Telephone: (201) 267-8670www.modularprocess.com

KOCH MODULAR PROCESS SYSTEMS

COMPANY INTRODUCTION

45 E isenhow er Dr ive , Su i te 350 , Paramus , NJ 07652 | Te l : ( 201 ) 267 - 8 6 7 0 | F ax : (201 ) 368 - 8 9 8 9 | w w w.modu la rp roce ss .com

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OVERVIEW

Koch Modular Process Systems (KMPS) is a joint venture with Koch-Glitsch LP, one of the world's most prominent suppliers of mass transfer equipment. Koch-Glitsch's parent company is Koch Industries, one of the largest privately held corporations in the United States.

For over 20 years KMPS has successfully designed and constructed mass transfer systems for the worldwide Chemical Processing Industry. Our customer’s rely upon KMPS for our quality products and technical expertise.

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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What We DoSpecialists in Process Design and Construction of Modular Mass Transfer Systems for Solvent Recovery, Wastewater Stripping, Product Purification, Organic Chemical Separations, Acid Gas Treating and Environmental Applications.  KMPS also provides engineered components and engineering services, including equilibrium data development, process development and pilot plant testing.

Objective:

Provide economic solutions to separation problems.

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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How We Do It Customer Inquiry Data

Startup Assistance & Training

ConstructionModular Mass Transfer Systems

Detailed Engineering

Process DesignOptimize Capital and Energy Usage

Pilot Plant TestingEquilibrium Data Development

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Who We AreChemical Engineers Other Engineers

Process Mechanical

Project Civil / Structural

Control & Automation Electrical

Business Development Instrumentation

Design Drafting Other Technical

Piping Design Pilot Plant Operations

Vessel Analytical Chemist

Structural Quality Control

Process / P&ID

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Areas of Expertise

Process Simulation Liquid‐Liquid Extraction

Continuous Distillation Gas Absorption

Steam Stripping Reaction Kinetics

Batch Distillation Reactive Distillation

High Vacuum Distillation Process Chemistry

Azeotropic Distillation Thermal Design of Shell/Tube Exchangers

Extractive Distillation

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Process ApplicationsWe service the Chemical, Photovoltaic & Polysilicon, Alternative Energy, Pharmaceutical, Petrochemical, Biotech, Food and Flavor & Fragrance with typical applications such as:

Purification of Silicon & Silanes Separations for Biomass 

Fermentor Products &Cellulosic Ethanol Production

High Vacuum Separations of Citrus Oilsand Flavor & Fragrance Products

Solvent Recovery Systems Aqueous Waste VOC Removal

Pharmaceutical Intermediates Multicomponent Separations Solvent Drying Pilot Plants/Semi‐Works Purification of Organic/Inorganic Products Organic/Inorganic Chemical Manufacture Acid Gas (e.g., CO2 & H2S) Removal from 

Syngas, Natural Gas, Flue Gas or LPG

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Products Modular Mass Transfer Systems Liquid‐Liquid Extractors

KARR® Column, SCHEIBEL® Column Engineered Equipment Process Control Systems – DeltaV, PLC & DCS Engineering Services:Process Development & Process Simulations VLE Data Generation/Regression

Process Feasibility Studies Heat Exchanger Thermal Design

Engineering Packages Troubleshooting Existing Equipment

Pilot Plant Testing Startup Assistance and Operator Training

KARR® and SCHEIBEL® are registered trademarks of Koch‐Glitsch, LP.

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Worldwide Experience The Americas – United States, Canada, Mexico, Puerto Rico, 

Trinidad

Pacific Rim – China, Korea, Singapore, Australia, Malaysia , Taiwan

Western Europe – UK, Italy, Luxembourg, Spain, The Netherlands, Germany, Scotland, Denmark

Africa – South Africa, Equatorial Guinea

Middle East – Saudi Arabia, Israel, Kuwait, Turkey

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Advantages of Modular Construction1. Schedule Compression

2. Lower Cost/Lump Sum Bid

3. Construction Proceeds While Waiting for Permits

4. Minimal Plant Site Interruption

5. Single Source Responsibility

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Schedule Compression Efficiencies realized from construction inside a shop, under 

controlled conditions

Series of fabrication steps occur in sequential order

Learning curve already mastered from having built many previous modular systems

Typical delivery is 6‐7 months from date of order

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Lower Cost/Lump Sum Bid Efficiencies realized from construction inside a shop under closely 

project‐managed conditions

Waste is minimized due to accurate pre‐planning/3‐D modeling

Model review with customer eliminates changes in assembly phase

Typically, cost of building an operating unit in modular fashion is    70‐80% of cost to field assemble the same scope

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Construction Proceeds While Waiting for Permits Often permits of various types (environmental, construction, 

operating, etc.) are required BEFORE construction can begin at the customer’s site

Permits typically take 3‐6 months to obtain

If modular unit is ordered at the same time permits are applied for then modular unit can be delivered by the time permits arrive, thus saving several months off the entire project schedule

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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

Minimal Plant Site Interruption Only interruption to plant site 

occurs when module is brought in on a truck for field erection

Minimal safety hazards are created, as compared with a lengthy field assembly project where the risks are considerably greater over the entire length of the field assembly process

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Single Source Responsibility Placement of single purchase order instead of many

Expediting of suborders performed by KMPS instead of end user

Project management performed by KMPS instead of end user

KMPS has all engineering disciplines on staff, preserving end user resources and precluding necessity of end user to subcontract some disciplines that may not be on end user staff

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Proven Separations ExperienceAcetaldehyde Aniline Carbon TetraCl Esters

Acetic Anhydride Benzene Chloroform Ethanol

Acetic Acid Benzophenone Cyclohexane Ethyl Acetate

Acetone BHT Cresols Ethylbenzene

Acetonitrile Br Hydrocarbons Cumene Ethyl Dichloride

Acrylonitrile Butadiene DCPD Formaldehyde

Amines Butanol Dioxane Formic Acid

Ammonia Butyl Acetate DMAC Furfural

Amyl Acetate Caffeine DMF

Amyl Alcohol Carbon Dioxide DMSO

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Proven Separations ExperienceGeraniol Isopropyl Ether Napthalenes Pyridines

Glycols Isopropyl Acetate n‐methyl Pyrrolidone Refrigerants

H2S Isopropyl Alcohol Nitroethane Styrene

Hexane Limonene Nitromethane THF

HMDO Linalool Nitrophenol Thionyl Chloride

Heptane MEK Perfumes Toluene

Indene Methanol Phenol Trichloroethane

Ionones Methyl Acetate Phenylenediamine Trichloroethylene

IPA Methylene Chloride Piperidine Water

Isophorone MIBK Propanol Xylene & Xylenols

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Telephone: (201) 267-8670www.modularprocess.com

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Major Customer List3M Corp. BOC Gases Croda ExxonMobil Corporation

Advanced Aromatics Borden Chemical Co. Cytec Corp. Firmenich Corporation

Ag Processing (AGP) BP Amoco Dakota Gasification Co Flint Hills Resources

Air Products & Chemicals BP Oil Diamond Shamrock Florida Chemical

American Home Products Cabot Corporation Dow Chemical Fluor Enterprises

Amfine Corp Carbonyl Corporation DuPont Gencorp

Archer Daniels Midland Cargill Eastman Chemical General Electric Energy

Arizona Chemical Chemtura Eli Lilly and Company Givaudan Flavors

BASF Corporation Chicago Bridge & Iron Evonik Glaxo Smith Kline

Bayer Corporation Coca Cola Corporation Emerald Performance Materials

Goodyear Chemicals

KMPS has over 200 modular systems installed and operating. Here are a few of the customers we serve.

M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

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Major Customer ListHoneywell Corporation Lyondell Basell Corp. Pfizer, Inc. Stepan Chemical

Huntsman Chemical Mallinckrodt Plastics Engineering Co. Takasago International

IFF Milliken Corporation Procter & Gamble Tate & Lyle

INVISTA Merck & Co. Roche Vitamins Inc. Tyco Corporation

Kawasaki Heavy Industries Nalco Sasol Vertellus Specialties

Koppers Company National Refrigerants Saudi Aramco The Washington Group

Kyowa Foods Nisseki Chemicals of Texas Shaw Stone & Webster Wellman, Inc.

Lederle Laboratories Noramco, Inc./J&J Siliken SL

Linde, AG Oleon N.V. Solutia

Lonza PCS Nitrogen Staflex Corporation

KMPS has over 200 modular systems installed and operating. Here are a few of the customers we serve.

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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

Chemical IndustryExtensive experience providing azeotropic distillation systems designed to recover high purity chemicals

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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

Photovoltaic & PolysiliconState‐of‐the‐art complete plant technology for the production of Silane and Granular Polysilicon

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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

PharmaceuticalConsistently delivering cost effective and on‐time solvent recovery and wastewater stripping systems to the world’s leading pharmaceutical companies

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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

Biofuel & BiochemicalOur liquid‐liquid extraction and distillation technologies are critical resources for the product recovery and purification needs of this important and developing sector of the industry

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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

PetrochemicalRecovery and purification of valuable hydrocarbons compounds

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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

Food, Flavor & FragranceOur proven expertise includes Citrus Oil folding and fractionation, Mint Oil purification and other deep vacuum and thermo‐sensitive distillation applications

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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G

Telephone: (201) 267-8670www.modularprocess.com

Liquid-Liquid Extraction

KARR® reciprocating plate glass lined column designed to extract an acid from a benzene compound using water as the solvent

KARR® and SCHEIBEL® are registered trademarks of Koch‐Glitsch, LP.