kollmorgen akm motor presentation 2006

April 4-5, 2006

Brad Roberts

AHTD Symposium – AKM Servomotors

ELECTROMATEToll Free Phone (877) SERVO98

Toll Free Fax (877) SERV099www.electromate.com

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Product Features / Differentiators

Captured front bearingeliminates axial movement

Redundant magnet retention

Die cast aluminum housing and cover construction

O-ring capturesouter bearing race

Rugged powder coating

High performance and low cogging

Neodymium-Iron-Boron magnets

Potted stators

• Best in Class Torque Density

• More than 6 unique feedback typesoffered as standard product

• Mounts to match any competitorsmotor mounts

• Best in Class Cogging Torqueperformance

• Industry Leading Torque / $

Product Features



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Part Number Guide

AKM 4 2 E - A N C N R - 00

Prefix Frame StackWinding

See Table -Mount

see tableShaft

see tableConnectors/Plugs

see table Brake Feedback -Custom/

Seal

Advanced 1 1 Alpha - A, B, C=Std C=Closed KeyC=(2) IP65

N=none R=res - 00=std no sealKollmorgen 2 2 See Table K…=Opt

D=(1) IP65

2=24v 1=1024 01=std w/sealMotor 3 3 S=Spl

M=(2) IP20

S=Spl 2=2048 02… Special4 4

P=(1) IP20

C=SFD

5 5

N= none

6

S=Spl

7

Field definitions

B=(2) IP65 (2)

DA=ST AbsDB=MT Abs

K=Open KeyN=SmoothS=Special ED=500

EE=1000EF=2000EG=2500EH=5000EM=4096

7 frames 25 stacks 77 7 frames 25 stacks 77 ‘‘standardstandard’’ windingswindingsWe have added 8 additional feedback optionsWe have added 8 additional feedback options

with lower cost Absolute coming in 2006with lower cost Absolute coming in 2006

“The AKM Motor Family has the Widest Range of Options

in the Industry”

New New



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Power Range

Tcs Density (flange vol) v Tcs

0

1

2

3

4

5

6

7

0.1 1 10 100Tcs (Nm)

Torq

ue D

ensi

ty (N

m/d

m3)

Danaher, AKM Competitor

Continuous Torque

AKM 1 1.6 – 3.6 in lbs(.18 -- .4 Nm)

AKM 2 4.2 – 12.6 in lbs(.48 – 1.4 Nm)

AKM 3 10.2 – 25.5 in lbs(1.15 – 2.9 Nm)

AKM 4 17.3 -- 53.1 in lbs(1.95 – 6.0 Nm)

AKM 5 41.6 -- 125.0 in lbs(4.70 – 14.4 Nm)

AKM 6 105.0 – 215.0 in lbs(11.90 – 25.0 Nm)

AKM 7 263.0 – 465.0 in lbs(29.70 -- 53.0 Nm)



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Product Uniqueness / Custom Capabilities

• Custom Mounts and Shafts

• Custom Feedback Capability

• Custom Connector Capability

• Custom Winding Capability

Customization Capabilities(OEM opportunities)

Vast capabilities available to go after volume OEM accounts• > $500k opportunities• Focus on opportunities with pull through business (drives, gearboxes, etc)



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Product Uniqueness / Support Infrastructure

• Single Piece Flow ManufacturingStd Motors in QA (5 Days LT ARO) USStd Motors in QA (10 Days ARO LT) EU

• Quality test (automated) every motor off the manufacturing line

• Global manufacturing footprintRockford, Ill ; Brno, Czech Rep;China (2007)

• Production capacity at < 50%; can handle large orders in short lead-times

Manufacturing Advantage

Inventory Support• > $1.5M of unfinished goods

inventory to support 5 day leadtimes ELECTROMATE

Toll Free Phone (877) SERVO98Toll Free Fax (877) SERV099

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System Selling with AKM

Current AKM Systems

• AKM Gearmotors

• G&L Systems with AKM Servomotors

• IDC slides with AKM Servomotors

+ +



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Technical differentiator Customer Result

>6 x lower cogging and ripple compared to other motor designs

>3 x better surface quality

2 x lower inertia 2 x better dynamic capabilities

40% less volume per torque Installation and mechanical design gets less complicated

20% cooler at same duty cycle Higher accuracy on products due to less thermal influence

Lower cost Higher profit

Application:

Machine Tool Segment Turning and Milling Centers 24 – 72 motors per machine

AKM Torque Density, Superior Low Coggingand Cool Operation Temperature Won

Customer Applications: Machine Tool Design Win (EU)



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Application:

Material Preparation Sawmill 25 motors per machine

AKM Torque Density Won

Material Handling Design Win (NA)

Application Need:• Servo motor family with high power-density on high volume sawmill machines

Custom Features Requested• Custom shaft to match existing machine motor mounts



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AKM Cus

tom D

esign

and T

orque

Den

sity W

on

Wafer Handling Win (NA)

Application:

Wafer Handling Robot 3 motors per machine

Application Need:• Torque dense motor to fit in a space constrained spot with absolute feedback in work zone (AKM5 & AKM7)

Custom Features Requested• Servo motor with custom winding, custom mount and absolute sine encoder (multi-turn)



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Ongoing Projects Update

Current Projects

• AKM 2 with Motor Mounted Connectors Mar ’06 (Launch Apr 7th)Bring opportunities as we can Ship in late Feb

• SFD in AKM 5-7 (For Expanded S200) Mar ’06 (Launch Apr 7th )• IP67 Design Specification (Testing) Q2 ’06 (Prep launch)• Implementing BISS Feedback on Standard AKM Q2 ’06 (Fdbk Prod)

Low cost sine encoder option• Low Profile Cable Exits (redesign feature) Q3 ’06 (July)• AKM Gearmotors (Micron Mounted Boxes) Q2 ’06 (Launch June)

• EKM Motor Launch (Rugged AKM, Caustic Env) Q4 ’06 (Expanded Scope)

• AKM 8 Motor Line Expansion Scheduling (VOC TG1)

• China Expansion 2007



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Questions

Flexibility!

Delivery! Performance!

Quality!



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kollmorgen akm motor presentation 2006

Technology

servo98 toll free fax

servo98toll free fax

machine akm torque density

industry akm

akm servomotorssold

custom shaft

existing machine motor

ak torque dense motor