Kirloskar Brothers Limited, Kirloskarvadi Plant

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This is a presentation from Kirloskar Brothers Limited, one of the finalists at the 5th CII-GBC National Award for Excellence in Water Management in 2008The awards are in 2 categories, Within the Fence for work done on minimizing the organisations water footprint, and Beyond the Fence for work done in the community around the industry. This presentation was in the "Within the Fence" category.We thank CII and the respective companies for giving us permission to upload these presentations on the India Water Portal website for dissemination to a wider audience.

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<ul><li> 1. National Award for Excellence in Water Management 2008 ( Confederation of Indian Industry)Presentation by ,KIRLOSKAR BROTHERS LIMITED Kirloskarvadi Plant11/25/2008This is a proprietary document of Kirloskar Brothers Ltd. 1 </li></ul> <p> 2. Water is Life ,We give life to water MISSIONVISIONKirloskar Brothers Limited shall beKirloskar Brothers Limited shall beknown globally as a reliable,amongst the first five pumpinnovative and cost effective solution companies in the world by the yearprovider in hydraulic machines &amp; 2015 and become the preferredsystems and in water business. choice of customers as well as employees.VALUES Developing and working with mutual trust.? Building and nurturing teamwork.? Assessing and enhancing employee satisfaction level.? Giving the best to customer and giving value for the money.? Enhancing relation with stakeholders.? Maintaining fairness in dealing with customers and suppliers.11/25/2008This is a proprietary document of Kirloskar Brothers Ltd.2 3. Products Pumps for VariousApplications Pumps range from 1/10 kW to 12,000 kW A man standing at the discharge pipe of a Concrete Volute Pump, KBLs biggest pump (126000 m3/hr ), holding KBLs smallest pump (0.28 m3/hr.) Monobloc Domestic Pumps Capacity up to 0.28 m3/hr. 11/25/2008This is a proprietary document of Kirloskar Brothers Ltd. 3 4. Manufacturing Plants Global Presence Over 70 Countries WorldwideSPP - PumpsDewas EnglandKondhapuriShirwalKirloskarvadi Overseas CustomersOverseas Offices11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 4 5. Integrated Plant(Processes ) ? Research and Engineering ? System Engineering ? Procurement ? Manufacturing Pattern Shop, Foundries , Machining ? Testing - Asias biggest Pump Testing Lab ? Quality Assurance ? Project management ? Erection and Commissioning ? Operation and Maintenance ? After Sales &amp; Product Support 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 5 6. Need for Water Saving Scarcity Global Warming Impact of water cost on Product cost Stiff competition in Market 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 6 7. Water Consumption Distribution Water consumption 13%13%9% 65%ProcessDrinking/domesticColony residentGardening 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 7 8. Water Saving - Approach Auditor / /AssessorLast YearLast Year Auditor AssessorAnalysis - -New IdeaFeedback / / Feedback AnalysisGeneration from suggestion OpportunitiesOpportunitiesEmployees suggestion Search for NewSearch for New Technology Source,Technology Source, Benchmarking withBenchmarking with National andNational and International processesInternational processesConceptualization Conceptualizationof Projects of ProjectsDetail Study, trialDetail Study, trial, ,approval , ,Plan &amp;approval Plan &amp;Executation , ,Executationclosing &amp; Measureclosing &amp; MeasureCapturing Capturing&amp; Monitor SavingsLearning , ,&amp; Monitor Savings LearningCorrection , , CorrectionReview Review 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 8 9. Water Saving - Team Manufacturing HeadChampion Process WaterDrinking Hand wash &amp;Colony bathing cell1.Drinking CellWater cell1.Shop floor2.Gardening 1.Foundry1.Shop floor 2.Foundry 2.Hydro testing2.Office 3.Pump testing 4.Coolant 11/25/2008This is a proprietary document of Kirloskar Brothers Ltd. 9 10. Certification ISO 9001 :2000 ISO 14001:2004 ISO 18001 :2007 ( Audit Completed , Certificate awaited ) 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 10 11. Water Saving - AwarenessDaily Sun Rise MeetingColony MeetingContractor Training 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd.11 12. Water Saving Monitoring &amp; Reporting Daily reading of incoming water meter Daily reading of water consumption for Factory Daily reading of water consumption for Colony Monthly reading of process water 18 MetersMonthly Review of Water consumption andWater Saving Projects 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 12 13. Water Saving Projects 11/25/2008This is a proprietary document of Kirloskar Brothers Ltd. 13 14. 1.Sensors for Hand Wash &amp; UrinalsREPLACED 20 NOS11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 14 15. 2. Close Loop Hydro TestingSAVINGS 6 Lac Litres /Month 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 15 16. 3.Drip for Garden800 Sq. M 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 16 17. 4.Sprinklers for LawnArea 27000 Sq.M11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 17 18. 5. Push type tap Total tap- 200 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 18 19. 6.Float Valves for old Overhead tankAdopted 225 Nos11/25/2008This is a proprietary document of Kirloskar Brothers Ltd. 19 20. 7.Use of percolated rain water for processSaving 4 Lac Litre / Year 11/25/2008This is a proprietary document of Kirloskar Brothers Ltd. 20 21. 8.Use of A.C. condensed waterSaving 10,000 Litre / Year 11/25/2008This is a proprietary document of Kirloskar Brothers Ltd. 21 22. 9. Replacement of water cooled compressor by air cooledSaving - 18 Lac Litre / Year 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 22 23. Waste Water Treatment2007-08 ZeroWaste Water Discharge 11/25/2008This is a proprietary document of Kirloskar Brothers Ltd. 23 24. Waste Water Waste water Discharge Cum / Pump (used for Gardening) 54.464 2.72 3.032.80321004-05' 05-06'06-07'07-08'11/25/2008This is a proprietary document of Kirloskar Brothers Ltd.24 25. Per Capita ConsumptionColony per capita ( Litres/Day) 200 160 155 140135150115901005550004-05' 05-06'06-07' 07-08' 08-09'National Global Target 11/25/2008This is a proprietary document of Kirloskar Brothers Ltd.25 26. Per Capita ConsumptionIndustry per capita ( Litres/day)60 45 50 38 4032 30242320 20 10004-05' 05-06' 06-07' 07-08' 08-09' NationalTarget11/25/2008This is a proprietary document of Kirloskar Brothers Ltd.26 27. Specific Water Consumption Process Water per Pump ( Litres) 100008100 7100 8000 5600 60004710 40003000 20000 04-05' 05-06' 06-07' 07-08' 08-09' Target11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 27 28. EnvironmentMore than 3000 Trees 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 28 29. Water Saving Project 08-09 100% Rain water harvesting Replacement of old pipeline by new APVC piping Adoption of close loop tanks for pump testing Cooling tower for Cupola wet scrubber water Separate Piping for Factory gardening &amp; toilet flushing 11/25/2008This is a proprietary document of Kirloskar Brothers Ltd. 29 30. 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 30 </p>

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