korcarb company limited company introduction relations … · korcarb company limited company...
TRANSCRIPT
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KORCARB Co., Ltd.
Marketing
KORCARB Company Limited Company Introduction Relations_ 2015
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Contents
1. Company Profile
2. Business Profile
3. Planning Profile
4. Summary on Business Mission
<Appendix> : Details on Main Holding Equipments
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1. Company Profile
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1. Company Profile _ History
Development Completion of “Carbon Composite Material(CCM)”
Development Completion of “Carbon Fiber Insulation”
2009
Set-up of Production Line for “CCM” & “Carbon Fiber Insulation”
2011
2010
2012
2007 2007
Establishment of “KORCARB” 2008
- Venture Company Certification by KIBO) -ISO 9001 Certification -R&D Center Certification by KOREA Government
2014
KORCARB is the only one manufacturer in Korea , who is producing the CCM & CF Insulations
based on Russian & KORCARB’s self-technology.
■Company
■CEO (Kim, Chang Gon)
- CNFK (= Korcarb) (6 years until now)
: CC Composite manufacturing
- Shinwha Inter Tech (8 years)
: Optical paint/Film development manufacturing
- SKC (12 yesrs)
: Functional Paint Coating Technology
Development of High Volume Magnetic Material
for Saving
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1. Company Profile _ Factory Location
Chung-Buk, O-Chang
Gyung-Buk, Gu-Mi
Gyung-Buk, Young-Chun
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1. Company Profile _ Organization
CEO (Mr. C.K. Kim)
Domestic Sales Operations Productions Oversea Sales
Strategic Partner (CNFRU)
- Mr. C.D, Han - Career : LG Electronics (22 Years)
- Mr. J.C. Hwang - Career: Kolon (22 Years)
- Mr. C.K. Kim - Career: SKC (23 Years)
- Mr. S.S. Joo - Career: Air Force Officer
- Mr. Vladimir - Career: Aerospace Composite Materials (30 Years) - Location: Moscow, Russia
- Mr. Aleksei - Career: C-C Material (30 Years) - Location: Moscow, Russia
- Mr. S.J. Kim - Career: C-C Material (27 Years)
Support
- Mr. Daniel G. Seo - Career: Daewoo Telecom (21 Years) - Mr. Samuel S. YU - Career: Rodel Korea C. Manager (26 Years) - Ms. Alexandra Lee Hanson - Career: KOTRA (15 Years)
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1. Company Profile _ Business Field
Business Field
Sales Category
Carbon Composite Material (40%)
Carbon Fiber Insulation (40%)
Special Service Sales (20%)
Applied Industry
Solar Energy, LED, Semiconductor and Electric
Furnace Industry
Solar Energy, LED, Semiconductor and Electric
Furnace Industry Coating & Heating Treatment
Products
Hot-Zone Material High Heat Treatment / Defense Product Development
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Product Type Shape Size Monthly Capacity
Yearly Capacity
Cylindrical C-C
Composite
Dia. : max 1,000 mm
Height : max 1,000 mm
Thickness : max 10 mm
3~5 ton /month
40~60 ton /year
Cylindrical C-F
Insulation
Dia. : max 2,000 mm
Heigh : max 1,000 mm
Thickness : max 200 mm
C-C Composite Plate
Length : max 1,000 mm
Width : max 2,000 mm
Thickness : max 20 mm
C-F Insulation
Plate
Length : 1,000 mm
Width : 1,500 mm
Thickness : 200 mm
※ The customized sizes are available.
※ The production capacity depends on the customized sizes.
1. Company Profile _ Production Capacity
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1. Company Profile _ Holding Technologies
● Preform
● Liquid Infiltration (LI) ● Gas Infiltration (CVI) ● Carbonization ● Graphitization ● Purification ● Surface Treatment ● Adhesive Material for HighTemp. ● Machining ● Equipment Engineering (Design & Manufacture for Facility)
○
○ ○ ○ ○
△~○ ○
△~○ △ ○
Pre-forming of CCM & CFI
Densification of CCM Densification of CCM Carbonization of CCM & CFI Graphitization of CCM & CFI Purification of CCM & CFI Surface Treatment of CFI Adhesion Technology of ‘CFI + Foil’ Machining of CCM & CFI Self-Engineering of the Core Equipments
<Note1> ○ : Technology Holding (Perfectly), △ : Technology Holding (Partly)
<Note2> CCM = Carbon Composite Material, CFI = Carbon Fiber Insulation
Core Process Technology Technology
Level Application
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1. Company Profile _ Co-working Process for Strategic Technology
KOREA
KOMPOZIT
KORCARB
Excellent
Technology
Competitiveness
- Co-working System for Advanced Technology - New Technology in Un-experienced Field
- Equipment Self-design/making - Mass Production Process Technology - QC Management
CNF-RU - Development of New Process/Product - Various Manufacturing Experiences
RUSSIA
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1. Company Profile _ Current Marketing Status
Korea
Customer Products
SKC Solmics C-C Composite Materials, Hot-Zone Parts & Carbon-Fiber Insulation
Nexolon C-C Composite Materials, Hot-Zone Parts & Carbon-Fiber Insulation
Woongjin Energy C-C Composite Materials, Hot-Zone Parts & Carbon-Fiber Insulation
Osung LST C-C Composite Materials, Hot-Zone Parts & Carbon-Fiber Insulation
LG Electronics MOCVD Carbon Tray & Mask Parts
<PV/Ingot/Wafer/Cell Parts related to ‘Solar Cell Industry’>
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1. Company Profile _ Current Marketing Status
Korea
Customer Products
GM Korea C-C Composite Material Plate & Carbon-Fiber Insulation
Sam-Lak H.T. C-C Composite Material Plate & Carbon-Fiber Insulation
Gold Star H.T. C-C Composite Material Plate & Carbon-Fiber Insulation
Key One Engineering C-C Composite Material Plate & Carbon-Fiber Insulation
Ace Vacuum C-C Composite Material Plate & Carbon-Fiber Insulation
Jung-Min Industry C-C Composite Material Plate & Carbon-Fiber Insulation
Korea Furnace C-C Composite Material Plate & Carbon-Fiber Insulation
P&Tech C-C Composite Material Plate & Carbon-Fiber Insulation
Ssang-Yong Materials C-C Composite Material Plate & Carbon-Fiber Insulation
<Electric Furnace Makers>
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1. Company Profile _ Current Marketing Status
Korea
Customer Products
Il-Jin Display Carbon-Fiber Insulation
LG Electronics E-Beam Target Carbon-Fiber Carrier
Sam-Yang Comtech Hot-Press Mold
Sam-Yang Ceratech Carbon-Fiber Insulation
Mercury Heater & Carbon-Fiber Insulation
<Other Industries>
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1. Company Profile _ References in Other Countries
Overseas
Customer Products
RUSSCARB MATERIAL ENGINEERING, Ltd. C-C Composite Materials & Carbon-Fiber Insulation
New Carbon Fiber Co., Ltd. Carbon-Fiber Composite Materials
YOFC (China) Graphite Heater, Rigid Carbon Insulation
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2. Business Profile
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■ Structure of Carbon Fiber
•Carbon : Atomic No.6, Periodic Table Group 4 •Binding Structure > Hexagon Type (6 atoms, on the same plane) > Bonded between the arranged Hexagonal Planes > Plane beds are stacked at regular intervals.
2. Business Profile _ Technology Review _ What’s C-C Material(CCM)?
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■ Definition on Carbon Composite Material
•Definition : Material reinforced by Carbon Fiber in Carbon Matrix •Physical Properties 1 . Weight is ¾ as compared with that of Steel 2 . World’s Only Material to use at 3000℃ 3. World’s Only Material to be strengthened on Temp. Increasing 4. Most Stable Material in Non-Oxygen Atomosphere
2. Business Profile _ Technology Review _ What’s C-C Material(CCM)?
Definition of CCM
Carbon Matrix
Carbon Fiber
Carbon Matrix
Carbon Fiber
Strength vs. Temperature
Super alloy
Unidirectional C/C
Advanced C/C for Shuttle nose tip
1,500℉ 3,500℉ 5,000℉
Various carbides,oxides,
nitrides, etc.
1,500 3,000 4,500
200
600
800
1,000
400
1,200
Sp
ecif
ic S
tren
gth
, x10-
3
Current coated C/C application
Current research goal
Temperature(℉)
- Until now, Major Market Aerospace Industry - In Future, Major Market Hot Zone Industry (Aerospace + General Industry)
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■ Properties on Carbon Composite Material (CCM) _ at Room Temperature
2. Business Profile _ Technology Review _ What’s C-C Material(CCM)?
Property CCM Graphite Al Ti Zr Steel
Density (g/cc)
1.5~1.8 1.7~1.9 2.7 4.5 6.6 8.0
Melting Point (℃)
- - 640 1678 1850 1400
Tensile Strength (Mpa)
240 10 176 340 540 515
Compressive Strength
(Mpa) 150 90 300 790 - -
Thermal Expansion Coefficient
(cm/℃) 1 x 10‾6
2.8 x 10‾6
13 x 10‾6
6 x 10‾6
6 x 10‾6
10 x 10‾6
Thermal Conductivity (W/mk)
28 70 120 17 20 17
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■ Properties on Carbon Composite Material _ Strength vs. Temperature
2. Business Profile _ Technology Review _ What’s C-C Material(CCM)?
(Inconel)
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Carbon Fiber (Raw Material)
CVI (Chemical Vapor Infiltration)
Graphitization
Preform (n-D)
Rigidization
Carbonization
Machining
Purification
Impregnation Impregnation
(Coaltar Pitch, Petroleum Pitch)
RTM (Resin Transfer Molding)
Carbonization (Liquid Phase)
9
Repeat n times
(1,000 – 3,000 oC)
2. Business Profile _ Technology Review _ Manufacturing Process
■ Manufacturing Process of CCM
[CVI Mechanism]
[Density : 0.4g/cc]
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Raw Materials
Surface Treatment
Shape Machining
Heat Treatment
Dispersion M/Casting
Raw Materials
Desizing
Mixing
Molding
Dry/Curing Carbonization Graphitization
Cutting Machining
Adhesiving
Surface Treatment
Heat Treatment
■ Manufacturing Process of CF Insulation
2. Business Profile _ Technology Review _ Manufacturing Process
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■ Comparison of Surface Property by Electron Microscope
2. Business Profile _ Technology Review _ Comparison of Soft & Rigid Felt
Soft Felt Rigid Felt Method
Vertical
Horizontal ☜ Korcarb’s Product
↓Vertical
↔ Horizontal
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■ Comparison of Material Property
2. Business Profile _ Technology Review _ Comparison of Soft & Rigid Felt
Product Soft Felt Rigid Felt
Carbon Fiber Long Fiber (수~수십mm) Short Fiber (수백㎛~수mm)
Preform Type Needle Punching Method Slurry Mold Casting Method
Main Techonoogy Openning & N/Punching Tech. Dispersion & Molding Tech.
Manufacturing Cost Low Middle
Insulation Property ◎~○ ○
Density 0.10~0.12 g/cm³ 0.15~0.25g/cm³
Life Cycle Short (Ref.) Long
(More than 2 times with Soft Felt)
Maker Osaka Gas, Haoshi Mersen, Korcarb, Americarb
☜ Korcarb’s Product
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■ Comparison of Property on Cylindrical Type
2. Business Profile _ Technology Review _ Comparison of Soft & Rigid Felt
Soft Felt (Cylindrical Type) Rigid Felt (Cylindrical Type)
Raw Material Soft Felt Rigid Felt
Main Technology Winding & Stitching Tech. Machining & Assembling Tech.
Workability Bad Very Good
Surface Treatment × ○
Corrosion & Oxidation Resistant
× ○
Dust Bad Very Good
Phase Stability Bad Good
Density 0.10~0.123g/cm³ 0.15~0.25g/cm³
Life Cycle Short (Ref.) Long
(More than 2 times with Soft Felt)
Cost Low High
☜ Korcarb’s Product
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■ Details related to Solar Cell (Hot Zone) Industry _ Value Chain Analysis
Potential Market of KORCARB
The Cost of the CCM & CFI is about 25% of Ingot Manufacturing Cost.
2. Business Profile _ Application Review _ Solar Cell
Value Chain Material Component Solar Energy Electric Instrument
Install & AS
Product Poly-Silicon Ingot/Wafer Cell Module Inverter /Battery
EPC /Maintenance
Price Portion 8% 12% 19% 18% 15% Install : 18% Other : 10%
Entry Barrier
High High Middle Low Low Low
Customers Group
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2. Business Profile _ Application Review _ Solar Cell _ Poly-silicon Manufacturing
Product Picture Company Name Product Name Capacity
Poly-Si OCI Poly-silicon 25,000 ton
KCC Poly-silicon 10,000 ton
Korea Silicon Poly-silicon 10,000 ton
Woongjin Poly-silicon, LG Chem., Samsung Petrochemical, Hanhwa Petrochemical, SKC, etc
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2. Business Profile _ Application Review _ Solar Cell _ Ingot Manufacturing
Ingot/Wafer Woongjin Energy Silicon ingot (single) 1,400 ton
Rexor Silicon ingot (single) 200 ton
Glosil Silicon ingot (multi) 65 ton
Neksolon Ingot & Wafer (single & multi) 150 MW
Neosemitech Ingot & Wafer (single) 120 MW
Smartace Ingot & Wafer (single & multi) 100 MW
Naratech Ingot & Wafer (multi) 50 MW
Siltron Silicon ingot & wafer (single) 10 MW
Osung LST, Hyundai Heavy Industry, etc
Product Picture Company Name Product Name Capacity
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Upper Tube (OD 730 X ID 714 X H 267.5 mm)
Electrode Bolt (M 30 X 90 mm) Heater Screw (M 20 X 66 mm)
Radiation Shield (OD 826 X ID 812 X H 740 mm)
SP Upper Plate (OD 840 X T 12 mm)
[24" Silicon Grower]
24” Silicon Grower Hot-Zone
2. Business Profile _ Application Review _ Solar Cell _ Ingot Manufacturing (Single)
■ Carbon Composite Material (CCM) Parts
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Upper Shield (OD 1000 X ID 723 X H 180 mm)
Side Shield (OD 1040 X ID 721 X H 733 mm)
Bottom Shield (OD 1040 X T 266 mm)
[24" Silicon Grower]
24” Silicon Grower 단열재
■ Carbon Fiber Insulation (CFI ) Parts
2. Business Profile _ Application Review _ Solar Cell _ Ingot Manufacturing (Single)
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2. Business Profile _ Application Review _ Solar Cell _ Ingot Manufacturing (Multi)
■ Carbon Fiber Insulation (CFI ) Parts
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Machining
Pre-form
Phenolic Resin
Impregnation.
Pitch Methane
Impregnation ICVI/TGCVI
Carbonization carbonization
Heat Treatment at 2500℃
Heat Treatment for High Purity
Re
pe
at n
tim
es
(1,0
00
– 3
,00
0 o
C)
HCVI
Heat Treatment at 2500℃
KORCARB’s Process
Pre-form
Simplification of Manufacturing Stages - Skipping of High Purity Process - Simplification of Repeated Carbonization Process - Sharp Cut of Working Time (1 ~ 3 0.5 month)
Simplification = Cost Reduction = Market Competitiveness
- Saving of Additional Facility Investment Cost - Saving of Material/Depreciation/Electricity Cost
10 순도
50
300ppm
흑연화공정
50 ppm
치밀화 공정
프리폼 공정
Competitor’s Process
2. Business Profile _ Competition Power _ by Production Technology Differentiation
■ Carbon Composite Material (CCM)
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Surface Treatment
[Merits of the Assembled CF Insulation (Cylindrical)]
Strong Point ↓
Repairable
■ Carbon Fiber Insulation (CFI) for Mono-Silicon
2. Business Profile _ Competition Power _ by Production Technology Differentiation
Cylindrical Insulation Of 12-Segment Type
- Manufacturing Cost : Lower than that of One Body
- Insulation Property : Better than that of One Body
- Maintenance : Easier than that of One Body
- Production : Mass Production is Possible.
- Quality : Better than that of One Body
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2. Business Profile _ Competition Power _ by Self-Equipment Differentiation
KORCARB’s Products are Your Solution to Save the Manufacturing Cost because of
KORCARB’s Competitiveness for Electricity/Depreciation/Supply Cost.
Company Carbon Fiber Electricity Depreciation Man power Logistics
KORCARB U$30/kg 300kw Self-made
(U$0.2m/yr) Lower Lower
K-Japan U$30/kg 1000kw Purchasing
(U$1.2m/yr) High High
M-France U$30/kg+⍺ 1000kw Purchasing
(U$1.2m/yr) High High
A-USA U$30/kg 1000kw Purchasing
(U$1.2m/yr) High High
※ Depreciation is based on One High Purity Electric furnace for 12 m³ , 5 yrs.
[Comparison of Manufacturing Cost Factors]
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2. Business Profile _ Supply Reference _ Solar Cell _ Ingot Manufacturing
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2. Business Profile _ Supply Reference _ Other Business Area
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Ring Type Plate Type Cylindrical Type Block Type
2. Business Profile _ Current Manufacturing Product_ Shape Type
Surface Treatment
Code of product Specification Functional property
RCS-N No Treatment -
RCS-G Graphite Coating Dust Prevention, Surface Protection
RCS-F Graphite Foil Laminating Dust Prevention, Surface Protection
Gas Infiltration Protection RCS-H Front _Graphite Coating,
Back_Graphite Foil Laminating
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Model No. RCS-N RCS-G RCS-F RCS-H
Specification No Treatment Graphite Coating Graphite Foil Laminating
Front : Coating Back : Laminating
Workability × ○ △ ○
Handling × ○ ○ ○
Life Cycle △ ○ ○ ○
Insulation Property
◎ ○ △ △~○
Functional Property
- Dust Prevention,
Surface Protection Dust Prevention,
Surface Protection, Gas Infiltration Protection
2. Business Profile _ Current Manufacturing Product_ Property Comparison
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2. Business Profile _ Current Manufacturing Product_ Surface Comparison
RCS-N RCS-G Model No.
Surface State
RCS-F Model No
Surface State
RCS-H
Graphite Foil Graphite Coating
Graphite Coating
Graphite Foil
No Coating/Foil
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3. Planning Profile
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> Industry : Any Industry to require ‘Glassy Carbon Coating’ > Products to be applied : Electrodes Rod, Wafer Holders, Heat Reflectors, Guide Ring etc. > In details : Glassy carbon crucibles (or Plate) are made from an unique advanced material
combining glassy and ceramic properties with those of graphite. It is an ideal material for crucibles used at high temperatures. The high purity material is suitable for applications in chemical analysis, semiconductor technology and ultra pure materials technology.
> Picture :
3. Planning Profile _ Business Extension _ New Technology & Application
■ Glassy Carbon
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Pattern Mask (Graphite)
Top View Cross Section
Radiation
Photosensitive material
Substrate
Photosensitive material properties changed only where expose to radiation
■ Graphite Mask
3. Planning Profile _ Business Extension _ New Technology & Application
> Industry : Solar Energy (Cell Manufacturer) > Products to be applied : Pattern Mask, Stencil
> Picture :
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■ Quartz Boat & Crucible
3. Planning Profile _ Business Extension _ New Technology & Application
> Industry : Semiconductor, Solar Energy (Wafer Manufacturer) > Products to be applied : Wafer Boat & Crucible Solar or Semiconductor > In details : High quality Quartz wafer boat. Types of quartz products for semiconductor
industry and solar industry according to different requirements of clients from domestic and overseas. Moreover, we also produce various quartz precision instruments for physics and chemistry test.
> Picture :
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Processing Technology Equipment Engineering Technology
Possession of Core Technology Possession of Design & Manufacturing Technology
Effects
Competitiveness of Manufacturing Cost
Saving of Equipment Investing Cost
30% as compared with that of Competitor
10% As compared with that of Competitor
Results
Beginning of Sale in Hot Zone Field of Solar Energy Industry (at Home and Aboard)
Participation in Defense Industry
4. Summary on Business Mission
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More Smart! Most Innovation! Grow Together!
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Appendix : Details on Main Holding Equipments
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Main Holding Equipments _ Manufacturing Machines
Slurry Casting Machines
Holds IP Right for Core Technology Holds Technology for Quality and Performance Tests and Evaluations Holds Low Cost Manufacturing Technology for Large Products [Φ 1000 X T 400, W 1000 X L 2000 X T 400 mm]
Equipment Slurry Casting Machines
Year 2014
Production Capacity
100 Ton / Year
Number of Operators
3
Power Consumption
30 KW
Raw Material Carbon-Fiber
Solvent Water
Location Chung-Buk, O-Chang
Core Technology
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Dry Furnace
Equipment Dry Furnace
Year
Production Capacity
Number of Operators
Power Consumption
Raw Material
Solvent
Location
Core Technology
Main Holding Equipments _ Manufacturing Machines
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Hot Press Machine
Equipment Hot-Press Machine
Year 2014
Production Capacity
30 Ton / Year
Number of Operators
2
Power Consumption
50 KW
Pressure 600 Ton
Max Temperature
300 ℃
Location Chung-Buk, O-Chang
Capable of Manufacturing Large C-C Composite Plate Holds IP Right for Core Technology Holds Capability to Design Physical Strength of the Materials Max Size for Production [W 1000 X L 2000 X T 40 mm]
Core Technology
Main Holding Equipments _ Manufacturing Machines
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CVI Furnace
Holds IP Right for Core technology Achieved Single Process Manufacturing Technology for High Density Products [Density: 1.75 g/cc] Holds Low Cost Manufacturing Technology for Large Products [Φ 1000 X L 2000 X T 20, 1000 W X L 2000 X T 50 mm]
Equipment CVI Furnace
Year 2010
Size Φ 1000 X L 2000 mm
Max Voltage 25 V
Max Current 40,000 A
Gas CH4, C3H8
Max Process Size
Φ 1000 X L 2000 X T 10 mm
Location Gyung-Buk, Young-Chun
Core Technology
Main Holding Equipments _ Manufacturing Machines
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Low Power Consumption Large Inner Capacity [W 1200 X H 1200 X L 2500 mm] Degasing
Equipment Vacuum Carbonization Furnace
Year 2010
Inner Capacity 4 M3
Atmosphere Vacuum & Nitrogen Gas
Power Consumption
100 KW
Operation Temperature 1000 – 1400 ℃
Pump Watering Vacuum Pump
Location Chung-Buk, O-Chang
Features
Vacuum Carbonization Furnace
Main Holding Equipments _ Manufacturing Machines
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Graphitization Furnace
Advantages & Features
Equipment Graphitization Furnace
Year 2011
Inner Capacity 12 M3
Atmosphere Vacuum & Nitrogen Gas
Power Consumption
300 KW
Operation Temperature 1800 – 2300 ℃
Pump Oil & Dry Pump
Location Chung-Buk, O-Chang
World Largest Capacity Low Power Consumption Inner Capacity [W 2000 X H 2000 X L 3000 mm]
Main Holding Equipments _ Manufacturing Machines
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Holds Technology for Mono Dispersion Holds IP Rights for Core Technology Holds Application Technology for Nano Technology Holds Low Cost Manufacturing Technology for Mass Productions
Equipment Nano Milling Machines
Year 2013
Production Capacity
50 Ton / Year
Number of Operators
3
Power Consumption
20 KW
Raw Material CNT
Solvent Water, Organic Solvent
Location Gyung-Buk, Gu-Mi
Core Technology
Nano Milling Machines
Main Holding Equipments _ Manufacturing Machines
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Heat Loss Relative Evaluation Equipment
High Temperature Thermal Conductivity & Resistance Measuring Equipment
Particle Size Analyzer
Optical Microscope High Temperature Thermal Analyzer
Electron Microscope
Main Holding Equipments _ Analysis Machines