kinglai pump catalogue 2009 10
DESCRIPTION
This catalog will answer many of the questions you may have on KL pumps. If you require additionalinformation, a representative will be more than happy to assist you. Our representative can bereached at one of the locations at the end of this catalog.KL pumps features easy self-cleaning with no dismantling or take-down and sanitizing all productcontact areas is automatic. All pumps are available in standard inlet sizes and outlet sizes. In addition,enlarge inlet sizes are available for special applicationsTRANSCRIPT
KL-C100 , C114 , C216 , C218 , C328
Stainless Steel Flow Control Equipment
For :
HYGIENIC
Food
Dairy
Beverage
Cosmetics
Biotechnology
Pharmaceutical
Electronics Processing Industries
HYGIENIC
Food
Dairy
Beverage
Cosmetics
Biotechnology
Pharmaceutical
Electronics Processing Industries
Pump Ordering Information...........................................................................3-4
C-Ser ies Speci f ica t ion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 -8
Pump Siz ing Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
Head Capac i ty Curve Char ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-15
Pump Assemb ly D imens ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Viscos i ty and Spec i f ic Grav i ty Tab le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 -18
Fr ict ion Loss Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Company Introduct ion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Contents
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Company Introduction
and development, our products are widely accepted in the American and European markets.
dairy companies.
King Lai is established in 2000. We special ize in components, fittings, and valves for stainless steel
sanitary piping systems. With our advanced technology in production, as well as intensive research
Our effort to constantly improving our production process and management tactics has made King Lai
one of the best suppliers in flow equipment manufacture. Meanwhile, our market share in the domestic Chinese market is growing rapidly ; King Lai is the authorized supplier to many famous beverage and
King Lai products meet al l standards in 3A,SMS ( ,DIN,and BPE . ISO)
Our raw materials are under strict control to ensure contamination-free. From components to fittings, valves to pumps, we strive to provide best quality products with the most competitive pricing.
At King Lai , we believe "Customer Success = KL Success."
This catalog wil l answer many of the questions you may have on KL pumps. If you require additional information, a representative wil l be more than happy to assist you. Our representative can be reached at one of the locations at the end of this catalog.KL pumps features easy self-cleaning with no dismantl ing or take-down and sanitizing al l product contact areas is automatic. All pumps are available in standard inlet sizes and outlet sizes. In addition, enlarge inlet sizes are available for special applications.
Pump Performance Test Machine
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Determining the model number of your pump is as easy as 1-2-3-4.
Pump Series
KL-C Close coupled
Casing Size
Note:
● KL-C series furnish complete with legs unless otherwise specified on order.
Height of legs can be adjusted according to the client's request.
● Casing gaskets : Standard BUNA type. If other type is required, specify on order.
● Enlarged inlet : Inlet size can cl ient's request, i .e. , KL-C218MD with 3” inlet.be customized to
Port connection
M - Clamp
T - Acme Bevel Seat Thread
S - NPT Female Thread
F - Flange
W - Weld
Type of Seal / Standard Material
D - External balanced sanitary seal
DG - External balanced sanitary seal w/clamped insert
E - Water cooled balanced double seal
F - External balanced seal w/cascading water
Pump Ordering Information
Inlet Size 2” Max. Impeller Dia. 8”Outlet Size1 ”12
12
3
KL-C 218 M D
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Motor data is not included as part of 4 step ordering number .
Provide the fol lowing information:
● and RPMHorsepower/Power
● Electrical phase and voltage
● Washdown or TEFC
If motor is furnished from another source , supply the fol lowing:
● Horsepower/Power
● RPM
● NEMA frame size
Remember to order needed accessories:
Seal kits and parts
Ball valves
Check valves
Butterfly valves
Clamps
Gaskets
Fittings
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Pump sSpecification
Pump Casings:
● Volute type - Standard.
● Inlet - oversizing as noted in chart above.
Pump Connections:
● Sanitary:Clamp & Bevel Seat (ACME)
● Industrial:Thread & Flange .
Pump Construction Materials:
● All wetted parts - 316SS.
● Seals - Carbon (other seals available)
● Casing Gasket:BUNA-N (Standard)
● Viton and Teflon are available.
Pump Surface Finishings:
● Polished or Electropolished.
Pump Seals :
● D, DG, E F 。Available in D, DG, E & F types.适用在 和 型式
Motor Electrical:
● 3 phase - 220/380 volts - 1450 & 2950 rpm.
● Single phase - 110/220 volts - 1450 & 2950 rpm.
C-Series Specification
4"
0.5~1.5 kw
6" 8" 8"
1.5" 2" 2"
1.5"
3"
2"1.5"1.5"
1.5~7.5 kw 3~11 kw 4~15 kw
KLC216 KL-C218 KL-C328KL-C114
Inlet (Inch)
Outlet (Inch)
Max. Imp. (Inch)
Motor (kw)
Model No.
Motor Housings:
● TEFC (Total ly Enclosed Fan Cooled)
● Easy Clean
● Other styles available on request.
3.68"
0.5~1.1 kw
1.5"
1.0"
KL-C100
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Seal Specifications
Type DG
External Balanced Seal w/Clamp-In Seat (S ):anitary
The DG seal uses standard type D rotating seal components with a reversible si l icon carbide, tungsten carbide or ceramic seat. Typical applications include l iquid sugar, beverage syrup, chocolate and abrasive products.
Type F
External Balanced Seal w/Cascading Water : (Sanitany)
Seal same as type D seal except includes a water cascade (not shown).
All sanitary seals meet 3A accepted practices.
Type D
External Balanced Seal (S ):anitany
This seal is versati le and extremely durable, recommended for various applications such as: dairy products, soft vegetables even acid cleaning solutions or detergents.
Type E
Water Cooled Balanced Double Seal :(Sanitany)
Type E is designed to withstand heavy duty vacuum applications (up 10 ), tacky products, slurries, or pumped products which may exceed 00℃. The seal chamber can be pressurized to permit use of drain piping for coolants and sealants. Coolants or sealants can be circulated through the seal chamber under very low pressure when use to cool the seal face or seal against vacuum.
to 7 mmHg1
KINGLAI Pumps have top performing qualities and can be used for various applications.
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C-Series Specification
Type F seal: Water cascade attachment is recommended for pumping tacky or hot products up to 100℃, and for vacuum opplication to 355mmHg.
Superior seal:provides a longer l ife and less downtime. High grade finish reduces pressure at sealing surface results in less wear and greater efficiency.
No disassembly for cleaning:Unique groove-in-shaft design directs sanitizer to al l crit ical areas. A must for clean-in-place applications.
Smooth pumping performance:Backward curved stainless steel impeller provides an even flow and is easy to clean.
Finely polished casing meet numerous requirements. Casing available in a wide selection of port connections that meets various criteria for a variety of piping systems.
Casing :
The Usage of Pump Curve Chart
for applications in the Food, Dairy, Beverage, Pharmaceutical and Cosmetic industries. The curve chart enables the user to determine how a pump wil l perform at different impellersizes and motor speeds. Operating at 2950 RPM, curves have been l isted for the KINGLAI KL-C100, KL-C114, KL-C216, KL-C218 and KL-C328 centrifugal pumps on the fol lowing pages. An instructional chart is l isted below.
The curve chart is the best reference to use when selecting the proper impeller and motor
Application Data
How to Use the Pump Performance Chart
For example : If during operation, a max. flow of 30 m/h is needed, and the total head required in the centrifugal pump is 25 m, one can choose the impeller size and power of motor as fol lows:
1. Confirm the operating point :
3
Find the 30 m /h vertical l ine and the 25 m horizontal l ine in the Q-H chart on C216. The point which is intersected by two straight l ines is the operating point one is looking for.
2. Confirm the impeller size :
3. Confirm the motor's power rate:
The operating point mentioned above is located between 5.5" and 5.25". Considering the loss of energy in the pipeline, one should choose the curve above the operating point. and thus derive in using the 5.5" impeller in C216 Pump Series.
3 Find the intersection point by the 30 m /h vertical l ine and the 5.5" l ine of impeller on the Q-P chart on C216. The intersecting point reaches the coordinates 3.95kw. Thus, one should choose to use the motor power of 4 kw.
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Pump Sizing Guide
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Note:
‧
‧
‧
‧
‧
‧
‧
‧3
The horizontal l ine(m /h) in Q-H chart expresses the flow.
The vertical l ine(m) in Q-H chart expresses the head required.
The curve in Q-H curve chart shows the characteristics by different
size of impellers.3
The horizontal l ine(m /h) in Q-P chart indicates the flow.
The vertical l ine(kw) in Q-H chart indicates the motor power.
The curve in Q-P chart shows the necessary motor power by
different size of impellers.
The impeller size decreases progressively by 0.25".
More information of NPSH is enclosed with pump delivery.
P U M P
Example: C216 Capacity Curve Chart
Examination Terms :
20±5℃Water 2950RPM 50HZ 6" 4" 2" 1.5"M
oto
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(kw
)Head
Required(m
)
F low(m³/hr)
Flow(m³/hr)
Media Speed Frequency Inlet Size Outlet Size Maximum Impeller Diameter
Minimum Impeller Diameter
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KING LAI-KL- C-Series
Model:KL-C100
‧Examination terms : 20±5℃ Water / 50 Hz / 2900 RPM
‧Maximum impeller diameter : 3.68"
‧Inlet size : ‧Outlet size : 1.5" 1.0"
Moto
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(w)
Head
Required(m
)
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Flow(m³/hr)
Head Capacity Curve Charts
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KING LAI-KL- C-Series
KL-C114
20±5℃ Water / 50 Hz / 2950 RPM
4"
3.5"
1.5" 1.5"
Model:
‧Examination terms :
‧Maximum impeller diameter :
‧Minimum impeller diameter :
‧Inlet size : ‧ Outlet size :
Moto
r Pow
er
(kw
)Head
Required(m
)
P U M P
Flow(m³/hr)
Flow(m³/hr)10
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KING LAI-KL- C-Series
KL-C216
20±5℃ Water / 50 Hz / 2950 RPM
6"
4"
2" 1.5"
Model:
‧Examination terms :
‧Maximum impeller diameter :
‧Minimum impeller diameter :
‧Inlet size : ‧Outlet size :
Moto
r Pow
er
(kw
)Head
Required(m
)
P U M P
Flow(m³/hr)
Flow(m³/hr)
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KING LAI-KL- C-Series
KL-C218
20±5℃ Water / 50 Hz / 2950 RPM
8"
6.75"
2" 1.5"
Model:
‧Examination terms :
‧Maximum impeller diameter :
‧Minimum impeller diameter :
‧Inlet size : ‧Outlet size :
Moto
r Pow
er
(kw
)Head
Required(m
)
P U M P
Flow(m³/hr)
Flow(m³/hr)
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KING LAI-KL- C-Series
KL-C328
20±5℃ Water / 50 Hz / 2950 RPM
8"
6"
3.0" 2.0"
Model:
‧Examination terms :
‧Maximum impeller diameter :
‧Minimum impeller diameter :
‧Inlet size : ‧Outlet size :
Moto
r Pow
er
(kw
)Head
Required(m
)
P U M P
Flow(m³/hr)
Flow(m³/hr)13
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Pump Dimensions for all series (mm)
Motor Dimensions (mm)
*Above dimensions are for your reference, for more information please contact us.
X
Y
Z
XX
C100
M2QA 80M
275
180
39.5
80
1.1
M2QA 90S
110
40
88.9
35
C114
224
40
92
67
C216
225
49
114
94
C218
231
55
140
120
C328
246
55
140
120
Size
Model
A
B
C
D
M2QA 100L M2QA 112M M2QA 132S2A M2QA 132S2B M2QA 160M
Power (kw)
290
200
310~340
90
1.5
350
220
340~370
100
3
370
250
360~390
112
4
400
280
420~450
132
5.5
400
280
420~450
132
7.5
520
350
485~515
160
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Pump Assembly Dimensions
Size
Model
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Acetic Acid
5%
10%
50%
80%
1.01
1.01
1.06
1.08
0.9
31.7 SSU @ 15 ℃
33 SSU @ 15 ℃
35 SSU @ 15 ℃
Animal Fat130 SSU @ 46 ℃
50 SSU @ 93 ℃
Barbecue Sauce 1.05
0.92
0.92
1.18
1.2
1.21
1.12
1.01
1.35-1.44
1.02
1
.99
.99
1.02
11,500 SSU @ 4~24 ℃
Beer 32 SSU @ 20 ℃
Blood-Animal .93-.98
.93-.98
15,000 SSU @ 13 ℃
15,000 SSU @ 13 ℃
Butter 440 SSU @ 32 ℃
220 SSU @ 46 ℃
Coconut Oil 125 SSU @ 41 ℃
Corn Oil135 SSU @ 54 ℃
54 SSU @ 100 ℃
Corn Starch Solutions
22 Baume
24 Baume
25 Baume
150 SSU @ 21 ℃
130 SSU @ 38 ℃
600 SSU @ 21 ℃
440 SSU @ 38 ℃
1400 SSU @ 21 ℃
800 SSU @ 38 ℃
Cottage Cheese 4,300 SSU
Dressing
Cream(Sweet)
73 SSU
140 SSU
215 SSU
Egg Yolk 21,500 @ 1.7 ℃
Gelatin 1,380 - 2,580 SSU @ 71 ℃
Glucose35M - 100M SSU @ 38 ℃
4M - 11M @ 65.5 ℃
Honey 1.3
1.15
0.96
.92-.94
Ice-Cream
1250 1425 SSU @ 38 ℃
1050 SSU @ ℃
Lard 287 @ 38 ℃
143 @ 38 ℃
93 @ 54.5 ℃Linseed Oil
Viscosity and Specific Gravity Table for Various Products
Product Specific Gravity Viscosity
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Viscosity and Specific Gravity Table
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Viscosity and Specific Gravity Table
1.37
1.41
1
1
0.93
Malt Syrup 85,400 SSU @ 25 ℃
Maple Syrup 2,000 SSU @ ℃
Margarine 13,900 SSU @ 29 ℃
Milk 1.02-1.05 31.5 @ 20 ℃
Molasses
A. First 1.4-1.461300 - 23,500 SSU @ 38 ℃
700 - 8160 SSU @ 54 ℃
B. Second 1.43-1.486535 - 61,180 SSU @ 38 ℃
3058 - 61,180 SSU @ 54 ℃
C. Blackstrap 1.46-1.49 12,190 - 255M @ 38 ℃
Mustard 17,000 SSU @ 29.4 ℃
Olive Oil .91-.92 200 SSU@ 38 ℃
Peanut Butter 1.2 77,400 SSU @ 43~60 ℃
Sesame Seed Oil 0.92
0.91
1.14
184 SSU @ 38 ℃
100 @ 54 ℃
Soy Bean Oil 500 SSU @ 7 ℃
Tomato Sauce60M - 80M SSU
21M SSU approx.
Water 31 SSU @ 20 ℃
Product Specific Gravity Viscosity
Pure and CleanPure and Clean
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1" I.D.=.870"
1-1/2" I.D.=1.370"
2" I.D.=1.870"
2-1/2" I.D.=2.370"
3" I.D.=2.870"
4" I.D.=3.834"
Capacity in
m /hr.
Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee
0.5 0.01 0.003 0.030
1.0 0.025 0.006 0.061
1.1 0.035 0.008 0.076
2.3 0.12 0.018 0.021 0.02 0.003 0.045 0.005 0.005
0.030
3.4 0.25 0.030 0.242 0.04 0.006 0.076 0.013 0.006 0.045
4.5 0.43 0.067 0.455 0.06 0.009 0.091 0.02 0.008 0.061 0.005 0.006 0.030 0.003 0.006 0.018
5.7 0.66 0.021 0.697 0.08 0.012 0.121 0.025 0.009 0.076 0.006 0.009 0.045 0.004 0.009 0.024
6.8 0.93 0.212 1.000 0.105 0.018 0.167 0.035 0.015 0.091 0.008 0.015 0.061 0.005 0.012 0.030
8.0 1.22 0.379 1.576 0.135 0.027 0.242 0.04 0.018 0.121 0.011 0.018 0.076 0.006 0.015 0.039
9.1 0.17 0.033 0.303 0.05 0.024 0.152 0.015 0.021 0.091 0.007 0.018 0.045
10.2 0.21 0.048 0.394 0.063 0.030 0.182 0.02 0.027 0.106 0.008 0.020 0.055
11.4 0.25 0.061 0.485 0.073 0.036 0.212 0.022 0.030 0.121 0.01 0.021 0.061
13.6 0.34 0.106 0.667 0.1 0.055 0.273 0.03 0.036 0.136 0.015 0.024 0.076
18.2 0.57 0.230 1.121 0.16 0.091 0.455 0.05 0.045 0.167 0.02 0.030 0.121
22.7 0.85 0.409 1.758 0.23 0.133 0.697 0.075 0.055 0.182 0.03 0.033 0.152 0.008 0.012 0.030
27.3 1.18 0.621 2.758 0.32 0.194 1.000 0.105 0.064 0.303 0.04 0.039 0.182 0.01 0.015 0.045
31.8 0.42 0.258 1.364 0.14 0.070 0.379 0.05 0.048 0.242 0.013 0.018 0.061
36.4 0.54 0.342 1.758 0.17 0.085 0.485 0.07 0.061 0.333 0.015 0.021 0.076
40.9 0.67 0.439 2.242 0.205 0.094 0.606 0.08 0.064 0.394 0.02 0.024 0.091
45.5 0.81 0.552 2.727 0.245 0.106 0.758 0.1 0.079 0.485 0.025 0.027 0.121
50.0 0.95 0.673 3.333 0.29 0.124 0.909 0.12 0.091 0.576 0.028 0.030 0.152
54.5 1.10 0.797 4.091 0.34 0.145 1.121 0.14 0.100 0.667 0.035 0.033 0.167
59.1 0.39 0.161 1.364 0.165 0.118 0.758 0.04 0.035 0.182
63.6 0.45 0.185 1.606 0.19 0.127 0.848 0.045 0.036 0.197
68.2 0.515 0.212 1.879 0.22 0.152 0.939 0.05 0.039 0.212
79.5 0.68 0.318 2.576 0.28 0.203 1.242 0.07 0.045 0.273
90.9 0.86 0.470 3.333 0.36 0.267 1.576 0.85 0.055 0.364
102.3 1.05 0.682 4.091 0.44 0.333 2.000 0.105 0.061 0.455
113.6 0.54 0.424 2.424 0.13 0.070 0.530
125.0 0.64 0.515 2.879 0.15 0.082 0.636
136.4 0.75 0.621 3.091 0.175 0.091 0.758
147.7 0.87 0.730 3.939 0.2 0.103 0.848
159.1 1.0 0.848 4.545 0.23 0.121 1.030
170.5 0.26 0.130 1.152
181.8 0.3 0.152 1.333
193.2 0.33 0.170 1.515
204.5 0.37 0.188 1.727
215.9 0.41 0.212 1.909
227.3 0.45 0.242 2.121
250.0 0.53 0.321 2.606
How Capacity Affects Friction
meter loss per meter of tubing - through stainless steel tubing and sanitary fittings.
The fol lowing table was developed to indicate loss of head due to friction - in meter loss per fitting or in
Friction Loss in Sanitary OD Tubing and Fittings
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O. D. Tube Size
3
Friction Loss Table
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Copyright 2009 King Lai Hygienic Materials Co., Ltd. All Rights Reserved.C
Your solution to sanitary piping system.
‧BEIJING OFFICE Tel:+86(0)-6568-7993
‧GUANGZHOU OFFICE Tel: +86(0)20-3801-1581 Fax: +86(0)20-3801-1582
22 West Lufeng Road, East Industrai l Zone, Kunshan Economic & Technical Development Zone, 215331 Jiangsu Province, P.R. China
Fax : +86-512-5787-1472 Tel : +86-512-5787-1991 Web : www.kinglai .com.cn E-mail : sales@kinglai .com.cn
King Lai Hygienic Materials Co., Ltd.