kirloskar ebara pumps limited - daya esadayaesa.com/new/kirloskar ebara api pumps/kepl...

13
KIRLOSKAR EBARA PUMPS LIMITED International

Upload: phambao

Post on 04-Feb-2018

234 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

KIRLOSKAR EBARA PUMPS LIMITED

International

Page 2: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

Multus Plus Plurimum means much, a lot in Latin.

Our ethos are based very much on the same philosophy.

We are aiming to provide much more than customer

expectations and striving to excel our own benchmarks.

The plus sign is a visual connotation and a reminder to

promise Multus Plus Plurimum in our day to day lives and

work culture.

KEPL

Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as

a Joint Venture promoted by Kirloskar Brothers Limited (KBL) from

India and Ebara Corporation from Japan with a mission to manufacture

and supply trustworthy finest quality rotating equipments for critical

applications in petroleum, petrochemical, gas industry and power

generation.

We aim at betterment of customer relations, industries we cater to, the

ecology and a safer future for the generations to come. The KEy is our

peoPLe who are the driving force behind every uncommon success

story. With our approach and commitment we strive to exceed the

expectations of our clients and provide the best solutions by utilising

the most innovative processes and futuristic technology.

Page 3: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

KEPL is a leading Indian company in the rotary equipment market. Our successful collaboration boosts the

technical expertise, basic hydraulics and engineering technology from Ebara and the KBL’s finest engineering

brains and highly exemplary manufacturing setup, where our Process Pumps, Boiler Feed Pumps and Steam

Turbines are designed and manufactured. This venture enables us to meet the global demand for precisely

engineered, nonpareil, safe and innovative pumping solutions.

boiler feedwater pumps

steamturbine

generatorsprocess pumps

introduction

the highest form of precision is what we believe for every application and every product...everytime

We at KEPL are set apart by outstanding engineering and manufacturing highly engineered pumps and allied

products which are customised for critical individual applications.

Page 4: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

we o�er solutions to critical applications where any overlook can be hazardous

KEPL provides solutions to hazardous applications across industries including hydrocarbon processing. The

process pumps manufactured are required by hydrocarbon industries for a variety of applications covering

critical areas involving handling of inflamable, toxic, lethal liquids at temperature ranging from cryogenic to very

high temperatures. These pumps have major market in refineries, petrochemical industries, fertilizer industries

as well as nuclear power plants. The multistage pumps have applications in power, desalination, water

treatment, mining and steel plants.

Hence, zero error underlined with stringent safety measures is a top priority at KEPL. Performance indicators

pertaining to failure frequency and severity are documented and evaluated against all supplies. We have a

successful track record of setting new standards in product reliability and life cycle costs (LCC).

chemical, fertilizer &

allied industries

LPG /light hydrocarbon

handling

petroleum re�neries for

handlinghydrocarbons

petrochemicalindustries

watertreatment

plants

descalingapplication

in steelindustry

boiler feed in power and

process plantsmining

criticaland

hazardousapplications

Page 5: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

worldclassengineering andmanufacturing kardex

vertical storage system

accuratemachining

paint booth

full �edged shop �oor with CNC

machines

our worldclass manufacturing setup facilitatesexcellent product quality and performance reliability

Our world class manufacturing unit is at Kirloskarvadi, nearly 350 km south of Mumbai (India). We are an ISO

9001 company accredited by Lloyds (LRQS). In addition to our rich experience, our well-equipped

manufacturing setup has high end infrastructure and capacity to manufacture nearly 1200 pumps per annum.

Alongwith the latest CNC machining centres, this plant houses a large Pattern Store with huge storage capacity

and easy auto retrieval material storage system. To ensure stringent quality, we have in-house NDT facility that

covers Ultrasonic Test, Magnetic Particle Test and Dye Penetrant Test.

Page 6: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

KESS OH2

KBSD BB2

KBTS, KBTD BB2

KB3S, KB3D BB3

KBSH, KBDH BB4

KBDS, KBDD BB5

KVSL, KVSH VS1, VS6

KBSL, KBSM Non API

*

* With Deviations from API Standard

Pump Model APIClassification

WaterInjection

Pipeline Booster Others Others OthersOtherRemovals

Desalination WaterTreatment

Descalingin SteelIndustry

Hot WaterCirculation

CondensateTransfer

Fuel OilMining BoilerFeed

Charge Bottom Propane/Butane/

LPGHandling

Diesel Oil/Gasoline/Naptha/

Lube Oils etc.

SodiumCarbonate/

Caustic/Sour Water

MEA/DEA / TEA

(Stock & LeanSolution)

PowerRecovery

PowerRecovery

Carbamates/Lean &

SemileanSolutions

NH3Feed

ProcessTransfer

Upstream Midstream & Downstream High Pressure Water Power PlantFertilizer

Process Pumps forRe�neries, Petrochemical Industries, Fertilizer Plants and other Chemical and Hydrocarbon Processing Industries

Boiler Feed Water Pumps forPower Generation Projects and Process

Industries

KESSpumps

KBSDpumps

KBTS, KBTDpumps

KB3S, KB3Dpumps

pumpo�erings

Application Matrix

KBSH, KBDHpumps

KBDS, KBDDpumps

KVSL, KVSHpumps

KBSL, KBSMpumps

KESS OH2

KBSD BB2

KBTS, KBTD BB2

KB3S, KB3D BB3

KBSH, KBDH BB4

KBDS, KBDD BB5

KVSL, KVSH VS1, VS6

KBSL, KBSM Non API

*

* With Deviations from API Standard

Pump Model APIClassification

WaterInjection

Pipeline Booster Others Others OthersOtherRemovals

Desalination WaterTreatment

Descalingin SteelIndustry

Hot WaterCirculation

CondensateTransfer

Fuel OilMining BoilerFeed

Charge Bottom Propane/Butane/

LPGHandling

Diesel Oil/Gasoline/Naptha/

Lube Oils etc.

SodiumCarbonate/

Caustic/Sour Water

MEA/DEA / TEA

(Stock & LeanSolution)

PowerRecovery

PowerRecovery

Carbamates/Lean &

SemileanSolutions

NH3Feed

ProcessTransfer

Upstream Midstream & Downstream High Pressure Water Power PlantFertilizer

Page 7: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

API Code

Overhung OH2

Features

Design and manufacture as per API 610

Centerline supported heavy duty design to ensure high reliability under stringent operating conditions

Back pull out pump design permits removal of the complete rotating element without disturbing suction / discharge piping and driver

Pump family designed to have max. parts interchangeability

Optional features include steam jacketed casing and Inducer to improvise NPSH R

Variety of materials of constructions and seal flushing plans are available to cater to a wide range of applications

Fluid handling in oil refineries and petrochemical industry

High temperature and high pressure critical applications in chemical and allied industries

Applications

Rating

Capacity @ BEP m3/hr

Head (m)

Temperature Range ºC

Discharge Pressure

Suction Pressure kg/cm2 (g)

Nozzle Orientation (Suc./Dis.)

Standard Motor Synchoronous Speeds (rpm)

Max. Operating Speed (rpm)

Direction of Rotation

Flange Ratings (#RF)

Upto 1870

Upto 380 m

-104 to 425

Upto Cl. 600 #

Upto 80

End-Top & Top-Top

1000 / 1200 / 1500 / 1800 / 3000 / 3600

3600

Clockwise when viewed from coupling end

Cl. 150 / 300 / 600

KESSPumpModel KBSD Pump

Model

API Code

Between Bearing BB 2

Rating

Features

Design and manufacture as per API 610

Centerline supported heavy duty design to ensure high reliability under stringent operating conditions

Easy inspection and repair maintenance of bearings and mechanical seal on both sides after removal of coupling spacer only. The rotating element can be removed without disconnecting suction / discharge piping and driver

Pump family designed to have max. parts interchangeability

Variety of materials of constructions and seal flushing plans are available to cater to a wide range of applications

Fluid handling in oil refineries and petrochemical industry

High temperature and high pressure critical applications in chemical and allied industries

Pump as hydraulic power recovery turbine in chemical and process plants

Applications

Capacity @ BEP m3/hr

Head (m)

Temperature Range ºC

Discharge Pressure

Suction Pressure kg/cm2 (g)

Nozzle Orientation (Suc./Dis.)

Standard Motor Synchoronous Speeds (rpm)

Max. Operating Speed (rpm)

Direction of Rotation

Flange Ratings (#RF)

Upto 6000

Upto 550 m

-104 to 425

Upto Cl. 600 #

Upto 80

Top-Top, Side-Top & Side-Side

1000 / 1200 / 1500 / 1800 / 3000 / 3600

3600

Clockwise when viewed from coupling end

Cl. 300 / 600

*Anticlockwise when viewed from coupling endis also possible against requirement

Page 8: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

KB3SKB3D

PumpModel

API Code

Between Bearing BB 3

API Code

Between Bearing BB 2

KBTSKBTD

PumpModel

Features

Design and manufacture as per API 610

Centerline supported heavy duty design to ensure high reliability under stringent operating conditions

Easy inspection and repair maintenance of bearings and mechanical seal on both sides after removal of coupling spacer only. The rotating element can be removed without disconnecting suction / discharge piping and driver

Pump family designed to have max. parts interchangeability

Fluid handling in oil refineries and petrochemical industry

High temperature and high pressure critical applications in chemical and allied industries

Variety of materials of constructions and seal flushing plans are available to cater to a wide range of applications

Pump as hydraulic power recovery turbine in chemical and process plants

Applications

Rating

Capacity @ BEP m3/hr

Head (m)

Temperature Range ºC

Discharge Pressure

Suction Pressure kg/cm2 (g)

Nozzle Orientation (Suc./Dis.)

Standard Motor Synchoronous Speeds (rpm)

Max. Operating Speed (rpm)

Direction of Rotation

Flange Ratings (#RF)

Upto 1500

Upto 520 m

-104 to 425

Upto Cl. 600 #

Upto 80

Top-Top, Side-Top & Side-Side

1000 / 1200 / 1500 / 1800 / 3000 / 3600

3600

Clockwise when viewed from coupling end

Cl. 300 / 600

Rating

Features

Design and manufacture as per API 610

Near centerline supported heavy duty axial split casing design to ensure high reliability under high pressure applications

Easy inspection and repair maintenance of bearings and mechanical seal after removal of coupling spacer only. The rotor can be removed by disassembling upper half casing without disturbing suction / discharge piping and driver.

Low NPSH requirement is achieved with first stage double suction impeller in SPD pumps

High pressure fluid handling in oil refineries and petrochemical industry

MP and HP boiler feed applications

Descaling application in steel industries

Sea water injection application in oil wells

Mine Dewatering

Petroleum product Pipeline booster applications

Pump as hydraulic power recovery turbine in chemical and process plants

Applications

Capacity @ BEP m3/hr

Head (m)

Temperature Range ºC

Discharge Pressure

Suction Pressure kg/cm2 (g)

Nozzle Orientation (Suc./Dis.)

Standard Motor Synchoronous Speeds (rpm)

Max. Operating Speed (rpm)

Direction of Rotation

Flange Ratings (#RF)

Upto 1500

Upto 1650

-5 to 200

Upto Cl. 2500 #

Upto 80

Side-Side

1000 / 1200 / 1500 / 1800 / 3000 / 3600

7000

Clockwise when viewed from coupling end

Cl. 300 / 600 / 900 / 1500 / 2500

*Anticlockwise when viewed from coupling endis also possible against requirement

*More higher capacity and head is possiblewhen pumps are operatedat higher speeds

*More higher capacity and head is possiblewhen pumps are operatedat higher speeds

Page 9: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

KBSHKBDH

PumpModel

API Code

Between Bearing BB 4

KBDSKBDD

PumpModel

API Code

Between Bearing BB 5

Features

Design and manufacture as per company standard but can meet API 610 requirements

Multistage pump with ring section diffuser casing design with centerline support to meet high temperature and high pressure applications especially in BFW application

Easy inspection and repair maintenance of bearings and mechanical seal after removal of coupling spacer only

First stage impeller with double suction is provided in SSD models to improvise NPSH R performance

Specially designed to meet high performance for superior and extended low cost operation

Pump family designed to have max. parts interchangeability

High pressure boiler feed water applications.

High pressure mine drainage applications

High pressure applications in water treatment plant

Pump as hydraulic power recovery turbine in water treatment plants

Applications

Rating

Capacity @ BEP m3/hr

Head (m)

Temperature Range ºC

Discharge Pressure

Suction Pressure kg/cm2 (g)

Nozzle Orientation (Suc./Dis.)

Standard Motor Synchoronous Speeds (rpm)

Max. Operating Speed (rpm)

Direction of Rotation

Flange Ratings (#RF)

Upto 650

Upto 2500

-5 to 200

Upto Cl. 2500 #

Upto 17

Top-Top & Side-Top

3000 / 3600

7000

Clockwise when viewed from coupling end

Cl. 300 / 600 / 900 / 1500 / 2500

Rating

Features

Design and manufacture as per API 610

Multistage centerline supported heavy duty double casing diffuser design for handling high pressure and high temperature applications

Easy inspection and repair maintenance of bearings and mechanical seal after removal of coupling spacer only. The cartridge (assembly of all parts except outer casing) can be removed without disassembling suc / dis piping and driver

Axial thrust balancing is with the help of options like piston & balance disc, double piston or straight piston to suit various applications

Low NPSH requirement is achieved with first stage double suction impeller in KBDD pumps

Pump family designed to have max. parts interchangeability

High pressure fluid handling in oil refineries and petrochemical industry

MP and HP boiler feed applications

Light hydrocarbon and liquid gas transfer applications

Sea water injection application in oil wells

Mine Dewatering

Petroleum product Pipeline booster applications

Pump as hydraulic power recovery turbine in chemical and process plants

Applications

Capacity @ BEP m3/hr

Head (m)

Temperature Range ºC

Discharge Pressure

Suction Pressure kg/cm2 (g)

Nozzle Orientation (Suc./Dis.)

Standard Motor Synchoronous Speeds (rpm)

Max. Operating Speed (rpm)

Direction of Rotation

Flange Ratings (#RF)

Upto 650

Upto 2500

-104 to 425

Upto Cl. 2500 #

Upto 80

Top-Top & Side-Top

3000 / 3600

7000

Clockwise when viewed from coupling end

Cl. 300 / 600 / 900 / 1500 / 2500

*More higher capacity and head is possiblewhen pumps are operatedat higher speeds

*More higher capacity and head is possiblewhen pumps are operatedat higher speeds

*More higher capacity and head is possiblewhen pumps are operatedat higher speeds

*More higher capacity and head is possiblewhen pumps are operatedat higher speeds

Page 10: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

API Code

Vertically Suspended VS1, VS6

KVSLKVSH

PumpModel

KBSLKBSM

PumpModel

NON API

Features

Design and manufacture as per API 610

Pumps are supplied with "Can" as outer Casing. First stage impeller can be installed at desired level below ground to ensure sufficient "Available NPSH". This feature ensures reliable operation under critical suction conditions

Easy inspection and repair maintenance of bearings and mechanical seal after removal of coupling spacer only

Interstage casings and column pipes are flanged and bolted together for easy installation and maintenance

Pumps can be furnished without "Can" for direct fitment on customer's vessels or pits

Inducer design is an optional feature to reduce column length below ground to increase reliability

Light hydrocarbon and condensate handling in oil refineries and petrochemical industries

Handling of LPG in loading / unloading applications and in LPG bottling plants

Water condensate handling

Applications

Rating

Capacity @ BEP m3/hr

Head (m)

Temperature Range ºC

Discharge Pressure

Suction Pressure kg/cm2 (g)

Nozzle Orientation (Suc./Dis.)

Standard Motor Synchoronous Speeds (rpm)

Max. Operating Speed (rpm)

Direction of Rotation

Flange Ratings (#RF)

Upto 1750

Upto 1600

-104 to 350

Upto Cl. 600 #

Upto 40

Side-Side

1000 / 1200 / 1500 / 1800 / 3000 / 3600

3600

Clockwise when viewed from coupling end

Cl. 300 / 600

Rating

Features

Design and manufacture as per company standard

Multistage pump with ring section diffuser casing design with foot mounted casing suitable for low pressure requirements

Easy inspection and repair maintenance of bearings and mechanical seal after removal of coupling spacer only

Specially designed to meet reliable performance for extended low cost operation

Pump family designed to have max. parts interchangeability

KBSLLow pressure boiler feed applications

Low pressure applications in water treatment plants

Low pressure applications in light chemical plants

KBSMMedium pressure boiler feed applications

Medium pressure applications in water treatment plants

Medium pressure applications in light chemical plants

Applications

Capacity @ BEP m3/hr

Head (m)

Temperature Range ºC

Discharge Pressure

Suction Pressure kg/cm2 (g)

Nozzle Orientation (Suc./Dis.)

Standard Motor Synchoronous Speeds (rpm)

Max. Operating Speed (rpm)

Direction of Rotation

Flange Ratings (#RF)

Upto 270 (for KBSL), Upto 180 (for KBSM)

Upto 550 (for KBSM), Upto 850 (for KBSM)

-5 to 165

Upto Cl. 600 #

Upto 11

Top-Top & Side-Top

3000 / 3600

3600

Clockwise when viewed from coupling end

Cl. 150 / 600

Page 11: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

KEPL has executed jobs with renowned consultants and Project Management

Companies (PMCs). Products made by KEPL have been tested and approved

from time to time by third party inspection agencies like Lloyds, BVQI, SGS, ABS,

EIL, PDIL, JACOBS H&G, Davy, UHDE etc.

Japanese Gas Corporation, Japan

Toshiba Corporation, Japan

TOYO Engineering, India / Japan

Lurgi, India / Germany

Larsen & Toubro, India / Overseas Projects

Technimont ICB, India / Italy

Punj Lloyd, India / Overseas Projects

Samsung, India / Korea

UHDE, India / Germany

Daelim, Korea

Technip, India / Italy

Petrofac, U.A.E.

Linde, India / Germany

Ansaldo, Italy

BHEL, India

Thermax, India

TOYO Engineering, Japan / India

Lurgi, Germany / India

Bechtel, U.K. / U.S.A. / France

Foster Wheeler, U.S.A.

ABB Lumas, The Netherlands

Linde, Germany / India

Technip, Italy / India

Snamprogetti, Italy

JACOBS H&G, India

Aker Kvaerner Powergas, India

L&T Chiyoda Limited, India

Engineers India Limited

UHDE India Limited

associations

With major LSTK / EPC contractorsand OEMs including

With major consultantsincluding

Toyo Engineering Corporation / YRM Project, Russia

Petronas, Malaysia

Cresent Petroleum, U.A.E.

Toshiba, Taiwan

Kuwait National Petroleum Corporation

Sohar Refinery, Oman

Bharat Petroleum, India

Hindustan Petroleum, India

Indian Oil Corporation, India

Reliance Industries, India

ESSAR Industries, India

Nagarjuna Oil, India

Mangalore Refinery, India

Brahmaputra Crackers, India

National Fertilizers, India

Rashtriya Chemicals & Fertilizers, India

Nuclear Power Corporation, India

With major end usersincluding

Bharat Petroleum CorporationIndia

Oil India Ltd., IndiaReliance Industries Ltd., India

Saudi Aramco Kuwait NationalPetroleum Company

testimonials

Page 12: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

Kirloskar Group has instituted an Energy Conservation

Award to encourage implementation of initiatives for

reducing energy consumption per unit of production. Each

manufacturing plant has to work on initiatives related to

reduction of energy consumption and reduction of

consumption of resources like water and raw material. This

reduction is directly linked to cost reduction initiatives for

improving the competitiveness and deliver value for money.

KEPL has developed a comprehensive Environment, Health

and Safety (EHS) Policy. This policy describes the

commitment of our company to protect the environment

through prevention of pollution and conservation of energy. It

also stipulates compliance to all environmental norms and

conservation of natural resources.

We care...

sustainablesolutions

KEPL Reliability

For any product, reliability is the ability to perform and maintain its function in routine as well

as under the most stringent operating conditions and to keep equipment integrity even

under extreme conditions.

In addition to design and manufacture compliance to the specifications, the ability and

competence of the pump manufacturer are also important to ensure reliability.

To enable the product meet its highest order of quality for reliability, KEPL ensures the

following while designing and manufacturing its products:

• Satisfactory performance for a long duration with high nominal service

life of equipment.

• High MTBM (Mean Time Between Maintenance)

• High MTBF (Mean Time Between Failures)

• Low MTTR (Mean Time To Restore)

• LLC (Low Life Cycle Cost)

• Minimal Risk of Operational Hazards and Accidents

Our Life for Reliability, Reliability for Life....

Page 13: KIRLOSKAR EBARA PUMPS LIMITED - Daya Esadayaesa.com/new/Kirloskar Ebara API Pumps/KEPL International... · Kirloskar Ebara Pumps Limited (KEPL) was established in 1988 as a Joint

KIRLOSKAR EBARA PUMPS LIMITED

Head Office :Pride Kumar Senate Building, Senapati Bapat Road, Pune 411 016, Maharashtra, India.Phone : +91 20 2560 0100 Fax : +91 20 2560 0351Email : [email protected] Website : www.kirloskarebara.co.in

Works :Savantpur Vasahat, Kirloskarvadi, Dist. Sangli 416 308, Maharashtra, India.Phone : +91 2346 279071 to 75 Fax : +91 2346 279099

Customer Support Network

INDIAKirloskar Ebara Pumps [email protected]

UNITED KINGDOMSPP Pumps [email protected]

REST OF EUROPEKirloskar Brothers Europe [email protected]

AMERICASKirloskar Brothers [email protected]

SOUTH EAST ASIAKirloskar Brothers (Thailand) [email protected]

SOUTH AFRICABraybar Pumps (Pty) [email protected]

MIDDLE EASTKirloskar Middle East [email protected]

For circulation outside India only.