kit 262 series installation instructions for 4x4 wood posts

2
262 Series Level 7.1.18 www.ultra-tec.com 800.851.2961 | 775.885.1443 Kit 262 Series Installation Instructions for Wood Posts (minimum 4x4) 262 Series Pull-Lock ® Fitting with cap 1/8” and 3/16” 1x19 stainless steel cable Pre-attached swaging stud Invisiware ® Receiver Stainless Steel washers B Install Tensioning Terminal 1. Slip the 7/16SAE stainless steel flat washer over the body of the Receiver and insert the Receiver into the post. C. Feed Cable through Intermediate Posts 1. Feed the bare end of the cable through all your intermediate posts and through the end post where you will be installing the Pull-Lock ® fitting. 7/32” dia. 1¾” minimum 7/32” dia. 7/32” dia. 29/64” dia. 5/32” dia. 29/64” dia. 1¾” minimum 29/64” dia. 1/4” dia. 5/32” dia. 7/32” dia. 5/32” dia. 5/32” dia. 29/64” dia. 1½” minimum 1/4” dia. 1½” minimum 29/64” dia. 29/64” dia. For Intermediate Post passing cable only For Intermediate Post passing cable through CS Tube side For End Post using Pull-Lock ® fitting For End Post using a R-6-62 Receiver and stud outside of post outside of post Hole size for 1/8" dia. cable installation Hole size for 3/16" dia. cable installation A: Drill Posts D. Feed/Crimp Cable through Corner Posts Instructions for going through wood post corners are available at our website at http://thecableconnection.com/pdfu/corner-instructions.pdf Or scan the QR Code at right with your smart phone, or call us at 800-851-2961 and ask for Cable Railing Technical Support and we’ll email it to you. 2. Start the swaging stud attached to the cable into the Receiver and turn 3 complete turns. This will thread about 1/2 of the stud into the Receiver. This kit may also be used for stairs or runs that exit the end posts on an angle. Installation instructions for that application are on our website: http://thecableconnection.com/pdfu/262SinstructionsV4.pdf or scan the QR code at right with your smart phone. S/S Flat Washer Pre-attached Swaging Stud Feed bare end of cable through all other posts. INTERMEDIATE POST CABLE BRACE CABLE BRACE

Upload: others

Post on 27-Mar-2022

2 views

Category:

Documents


0 download

TRANSCRIPT

262 Series Level 7.1.18

www.ultra-tec.com800.851.2961 | 775.885.1443

Kit 262 Series Installation Instructionsfor Wood Posts (minimum 4x4)

262 Series

Pull-Lock® Fitting

with cap

1/8” and 3/16” 1x19 stainless

steel cable

Pre-attached swaging stud

Invisiware®

Receiver

Stainless Steel washers

B Install Tensioning Terminal1. Slipthe7/16SAEstainlesssteelflatwasheroverthebodyoftheReceiver

andinserttheReceiverintothepost.

C. Feed Cable through Intermediate Posts1. Feedthebare

endofthecablethroughallyourintermediatepostsandthroughtheendpostwhereyouwillbeinstallingthe Pull-Lock®fitting.

7/32”dia.

1¾” minimum

7/32”dia.

7/32”dia.

29/64”dia.

5/32”dia.

29/64”dia.

1¾” minimum

29/64”dia.

1/4”dia.

5/32”dia.

7/32”dia.

5/32”dia.

5/32”dia.

29/64”dia.

1½” minimum 1/4”dia.

1½” minimum

29/64”dia.

29/64”dia.

For Intermediate Post

passing cable only

For Intermediate Post

passing cablethrough CS Tube side

For End Postusing

Pull-Lock®

fitting

For End Postusing a

R-6-62 Receiverand stud

outside of post outside of post

Hole size for 1/8" dia. cable installation Hole size for 3/16" dia. cable installationA: Drill Posts

D. Feed/Crimp Cable through Corner Posts Instructionsforgoingthroughwoodpostcornersareavailableatourwebsiteat

http://thecableconnection.com/pdfu/corner-instructions.pdf OrscantheQRCodeatrightwithyoursmartphone,orcallusat800-851-2961 andaskforCableRailingTechnicalSupportandwe’llemailittoyou.

2. StarttheswagingstudattachedtothecableintotheReceiver andturn3completeturns.Thiswillthreadabout1/2 ofthestudinto theReceiver.

Thiskitmayalsobeusedforstairsorrunsthatexittheendpostsonanangle.Installationinstructions forthatapplicationareonourwebsite:http://thecableconnection.com/pdfu/262SinstructionsV4.pdf

orscantheQRcodeatrightwithyoursmartphone.

S/SFlat Washer Pre-attached Swaging Stud

Feed bare end of cable through all other posts.

INTERMEDIATE POSTCABLE BRACE CABLE BRACE

262 Series Level 7.1.18

www.ultra-tec.com800.851.2961 | 775.885.1443

F. Tension Cables1. Gototheotherendandtensionthecablebyholding

thecablesecurelytopreventitfromturningwhileyouturntheReceiverwithahexwrench.Becarefultoprotectthecablefromdamagewhiletensioning.

Cut-off Tool UsedtocutcableflushwiththeendofthePull-Lock®fittings,andtocutexcessthreadsoffstud-typeReceivers.Includesmandrel andtwocut-offwheels.OrderCUT-OFF KIT

E. Install Swageless Terminal1. Slipthe7/16SAEstainlesssteelflatwasheroverthe

bodyofthePull-Lock®fitting.

2. RotatethePull-Lock®fittingclockwiseasyoupushitontothecable.Ifthecablebeginsto“unravel,”youarerotatingthefittinginthewrongdirection.

2. Tensionallcablesinsequence,beginningwiththecentercables,movingupanddowntowardthetopandbottom.Asyoutensioneachcable,giveitasharppulldownwardmid-spantohelpsetthewedges,thenre-tensionasnecessaryinthesamesequence.Beawarethatthecablemaymoveasmuchas3/16”towardthetensioningterminalasthewedgesseat.

3. PushthePull-Lock®fittingalongthecableand firmlyintotheholeinyourpost.WhileholdingthePull-Lock®fittingagainsttheendpost,pullthebareendofthecabletoremoveasmuchslackinthecableaspossible.

Note: If you have trouble inserting the cable into the fitting, it may be because the locking wedges have become stuck. This is not a defect! Here’s what you can do to “free the wedges” — For Pull-Lock® or Push-Lock® fittings for 1/8” cable, using either a PL-KEY or 1/4” diameter bolt, insert the PL-KEY or bolt into the hole and press until the wedges move freely. Perform the same operation for a 3/16” Pull-Lock® or Push-Lock®, except use a 16d nail or another tool with 1/8” or smaller diameter. Anything larger than what is recommended can actually get stuck inside the fitting – NOT what you want!

G. Trim Excess Cable1. Returntotheswagelessterminal.Cutthecable

flushwiththeholeinthebackofthefittingusingacut-offwheel.

2. PressthecapontothelipofthePull-Lock®fitting.

3/16” hex

TheswagingstudwillbepulledintotheReceiverbyrotatingtheReceiverclockwise.

Washer

Push the cable through the fitting

Rotate the fitting clockwise

Press to hold fitting against post

Pull cable tight

Cut off

Press cap onto lip