSales Germany
Sales Germany
Purchasingand Logistics
Purchasingand Logistics
Human Resources
Human Resources
ManagementLuxor Solar GmbHManaging Director
Luxor Solar Technologies(Shanghai) Co., Ltd.
ManagementLuxor Solar GmbHManaging Director
Luxor Solar Technologies(Shanghai) Co., Ltd.
SupervisorLuxor Solar Technologies
(Shanghai) Co., Ltd.
SupervisorLuxor Solar Technologies
(Shanghai) Co., Ltd.
ABOUT LUXOR SOLAR
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
Jillian LewisJillian LewisJillian LewisJillian Lewis
Administration, Finance, QC support
Nana QiuNana QiuNana QiuNana Qiu
Supplier Management
Volker LehVolker LehVolker LehVolker Leh
Managing Director
Marco StifelMarco StifelMarco StifelMarco Stifel
General Manager
Buddy Lei
Quality Controller
Li XiaosongLi XiaosongLi XiaosongLi Xiaosong
Head of Production and Quality
PangPangPangPang FeiFeiFeiFei
Quality Controller (Supervisor)
Lin Lang
Quality Controller
Grace Zhang
Quality Controller
Xu Haiqiang
Quality Controller
TBD
Quality Controller
Peng Lijie
Quality Controller
Li Chengjuan
Quality Controller
Lin Bin
Quality Controller
Li Pang Fei
Quality Controller
Zhang Lingyu
Quality Controller
Yi Hailong
Quality Controller
Yong Fang
Quality Controller
Luxor Solar Technologies
(Shanghai) Co., Ltd.
ABOUT LUXOR SOLAR
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
QUALITY CONTROL.
PERFORMANCE CONTROL.
WHY?
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
QUALITY CONTROL
PV Panel Electricity Money Your profit
Problem with
PV PanelNo Elecricity No Money
No profit
for you
BECAUSE…
QUALITY PERFORMANCE
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
QUALITY CONTROL
POSSIBLE LOSSES OF A PV PANEL
+ DELAMINATION
+ HOT SPOTS
+ JUNCTION BOX CATCHING FIRE
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
DELAMINATION
Too short lamination times in a lamination run
Insufficient degree of cross-linking
REASONS:
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
HOT SPOTS
REASONS:
Micro-cracks in cells
Incorrect soldering
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
QUALITY CONTROL
JUNCTION BOX CATCHING FIRE
REASONS:
Corrosion on the power contacts caused by humidity
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
WE KNOW HOW WELL
A MODULE WORKS
LONG BEFORE IT GOES
TO WORKProduction of Luxor modules.
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
11 STEPS TO THE LUXOR MODULE
QUALITY CONTROL
1. 100% Cell
income
inspection
2. Cell Soldering3. Flashing every
string
4. Checking and
recording the
lamination times
5. Transporting
the laminates
6. Laminate
trimming and
framing
7. Machine-
framing
8. Attaching the
ventilated
socket
9. Measuring the
modules with
flashers
10. 100% final
check
11. Special
packing to avoid
micro cracks
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
100% cell income inspection
Electroluminescence procedure
(EL-Test)
Performance ControlQuality Control
Sorting approximatly
to the same power
Forming the same
module classes by colour
Avoiding micro-cracks
LUXOR POSITIVE TOLERANCE
UP TO 6,5 Wp
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
HOT SPOTS
REASONS:
Micro-cracks in cells
Incorrect soldering
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
Flashing every string after
layout and soldering
before lamination
Performance ControlQuality Control
Checking the soldering connections
and micro-cracks
Checking the performance
of every string
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
HOT SPOTS
REASONS:
Micro-cracks in cells
Incorrect soldering
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
Checking and recording
the lamination time
for each lamination run
Performance ControlQuality Control
Important: degree of
cross-linking
Controling the parameters
of lamination process
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
DELAMINATION
Too short Lamination times in a lamination run
Insufficient degree of cross-linking
REASONS:
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
Attaching the ventilated socket
Performance ControlQuality Control
Through ventilation
the humidity within
the socket can disperse
Minimisation of contact resistance
between the module strings
and the cable
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
QUALITY CONTROL
JUNCTION BOX CATCHING FIRE
REASONS:
Corrosion on the power contacts caused by humidity
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
Measuring the modules with flashers
from Berger or Pasan
Performance ControlQuality Control
stricktly according to
STC (standard test conditions)
Every 4 hours calibration
of the flasher
LUXOR POSITIVE TOLERANCE
UP TO 6,5 Wp
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
The influence of mechanical load to the module
and its performance can be seen when comparing
the EL picture before and after a standard
mechanical load test.
EL-Picture Check and Dynamic Load Test
QUALITY CONTROL
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
EL-Picture Check and Dynamic Load Test
before after
QUALITY CONTROL
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
HOT SPOTS
REASONS:
Micro-cracks in cells caused by mechanical load
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
100% final check
Checking all distances
between cells
according to IEC 61730
Checking cleanliness of
the module
the gaskets and washers
Checking all relevant
Components
(socket, cable etc.)
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
Avoiding micro-cracks
during transportation
Luxor special packing
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
Before every Luxor Module leaves the production,
all quality relevant criteria will be confirmed
through inspection and testing:
LUXOR MODULES - Quality Report and Statistics
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
� STC measurement (UL, TÜV Rheinland, Photon, PI Berlin)
� NOCT measurement (UL, TÜV Rheinland)
� Low light measurement (TÜV Rheinland, Photon)
� Measurement of the temperature coefficient (UL, Photon)
� Mechanical load test (static) (UL)
� Hail test (UL)
� Thermography images (Photon)
� EL images (TÜV Rheinland, Photon, PI Berlin)
� Degree of cross-linking - gel content (TÜV Rheinland, PI Berlin)
� Degree of cross-linking - rip off (TÜV Rheinland, PI Berlin)
TESTS WITH INDEPENDENT LABORATORIES
LUXOR MODULES
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
EVERYTHING
THAT A PV EXPERT NEEDS
Luxor polycrystalline and monocrystalline modules.
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
LUXOR MODULES
ECO LINE 72/180-190W
� MonocrystallineMonocrystallineMonocrystallineMonocrystalline onononon----gridgridgridgrid solar module
� High-quality 5’’ cell with an efficiency efficiency efficiency efficiency over 17%over 17%over 17%over 17%
� Positive power tolerance
from 1,5Wp 1,5Wp 1,5Wp 1,5Wp –––– 6,5Wp 6,5Wp 6,5Wp 6,5Wp on the module
� Up to 14.88% module efficiency
� Optional with the Luxor aluminium high-end junction box
� Perfect. Wherever flexibility is called for.
THE F
LEXIBL
E ALL
ROUN
DER
THE F
LEXIBL
E ALL
ROUN
DER
THE F
LEXIBL
E ALL
ROUN
DER
THE F
LEXIBL
E ALL
ROUN
DER
100% on product
90% rated power
80% rated power
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
ECO LINE 60/225-235W
� Polycrystalline onPolycrystalline onPolycrystalline onPolycrystalline on----gridgridgridgrid solar module
� High-quality 6’’ cell with an efficiency efficiency efficiency efficiency over 17%over 17%over 17%over 17%
� Up to 14.44% module efficiency
� Positive power tolerance
from 1,5Wp 1,5Wp 1,5Wp 1,5Wp –––– 6,5Wp6,5Wp6,5Wp6,5Wp
� Optional with the aluminium high-end junction box
� Ideal for large systems
THE L
ARGE
SYST
EM PL
AYER
THE L
ARGE
SYST
EM PL
AYER
THE L
ARGE
SYST
EM PL
AYER
THE L
ARGE
SYST
EM PL
AYER
LUXOR MODULES
100% on product
90% rated power
80% rated power
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
� MonoMonoMonoMono---- and Polycrystalline offand Polycrystalline offand Polycrystalline offand Polycrystalline off----gridgridgridgrid solar module
� High-quality cell
� Power tolerance from +/+/+/+/---- 3%3%3%3%
� Ideal for garden homes, mobile systems, traffic systems, parking systems, street lamps
� Everywhere with no connection to the power grid
LUXOR MODULES
SOLO LINE 36/5-120W
STAN
D
STAN
D
STAN
D
STAN
D----AL
ONE L
UXOR
MOD
ULES
ALON
E LUX
OR M
ODUL
ES
ALON
E LUX
OR M
ODUL
ES
ALON
E LUX
OR M
ODUL
ES
100% on product
90% rated power
80% rated power
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
WHAT’S NEW?
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
ECO LINE 60/240-250W
� MonocrystallineMonocrystallineMonocrystallineMonocrystalline onononon----gridgridgridgrid solar module
� High-quality 6’’ cell with an efficiency efficiency efficiency efficiency up to 18.1%up to 18.1%up to 18.1%up to 18.1%
� Positive power tolerance
from 1,5Wp 1,5Wp 1,5Wp 1,5Wp –––– 6,5Wp6,5Wp6,5Wp6,5Wp
� Optional with the aluminium high-end junction box
� The wide-area allrounder among the Luxor modules.
� Since Intersolar 2011
THE W
IDE
THE W
IDE
THE W
IDE
THE W
IDE----A
REA P
OWER
AREA
POWE
R
AREA
POWE
R
AREA
POWE
R
STRIKE
R
STRIKE
R
STRIKE
R
STRIKE
R
NEW!
NEW!
NEW!
NEW!LUXOR MODULES
100% on product
90% rated power
80% rated power
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
THREE GOOD REASONS
QUALITY
PERFORMANCE
LUXOR MODULES
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
LUXOR MODULES
POSITIVE TOLERANCE
Nominal System 10000W
PV System with
Luxor Luxor Luxor Luxor ModulesModulesModulesModules10200W10200W10200W10200W
In avarage 2% more power performance
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
LUXOR GUARANTEE
ABOUT LUXOR SOLAR
100% on product
90% rated power
80% rated power
100% on product
90% rated power
80% rated power
LUXOR ECO LINE LUXOR SOLO LINE
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
SUMMARY
+ International module production meets high high high high germangermangermangerman qualityqualityqualityqualitystandard / widerange Luxor Quality Guidelines
+ Only positive positive positive positive tolerancetolerancetolerancetolerance up to 6,5Wpup to 6,5Wpup to 6,5Wpup to 6,5Wp for faster return of investment
+ Extremly good good good good pricepricepriceprice----qualityqualityqualityquality----ratioratioratioratio
+ German German German German warrantorwarrantorwarrantorwarrantor
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
…with Luxor modules!
SUMMARY
SOLID QUALITY
+POWER PERFORMANCE
+
PRICE=
YOUR PROFIT…
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
REFERENCES
LIVE - MONITORING
LUXOR MODULES
PRPRPRPRÄÄÄÄSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELSENTATIONSTITELTHEMATHEMATHEMATHEMA
© Luxor Solar GmbHEnergy in a different light I 14.10.2011
WHAT CAN THE SUNHINE PEOPLE DO FOR YOU?Your sunshine manager:
Nino Sijeric | Business Development
T +49.711.88888 – 999 | [email protected]
Luxor Solar GmbH | Königsstraße 26 | 70173 Stuttgart
T +49.711.88888 – 999 | F +49.711.88888 - 999
[email protected] |www.luxor-solar.com