korea engineering plastics co., ltd. das neue kepital polyacetal … · 2019. 3. 4. · korea...

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www.kepital.com Korea Engineering Plastics Co., Ltd. Das neue KEPITAL ® H100 Polyacetal homopolymer 3. Technologietag Grässlin SÜD Villingen-Schwenningen, 5. Juli 2018

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Page 1: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

www.kepital.com

Korea Engineering Plastics Co., Ltd.

Das neue KEPITAL® H100

Polyacetal homopolymer

3. Technologietag Grässlin SÜD

Villingen-Schwenningen, 5. Juli 2018

Page 2: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

What KEP stand for

- 2 -

Excellent product

quality

Broad product

portfolio and

innovation

Global brand with

local presence

and support

Page 3: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

About KEP

▪ Consistent and high quality product by ISO quality management system

▪ Solid market position for 30 years

▪ Complete KEPITAL® product portfolio (>200 grades)

▪ Global supply network with local presence

- 3 -

KEP – a global leading supplier of

acetal copolymer and homopolymer (POM)

Korea35%

China25%

Europe20%

Americas10%

The rest of Asia10%

Global sales

Page 4: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

KEP – a leading POM manufacturer

- 4 -

10kt

145kt

1988 1995 2005 2016

Continuous Capacity Growth Global No. 3 POM-C Producer

Page 5: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

KEPITAL® Production sites

▪ Ulsan, South Korea

• Located at the coast close to

South Korea‘s largest harbor in

Busan

• Six production lines

• Production capacity: 145k tons

▪ Nantong, China

• Production JV called PTM

• KEP‘s share: 8k tons

- 5 -

Ulsan

Busan

Page 6: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Global Network

- 6 -

KEP Americas KEP Europe KEP KoreaKEP China

Wiesbaden,

Germany

USA:

Atlanta, GA

Cincinnati,OH

Dallas, TX

Detroit, MI

Englishtown, NJ

Shanghai,

China

Korea:

Gunpo

Pyeongtaek

Seoul

Ulsan

Page 7: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

KEPITAL® Product Range

- 7 -

Standard

Medical

Low Emission

Conductive & Anti-Static

Reinforced & Filled High Strength

Impact Modified

UV resistant

Friction & Wear

Homopolymer

Page 8: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

KEPITAL® Automotive Approvals

Page 9: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

- 9 -

KEPITAL® Sanitary Certificates

Page 10: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

High viscosity unfilled grade

Page 11: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS0 20 40 60 80 100020406080100

Page 12: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 13: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 14: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 15: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 16: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 17: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 18: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 19: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 20: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 21: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Page 22: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

HL100High viscosity friction & wear grade

Page 23: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

✓ KEPITAL HL100 is wear & friction grade made by Homo-POM.

✓ KEPITAL HL100 is a non-silicone type special polymer modified wear-friction

resistance grade for general injection molding.

✓ Designed for applications requiring reduced wear, low friction, and low noise.

Page 24: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

Classification Test method Unit HL100TL52476

(VW Spec.)

Physical

Property

Density ISO 1183 g/㎤ 1.41 ≥ 1.40

Melt Index ISO 1133 g/10 min 2.2 -

Mechanical

Properties

Tensile Strength ISO 527 MPa 65 ≥ 60

Yield Strain ISO 527 % 20 ≥ 6.5

Flexural Strength ISO 178 MPa 86 -

Flexural Modulus ISO 178 MPa 2580 -

Charpy

Impact Strength

(Notched)

ISO 179 kJ/㎡ 8.9 ≥ 4.5

Charpy

Impact Strength

(Unnotched)

ISO 179 kJ/㎡ NB -

Thermal

Property

HDT

(1.8 MPa)ISO 75 ℃ 100 -

OthersMold

shrinkage

KEP

Mothed

% (F/D) 2.1 -

% (AF/D) 1.8 -

Page 25: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS

HL100 Competitor’s

vs Resin

(70 N, 100 mm/s, 120 min)

Friction Coefficient 0.20 0.22

Specific Wear (㎣/kgf.km) 0.06 0.10

vs Polyester Plate

(70 N, 100 mm/s, 120 min)

Friction Coefficient 0.21 0.26

Specific Wear (㎣/kgf..km) 0.05 0.08

vs Metal (S45C)

(120 N, 300 mm/s, 120 min)

Friction Coefficient 0.23 0.26

Specific Wear (㎣/kgf..km) 0.05 0.09

Wear & Friction Test (Ring-on-Ring Type)

* Ring-on-Ring

Page 26: Korea Engineering Plastics Co., Ltd. Das neue KEPITAL Polyacetal … · 2019. 3. 4. · KOREA ENGINEERING PLASTICS Classification Test method Unit HL100 TL52476 (VW Spec.) Physical

KOREA ENGINEERING PLASTICS