korean perspective of sdp - benchmarkingcmbg.org/papers/2018presentations/cmbg 2018_korean... ·...
TRANSCRIPT
2018. 6. 27
Korean Perspective of SDP
<KHNP(Korea Hydro & Nuclear Power) case>
Jungsup Oh ( [email protected])
Ⅰ
Ⅱ
Content
KHNP Design Change Process
Standard Design Process
Ⅲ KHNP’s CM Software
3
Ⅰ. Standard Design Process
No. Plant Reactor Type
1 Shinhanul 1 - 2 APR-1400
ShinKori 3 - 4 APR-1400
2 Shinkori 1 - 2 OPR-1000
Shinwolsung 1 - 2 OPR-1000
Hanul 3 - 6 KSNP
Hanbit 3 - 6 KSNP
3 Hanul 1 - 2 PWR (Framatome)
Hanbit 1 - 2 PWR (Westinghouse)
Kori 2 - 4 PWR (Westinghouse)
4 Wolsung 1 - 4 CANDU
➢ Total Application of CMIS to Korean NPPs
1.0 Induction of KHNP
4
Ⅰ. Standard Design Process1.1 SDP Flowchart
① Initial Scoping Phase② Conceptual/Common Design Phase③ Detailed Design Phase④ Planning Phase⑤ Installation / Testing Phase⑥ Design Closure Phase
➢ Design Change Phases
5
Ⅰ. Standard Design Process1.1 SDP Flowchart
➢ Design Change Type
① Document Only Change② Commercial Change③ Design Equivalent Change④ Temporary Modification⑤ Design Change⑥ Item Equivalency Evaluation
6
Ⅰ. Standard Design Process
Initial Scoping Phase
Modification Request
Change Type.
Document-Only Change Package
Multiple Plant
Temp. Mod.
Installation Work Order
Field Change
Installation
InstallTemp. Mod.
Doc. Only
Yes
Yes
No
No
No
No
Common Design Package
Design Equivalent Change Package
Commercial Change Package
Design Change Package
Yes
Remove Temp. Mod.
Update Documentation
Closeout
Schedule Work Order
Schedule Work Order
Common DesignPhase
PlanningPhase
Detail Design Phase
Installation/TestingPhase
Design Closure Phase
1.2 Summary of SDP Flowchart
Ⅱ. KHNP Design Change Process
7
Level 1[SSC Temp. Mod.]
Level 2[SSC Change]
Level 3[Non-SSC Change]
Need a Modification
Temp. Mod.
Temp. Mod. Process
Physical Change
Design Equivalent Change
Equivalent Evaluation
Design Change Request
Design Change
Installation / Closeout
SW Change
SW Configuration Management
Param. Change
Parameter Change Process
Quality Class
Change
Quality Class Management
Document ChangeEngineering
Document Change Process
Yes
Yes Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
2.1 KHNP’s Design Change Process
No Design Change Process
Ⅱ. KHNP Design Change Process
8
2.2 Scope of Design Change Process
KHNP SDP
SSC Temp. Mod.
Temporary Modification Temporary Modification
SSC Change
Design Equivalent Change
Equivalent Evaluation Item Equivalent Evaluation
Commercial Change
DesignChange
Design Change Request
Design ChangeDesign Change
Installation/Closeout
Non-SSC Change
SW Configuration Management
Parameter Change Process
Quality Class Management
Engineering Document Change Document Only Change
Ⅲ. SDP Software
9
• Promote/implement design sharing mechanism.
• Automate/streamline SDP Process Forms
• Flexible solution – Tailor to existing software
• Automated final records capture
• Output Key Performance Indicators to measure SDP effectiveness
• SSO (Single Sign On) for users
• Provides EC cloning capabilities
• Automatically creates reviews based upon results of the Design Attribute
Review (DAR)
• Allows Stakeholders (other departments) to provide direct input to EC Sections
• Interfaces with existing Utility software to feed source data to SDP
3.1 SDP Software Expectation
Ⅲ. SDP Software
10
• Promote/implement design sharing mechanism.
• Automate/streamline SDP Process Forms (Electric Signature and workflow)
• Flexible solution – Tailor to existing software
• Automated final records capture (Upload to Document management server)
• Output Key Performance Indicators to measure SDP effectiveness
• SSO (Single Sign On) for users
• Provides EC cloning capabilities (Provide waiting list and cloning basic info.)
• Automatically creates reviews based upon results of the Design Attribute
Review (DAR)
• Allows Stakeholders (other departments) to provide direct input to EC Sections
• Interfaces with existing Utility software to feed source data to SDP
• Integrated Solution for DBD management and FCI explorer
3.2 KHNP’s Software Expectation
Ⅱ. KHNP Design Change Process
11
3.3 Scope of Design Change Process SW
KHNP SDP
SSC Temp. Mod.
Temporary Modification Temporary Modification
SSC Change
Design Equivalent Change
Equivalent Evaluation Item Equivalent Evaluation
Commercial Change
DesignChange
Design Change Request
Design ChangeDesign Change
Installation/Closeout
Non-SSC Change
SW Configuration Management
Parameter Change Process
Quality Class Management
Engineering Document Change Document Only Change
Ⅲ. SDP Software
12
No. Plant Start Date(Design change Only)
1 Shinkori 1 - 2 2016.10
2 ShinKori 3 - 4 2018.01
Shinwolsung 1 - 2 2018.01
Hanul 3 - 6 2018.01
Hanbit 3 - 6 2018.01
3 Hanul 1 - 2 (2018.01)2018.08
Hanbit 1 - 2 (2018.01)2018.08
Wolsung 1 - 4 (2018.01)2018.08
Kori 2 - 4 (2018.01)2018.08
4 Shinhanul 1 - 2 (2018.01)2018.08
Total Application
➢ Total Application of CMIS to Korean NPPs
3.5 SILKROAD CMIS
Ⅲ. SDP Software
13
Hard Version Management
Easy to do change management
Minimization of Human Error
Various Technical Analysis
One-Stop services for Design change process
3.16 Benefits of SILKROAD CMIS
Integrated Change Management Support(Design Change, Temporary Change, Document Change, SW Configuration Management etc.)
Provides Dashboard that Indicates Various Statistics
Digitalization of Entire Change Document Format
When Registering Documents, Linking Data and Assigning Approval Line can be done by “One-Step”
Systematic Drawings Version Control and Prevention of Simultaneous Design Change on the Same Drawing
➢ Improvements
Ⅲ. SDP Software
14
3.17 Future Works
CM Performance Indicators (related to ECs)
Integrate Equivalency Evaluation Process
Thank you!