kilang kelapa sawit pt.parit sembada - kuala ... tanjung rusa plasma pelulusan pt.swp(kop.mitra...
TRANSCRIPT
-
Date 18-02-14
Manager
(No. Syarikat: 15043-V)KILANG KELAPA SAWIT PT.PARIT SEMBADA
.(ASHOK KUMAR BATUMALAI)
KILANG KELAPA SAWIT PT.PARIT SEMBADA
Progress Report
For the month ofJANUARY 2014
KUALA LUMPUR KEPONG BERHAD
-
PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2014
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 321.00 648.00 898.00 562.00 414.00 290.00 243.00 475.00 340.00 367.00 111.00 111.00This FY 172.00 459.00 737.00 407.00
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :1. OER was slightly higher by 0.16 % as compared to last month.2. KER was lower by 0.25 % as compared to last month.
Same Period Last Year
0.50 MT1597.72 MT or 15.64 %
4.89
This Month
140.390 MTFibre to SWP
57.94 MT or 0.57 %
Scout HarvestingShell StockShell to SWP
50.00 MT
O.E.R %
K.E.R %
ITEMTrash removed
166.150 MT
Stone removed
PROGRESS REPORT ON
(4TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF JANUARY 2014
KILANG KELAPA SAWIT PT.PARIT SEMBADA
Todate Current Financial Year
0.0%17.58%
Last Month TodateThis Month
20.60
5.16
20.5420.83 20.67
4.404.61
21.19
4.71
3. Total crop received for the month was 10214.890 mt lower than estimate by 53.58 %.
-
PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT- - 4,953.500 11,392.500 -100.00% -100.00%- - 4,953.500 11,392.500 -100.00% -100.00%
- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total - - 9,907.000 22,785.000 -100.00% -100.00%
Non-KLK Estates- - 9666.000 35038.000 -100.00% -100.00%
582.340 2,029.360 0.000 0.000 - -1,371.330 4,911.620 0.000 0.000 - -
419.480 1,597.620 0.000 0.000 - -1,597.720 5,989.760 1803.000 4146.000 -11.39% 44.47%
50.810 256.650 157.750 362.750 -67.79% -29.25%62.490 314.320 157.750 362.750 -60.39% -13.35%
219.620 952.960 157.750 362.750 39.22% 162.70%42.040 171.300 157.750 362.750 -73.35% -52.78%
292.730 948.390 0.000 0.000 - -- -
Sub Total 4,638.560 17,171.980 12,100.000 40,635.000 -61.66% -57.74%
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
Outsiders MT MT MT MT MT MTAIR LIUH 20.040 83.920 0.000 0.000 - -AIR MUNGKUI 41.310 153.460 0.000 0.000 - -AIR PELEPAK PUTIH 13.920 40.630 0.000 0.000 - -AIR REMBIKANG 237.910 1,016.810 0.000 0.000 - -BADAU (H.MAUN RATMAJI) 34.630 319.460 0.000 0.000 - -BANTAN 379.470 1,481.010 0.000 0.000 - -BANTAN KAMPIT 198.500 661.440 0.000 0.000 - -BULUH TUMBANG 227.770 955.760 0.000 0.000 - -BWANA LOKA 33.060 179.280 0.000 0.000 - -CERUCUK 111.890 471.810 0.000 0.000 - -CV.DUA PUTRA 100.750 384.420 0.000 0.000 - -CV.HENCO BELLITONE 242.680 669.610 0.000 0.000 - -CV.JAYA ABADI 180.550 950.970 0.000 0.000 - -CV.OKTAGON 7.690 27.850 0.000 0.000 - -CV.PADANG JAYA PURNAMA 212.440 1,048.100 0.000 0.000 - -CV.PUNCAK JAYA 28.930 199.960 0.000 0.000 - -CV.SRI REJEKI 176.350 848.130 0.000 0.000 - -CV.TIGA PUTRI MANDIRI 86.870 479.460 0.000 0.000 - -CV.WD JAYA 37.760 182.770 0.000 0.000 - -KAS DESA AIR KUNDOR 9.980 62.810 0.000 0.000 - -KAS DESA TANJUNG RUSA 17.490 95.100 0.000 0.000 - -KELEKAK DATUK 154.360 660.470 0.000 0.000 - -KT.BUMI BETONG 24.320 98.680 0.000 0.000 - -KT.GADONG MANDIRI 8.040 34.630 0.000 0.000 - -KT.GOTONG ROYONG 43.160 212.560 0.000 0.000 - -KT.GUNA LESTARI 123.080 570.810 0.000 0.000 - -KT.MERTA SARI 15.750 73.470 0.000 0.000 - -KT.MINDING JAYA 62.790 137.080 0.000 0.000 - -
PT AMA
CENDILBUDING
PLASMA AIR SERUKPLASMA AIR SELUMAR
PLASMA NYURUKPLASMA TANJUNG RUSAPLASMA PELULUSANPT.SWP(KOP.MITRA UTAMA)
PLASMA KACANG BUTOR
PLASMA AIR KUNDORPT.AKS
-
KT.SUBUR MAKMUR 45.160 236.280 0.000 0.000 - -KEPAYANG 211.340 799.770 0.000 0.000 - -KOP. BUMI MAKMUR 171.190 840.880 0.000 0.000 - -KT. CAHAYA RAWANA 8.470 61.660 0.000 0.000 - -LADANG PETIKAN 36.290 187.960 0.000 0.000 - -MEMPIU 70.920 238.070 0.000 0.000 - -PELEPAK PUTIH 71.370 273.880 0.000 0.000 - -PENIRUKAN 6.400 32.380 0.000 0.000 - -PERAWAS 36.010 211.640 0.000 0.000 - -PT.SAWINDO CEMERLANG - 57.480 0.000 0.000 - -PT.SAWIT ALAM PERMAI 208.450 479.100 0.000 0.000 - -PT.SCHG 1,298.660 5,386.220 0.000 0.000 - -SELINGSING 241.450 922.480 0.000 0.000 - -TANJUNG BINGA 40.900 189.360 0.000 0.000 - -
22.400 22.400 0.000 0.000 - -50.170 50.170 0.000 0.000 - -
225.660 225.660 0.000 0.000 - -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total 5,576.330 22,315.850 - - - -
Grand Total 10,214.890 39,487.830 22,007.000 63,420.000 -53.58% -37.74%
Comment :
KT.MAJU BERSAMEKT.PALM OILPT.PALMINDO BILLITON BERJAYA
-
PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1998 14.100 0.14 14.10 0.04 2000 11.710 0.11 22.61 0.06 2001 292.730 2.87 948.39 2.40 2002 0.000 - - - 2003 588.900 5.77 2,769.14 7.01 2004 602.360 5.90 2,839.12 7.19 2005 1,587.080 15.54 6,088.95 15.42 2006 2,729.660 26.72 10,603.96 26.85 2007 684.200 6.70 2,539.35 6.43 2008 533.670 5.22 2,028.44 5.14 2009 2,504.840 24.52 9,144.96 23.16 2010 665.640 6.52 2,488.81 6.30
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Total 10,214.890 100.00 39,487.83 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 0% 0%Young 4th - 9th 85% 83%Prime 10th - 18th 15% 17%Old 19th and above 0% 0%Comments :
This Month TodateYear of Planting
Remarks
-
1.1.3. FFB QUALITY
KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthCendil - -Buding - -
Total/Average 0.00 0.00
NON-KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthAir Selumar - -Air Seruk - -Kacang Butor - -Alam Karya Sejahtera 24 25 5.88 8.96 3.13 2.24 2.67 2.56 2.42 2.80PT.SWP (Kop.Mitra Utam 20 19 1.30 3.22 2.05 0.50 0.20 0.39 4.55 5.00Plasma Air Selumar 24 25 5.17 5.68 1.88 1.64 6.63 8.12 4.50 3.48Plasma Air Seruk 24 24 7.08 9.71 1.58 0.33 9.83 9.17 3.88 4.33Plasma Kacang Butor 24 24 4.75 6.79 2.13 1.83 5.79 6.42 4.25 4.08Plasma AKS 19 21 6.63 8.00 1.95 0.67 3.16 2.33 3.16 2.52
Total/Average 135.00 138.00 - - 5.19 7.18 - - 2.13 1.25 4.90 5.05 3.79 3.67 - -
This Last This Last This Last This Last This Last This Last This Last This LastOUTSIDERS Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthBantan 69 63 2.57 2.98 0.39 0.09 1.74 1.78 1.69 1.95Bantan Kampit 48 34 1.69 1.47 0.65 0.56 1.35 2.18 1.73 2.12Buluh Tumbang 35 33 3.06 2.85 0.03 0.24 1.80 2.45 1.77 1.82Bwana Loka 6 4 2.83 3.75 - - 0.50 3.75 3.50 3.50Cerucuk 21 22 2.67 3.14 - 0.14 1.57 2.36 1.90 2.18CV. Jaya Abadi 35 49 2.63 2.49 0.06 0.16 4.26 4.10 2.37 1.86CV. Padang Jaya Purnam 36 39 3.08 3.28 - 0.05 2.17 2.56 1.89 1.38CV. Sri Rejeki 28 34 2.79 2.59 0.18 0.24 4.00 3.09 2.96 2.56CV. Tiga Putri Mandiri 15 13 3.27 4.15 - - 1.93 2.62 2.87 3.38CV. WD Jaya 6 8 3.00 3.00 - - 2.00 2.50 1.83 2.25KT. Guna Lestari 21 24 2.67 2.79 0.33 0.08 5.19 3.88 3.62 2.67KT. Subur Makmur 15 21 3.53 3.00 0.13 0.24 2.00 1.71 2.80 2.10Kop. Bumi Makmur 42 40 2.70 2.45 0.09 0.18 1.77 2.48 1.86 1.93KT. Cahaya Rawana 2 2 - - - - 3.00 3.50 1.50 2.50Ladang Petikan 7 9 - 0.11 - - 2.71 3.00 1.71 2.33PT. SCHG 226 212 2.53 3.49 0.66 0.49 1.91 1.89 1.80 2.22Selinsing 38 40 0.15 0.25 - - 2.78 2.98 1.70 2.35Penirukan 8 10 - 0.10 - - 1.75 2.00 1.63 2.00Air Rembikang 37 40 3.00 2.75 0.08 0.23 2.21 2.38 1.82 2.05CV.Dua Putra 17 18 2.53 2.83 - - 1.79 2.39 1.42 1.56H.Maun Badau 7 14 3.00 3.43 0.43 0.29 1.29 2.36 1.86 1.86Tanjung Binga 6 6 2.83 3.17 - 0.17 2.00 3.00 1.50 1.50Kepayang 31 28 2.61 4.67 0.09 0.17 2.27 3.28 1.42 2.67Kelekak Datuk 30 29 2.37 2.69 0.37 0.24 1.83 3.00 2.17 2.28Gadong Mandiri 2 3 1.50 2.67 - - 1.50 1.67 3.00 1.33Air Liuh 16 17 0.38 2.53 - 0.06 1.38 1.71 2.63 2.82Pelepak Putih 17 16 2.33 3.00 - 0.06 1.44 2.38 2.11 2.25KT. Gotong Royong 8 10 2.88 2.60 - 0.20 2.38 3.00 1.88 2.00
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten
% Black % Underripe % Overnight % Rotten % Long Stalk % Pest DamagedNo. of Grading % Empty Bunch
No. of Grading % Black % Underripe % Overnight % Rotten % Long Stalk % Pest Damaged % Empty Bunch
-
CV.Puncak Jaya 4 5 3.20 3.20 - - 1.60 2.00 0.40 1.60Air Mungkui 8 7 3.00 4.57 0.11 0.57 2.56 1.43 1.89 1.43Perawas 6 9 2.00 3.00 0.14 - 1.86 3.22 2.14 1.67KT.Merta Sari 3 3 2.00 2.33 - - 1.00 7.00 2.00 3.00Mempiu 14 11 1.00 1.36 0.23 - 2.08 2.27 1.69 1.82KT.Bumi Betong 6 6 3.17 2.83 - 0.17 1.00 1.33 4.17 3.33KT.Minding Jaya 12 11 4.20 5.09 0.10 - 2.30 1.91 2.70 3.18KD.Tanjung Rusa 1 5 8.00 4.40 2.50 5.40 4.00 2.60 4.00 1.20PT.Sawit Alam Permai 69 58 1.07 1.27 0.65 0.20 1.93 1.55 1.80 1.52CV.Henco Bellitone 41 39 2.43 2.92 - 0.08 1.95 2.10 2.05 2.00Air Pelepak Putih 3 2 4.00 6.50 - - 1.67 2.00 1.37 1.50CV.Oktagon 4 6 2.33 2.17 - 0.17 2.33 2.83 1.67 1.33KT.Maju Bersame 4 - 1.40 - 0.20 - 1.60 - 2.80 -KT.Palm Oil 10 - 2.40 - 0.10 - 2.70 - 3.70 -PT.Palmindo Billiton Berj 48 - 17.85 - 0.19 - 5.31 - 7.17 -
Total/Average 1062.00 1000.00 - - 3.04 2.78 - - 0.29 0.25 2.26 2.40 2.22 2.10 - -
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %82.42 17.58
Comments :Outsider Suppliers Deduction on poor quality from outsider was 6.30 % on 180.820 mt.
1,796.000WEIGHT (MT)
LOADING RAMPWEIGHT (MT)
FFB GRADING
8,418.890
-
1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
123456789
101112
Average 0 0
NO Outsider Estate123456789
1011121314151617181920212223242526272829303132
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
-
333435363738394041424344454647484950515253
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES12345678
1.1.7. STONES & TRASH IN FFB
NO ESTATES12345678
Comments :
This Month Last MonthTotal Tonnage
This Month Last Month% to FFB
TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB
-
PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 3.0 MaxVM 0.13 MaxDIRT 0.03 MaxPEROXIDE VALUE 0.60 MaxIODINE VALUE 50 - 54DOBI VALUE 3.0 MinCAROTENE 600 MinE233 (1% CORR.) 1.20 MaxE269 (1% CORR.) 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 20.0 MinQUALITY RATING NIL
Comments :
2.67 0.010
0.12
4.22 0.00
0.010
5.09 0.115
0.005
0.001
2.73
0.00
0.010
0.001
-
0.010
4.49
0.13
0.023
-
DESPATCH PRODUCTIONThis Month Last Month This Month Last Month
Marketing
< 5.0
Specification
< 0.25
> 2.31
1st Week 2nd Week
0.001
-
0.12
3rd Week 4th Week
--
0.023
4.42 0.00
-
0.021
-
0.021
0.009
0.001
-
0.13
2.57 2.572.64 0.010
1.CPO quality were within in market spesification.
-
PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
5.10 0.235 5.55 0.241 5.20 0.00 5.40 0.00 6%6.43 0.211 6.48 0.210 6.74 0.00 7.05 0.00 7%1.31 0.098 1.28 0.076 1.95 0.00 2.20 0.00
25.98 2.12 27.60 2.83 26.10 0.00 26.10 0.001.13 1.24 1.34 0.18 1.20 0.00 1.45 0.00
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 2061.650 2060.620 -1.0302- 0.0003- 0.0004- 0.0005- 0.0006- 0.0007- 0.0008- 0.0009- 0.000
10- 0.000 2061.650 2060.620 -1.030
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- 590.3102- 3- 4-5-6-7-
Total : 590.310
1.2.5. CXC REPORT
Comments :
Total CPO tankers dispatched with active GPS (A)
Total CPO tankers dispatched with no GPS installed (C) 120 97Total number of CPO tankers dispatched (A+B+C)
KCP SWP
THIS MONTH LAST MONTH
No. of loads with the weight shortage of 80kg and above120 97
DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %
PRODUCTIONLAST MONTH
DESPATCHTHIS MONTH LAST MONTH
MOISTURE %
THIS MONTH
SWP REFINERY
1. Kernel quality were within in house target.
Total CPO tankers dispatched with non-active GPS (B)
-
PAGE 6.1
LOADS FROM MONTH: January 2014
Ticket No Driver Vehicle Date Mill Buyer Loss (A) Buyer
Total 0.000 0.000 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
Weight Details (MT) Tanker with GPS
Charges to the
transporters (MT) *
EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above
Actual oil recovered (MT) at Mill
(B)
-
PAGE 6.2
No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total 0.000
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT PT.PARIT SEMBADA ON January 2014On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
-
PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
January 2014 4 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 75.94 82.20 28.05
Depreciation 134.63 138.76 66.58
Manufacturing Cost 103.12 95.75 77.89
Ex-Mill Cost 313.69 316.71 172.52
Cooking Oil Cess
Palm Oil Stabilisation Cess
CPO (Sabah) Sales Tax 1.26
Despatch & Selling 22.30 19.07 27.02
TOTAL EXPENDITURE 335.99 335.78 200.80
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)
IC 11 3.78 0.40 89.4%IC 12 4.84 0.41 91.5%
IC 16 3.07 2.11 31.3%
IC 19 4.19 2.38 43.3%
IC 20 1.89 1.41 25.2%PK 42 9.69 6.89 28.8%PK 44 31.38 16.30 48.0%PK 48 3.41 1.97 42.3%
PK 51 5.78 1.49 74.2%
PK 57 19.26 4.67 75.8%PK 58 4.20 2.15 48.8%
PK 63 7.08 4.91 30.6%
PK 64 3.08 1.80 41.5%IC 02 44.38 8.91 79.9%
Comments :
Over expenditure due to Maintenance of Lab.Equipment.
Over expenditure due to Transmision Roller Chain&Renold Conveyor.Over expenditure due to Maintenance of Oil Purifiers.
Over expenditure due to T-Shirt for Workers
Over expenditure due to Medicine for Workers.Over expenditure due to Worker Severance&Mill Prayer.
Over expenditure incurred of Electrical&Water Supply.
1. High cost due to low crop processed.
Comments
Over expenditure due to Salary and Overtime for Security.
Over expenditure due to Maintenance of Hydrocyclone.
Over expenditure due to Liesency & Inspection.Over expenditure due to Salary for Workers.
Over expenditure due to Salary and Overtime for Apprentice's.
Over expenditure due to Diesoline for Gensets.
Over expenditure due to Exgratia Workers.
-
PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-Function X (min) S.D.Deaeration 2.00 0.001st. Peak (21.34 Bar / 20 psi) 8.00 0.001st. Peak exhaust 5.00 0.002nd. Peak (28.45 Bar / 25 psi) 5.50 0.002nd. Peak exhaust 2.50 0.003rd. Peak (35.56 Bar / 25 psi) 8.00 0.003rd. Peak exhaust - -4th. Peak (1.7 Bar / 25 psi) - -Holding Time 20.00 0.00Final exhaust 9.00 0.00Steaming cycle 60.00 0.00Door Open to Door Shut Time
X S.D. X S.D.USB after 1st Threshing (%) 1.51 0.128 1.39 0.099USB after 2nd Threshing (%) 0.47 0.105 0.39 0.104Threshing Efficiency (%) 68.89 - 71.94 -
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
10.38 3.467 12.38 1.006
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
2. Sterilizer condensate is being recycled to the sludge separator.1. USB was below than in house target of 2%.
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
-
PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OCThis Month Last Month
DIGESTER X S.D. X S.D. Digester No. 1 95 0.00 95 0.00 Digester No. 2 95 0.00 95 0.00 Digester No. 3 95 0.00 96 0.00 Digester No. 4 95 0.00 95 0.00 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9 Digester No. 10 Digester No. 11
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11
X 4.74 4.53 4.64 4.60 4.63S.D. - - - -
X 4.66 4.71 4.70 4.70 4.69S.D. - - - -
X 7.59 7.29 7.21 7.13 7.31S.D. 0.142 0.193 0.185 0.415 0.23
X 7.49 7.55 7.59 7.43 7.52S.D. 0.390 0.206 0.194 0.399 0.30
X 18.07 18.76 18.20 18.71 18.44S.D. - - - -
X 18.16 18.56 19.19 18.76 18.67S.D. 0.409 0.479 0.490 0.303 0.42
X 143.39 130.59 130.65 120.62 131.31S.D. - - - -
X 106.35 143.78 143.74 117.89 127.94S.D. - - - -
Comments :
2. The oil losses ex-presses were maintained satisfactory.
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
1. All digesters temperature were satisfactory.
This Month
Last Month
This Month
Last Month
-
PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 61.44 61.56 - - - - 11.27 10.93 49.15 49.06S.D.N
True Nut TrashTrue Mesocarp (ripe)
True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
-
2.2.4. EFB PRESSING
Press Press Press Press SuperNo. 1 No. 2 No. 3 No. 4 Press 1
PRESS RUNNING This Month HOURS Last Month DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments :
Last Month
-
PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 95 90 95 90S.D 0.00 0.00 0.00 0.00
% Oil in underflow X 5.66 2.98 5.27 2.77 (% OLWB) S.D 0.693 0.467 0.272 0.230
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8 C9X 0.52 1.03 0.89 0.89 0.96 0.87 0.88 0.89 0.89
S.D 0.129 0.067 0.099 0.087 0.278 0.106 0.093 0.082 0.076X 0.48 0.86 0.92 0.90 - 0.89 0.87 0.88 0.90 0.87
S.D. 0.096 0.254 0.079 0.057 - 0.080 0.047 0.063 0.049 0.050T Mth X 142.59 114.76 170.67 149.93 106.17 146.02 172.90 172.57 66.80L Mth X 155.29 140.15 167.93 148.87 - 147.57 170.26 168.66 168.71 82.37T Mth X 1.90 1.60 1.70 1.70 - 1.70 1.70 1.70 1.70 1.70L Mth X 1.90 1.60 1.70 1.70 - 1.70 1.70 1.70 1.70 1.70T Mth XL Mth XT Mth XL Mth X
Comments :
Nozzle size (mm)
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
1. The oil content in underflow for both CST were acceptable.2. Separator No.2 not in operation due fluid clutch sent for over haul (Medan Separatech).
-
PAGE 11
2.3.2. DECANTER (D)
Inlet
D1 D2 D1 D2 D1 D2X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.T Mth XL Mth X
Comments :
Solid Phase
VM % (x)
This MonthLast
Month
Light Phase
This MonthLast
Month
Heavy Phase
This MonthLast
Month
This Month
Oil % (x)
Last MonthTemperature (oC)
Operating Hours
NOS % (x)
-
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 26.00 0.426 26.10 0.308Separator Waste to FFB ratioDecanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFBAbsolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 0.00 0.00 0.00 0.00
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
This Month Last Month
This Month Last Month
1. Satisfactory.
0.98 0.97
-
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.45 - 0.45
S.D 0.025 - 0.025X 0.44 - 0.43
S.D. 0.001 - 0.001X 0.043 - 0.023
S.D 0.002 - 0.001X 0.046 - 0.021
S.D. 0.009 - 0.001X -
S.D 46.51X 2.27
S.D. -X
S.DX 54.35
S.D.
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 68.00 0.00 0.43 0.025 0.13 0.010 71.11Last Month 68.00 0.00 0.430 0.001 0.12 0.010 72.09This MonthLast MonthThis MonthLast Month
Comments :
No: 1
No: 2
No: 3
This MonthLast
Month
Dirt Rem. Eff
This MonthLast
Month
1. Satisfactory performance.
VM. Removal
Eff.VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before Dryer
PURIFIER After PurifierBefore Purifier
VM Rem. Eff
This MonthLast
Month
Last Month
% VM
This Month
% Dirt
-
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 21.66
S.D 0.031X 21.70
S.D. 0.026X 19.40
S.D 0.029X 19.38
S.D. 0.126X 10.43
S.D 0.218X 10.69
S.D. 0.236
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top
MiddleBottom 54.00 52.00 50.00 54.00 50.00 52.00
% VM Fresh Kernel X 21.58 21.68 21.54 21.70 21.70 21.70S.D 0.037 0.036 0.033 0.044 0.044 0.044X 5.12 5.35 5.36 5.54 5.50 5.44
S.D 0.061 0.112 0.072 0.074 0.106 0.082% Drying Efficiency 76.27 75.32 75.12 74.47 74.65 74.93
Comments :
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
% Dried Kernel
Temperature oC
This MonthLast
Month
1. Satisfactory performance.
This Month Last Month
% Drying Efficiency
-
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 82.20 0.928Broken Nut (%) 11.29 0.928Whole Kernel (%) 2.57 0.729Brokern Kernel (%) 3.94 0.288
X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 23.44 1.063 21.95 0.071 22.55 0.975 23.52 0.904Broken Kernel (%) 22.85 1.233 24.65 0.212 23.93 1.112 22.83 0.984Uncracked Nut (%) 0.31 0.253 0.20 0.182 0.23 0.098 0.33 0.242Half cracked Nut (%) 1.89 0.288 1.50 0.282 1.70 0.173 1.98 0.253
X SD X SDRipple Mill No: 1 97.77 0.396 99.37 0.165Ripple Mill No: 2 98.39 0.311 99.46 0.254Ripple Mill No: 3 98.05 0.132 99.40 0.175Ripple Mill No: 4 97.67 0.282 99.42 0.188Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9Ripple Mill No: 10Ripple Mill No: 11
Comments :
Nut Composition before Cracker (INPUT)
No: 4 No: 5 No: 6 No: 7R I P P L E M I L L
R I P P L E M I L L
No: 1 No: 2 No: 3 No: 8 No: 9 No: 11No: 10
No: 6 No: 7 No: 10 No: 11Mixture Composition after Cracker
No: 1
Nut Cracking Eff.
Kernel Recovery Eff.
No: 8 No: 9
1. Nut cracking efficiency of the ripple mills were satisfactory.
No: 2 No: 3 No: 4 No: 5
-
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.99 0.031 0.98 0.029 0.98 0.022 0.97 0.029
1st Stage
2nd Stage 1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
0.96 0.032 0.97 0.035 0.90 0.059 0.96 0.036
3.65 0.582 - - 4.08 0.463 - -
Claybath 0.90 0.074 - - 0.91 0.073 - -
2.4.5. RUNNING COST
Comments :
Rp.445.67 Rp.404.16
1. Hydrocyclone crack mixture recycled to the claybath.
Rp.9,670.07 Rp.8,258.28
2. Cost of CaCO3 was higher than last month by Rp 41/MT FFB.
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
Last MonthThis Month
Todate
Cyclone Fibre
LTDSHydrocyclone (PK in wet shell)
This Month Last Month
Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)
470.782 483.605
Rp4,552,495.51 Rp3,993,745.51
Line 3Line 1 Line 2 Line 3 Line 1 Line 2
-
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (Rupiah) Rp2,820,114.07 Rp2,562,102.11 Rp12,486,405.73 Cost / MT FFB (Rupiah) Rp276.10 Rp259.30 Rp316.20
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > ShinkoNo. 1 (2000 KW) 209.9 195.3 199.980 188.220No. 2 (2000 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CaterpillarNo. 1 (250 KW) 333.7 298.8 14.336 12.560 5579.0 4944.0 2.57 2.54No. 2 (640 KW) 215.4 262.0 30.300 32.948 8408.0 9498.0 3.60 3.47No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr Rp KwHr Rp KwHr RpPalm Oil MillRubber FactoryEcomat PlantTotal 0.00 0.00 0.00 0.00 0.00 0.00
Comments :
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption (Litres)
Steam Consumption per KwHr (Turbine)
2. Satisfactory.
Last Month Todate
1.Cost of boiler chemical was higher than last month by Rp 16/MT FFB.
This Month
-
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwn 1029.10 1056.10 7.18 7.69 0.10Estate 268.70 235.50 1.88 1.72 0.03
Mill 13029.10 12435.80 90.94 90.59 1.27 FCTOTAL 14326.90 13727.40 100.00 100.00 1.40
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 8083302.69 8399706.25Cost /m3 water (cts / m3) 564.20 611.89Cost /mt FFB (cts / mt FFB) 791.33 850.04Water Consumption (m3 / mt FFB) 1.28 1.26
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumedTotal Cost (RM)
Comments :
Domestic
Water consumed%
1. The cost was lower than last month by Rp 46/MT FFB.
-
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date
2.7.2. Training
Date
2.7.3. Security
Date
2.7.4. OSH Matter
Date
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Remarks
RemarksPerson
Remarks
Remarks
Remarks
Remarks
Remarks
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
-
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours
Total 0 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Remarks
Remarks
Details DetailsLine 1 Line 2
-
PAGE 17.2
2.8.4. Effluent Result For January 2014
abcdefgh
2.8.5 Trailing Report
TQCC Result
Suspended Solids (mg / l)
Ammonical Nitrogen (mg / l)Total Solids (mg / l)
COD (mg / l)Total Nitrogen (mg / l)
Oil & Grease (mg / l)
DOE LimitpHBOD (mg / l)
-
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
INDO CHINESE INDIANS OTHERS TOTAL Executives 2 2 Subordinate Staff 11 11 PBT 0 KHT 93 93 KHL 0 TOTAL 106 0 0 0 106
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F from Earned Todate TakenYear '13 for Year '14 (A+B) This Bal
No. Position (Days)-A (Days)-B Total Month (A+B-C)1 Prod.Supervisor 0 12 12 2 2 102 Chief Clerk 0 12 12 2 2 103 Lab.Assistant 2 12 14 1 1 134 Chargeman 8 12 20 2 2 185 Store Clerk 0 12 12 2 2 106 Supervisor B 0 12 12 11 11 17 Staff Office 0 12 12 1 1 118 Supervisor A 0 12 12 1 1 119 Staff Office 0 12 12 3 3 9
10 Foreman 13 12 25 3 3 2211 Staff Umum 0 12 12 0 0 121213141516171819202122232425262728
Comments :
NAME
Zuli Effendi
Joni Suhendar
RobaniHerriy GustantoRegison Suroso
HaryadiApriandyIwan Setiawan
DedyYeniati Laia
Asnawi Aziza
Leave Taken Todate
(C)
-
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others 91 2 93 - 93 Grand Total 91 2 93 - - - 93
(2) NON-INDONESIAN Sri Lanka - - - India - - - Indonesia - - - Bangladeshi - - - Thai - - - Filipino - - - Grand Total - - - - - - - Total Checkroll 91 2 93 - - - 93
(B) CONTRACT / TEMPORARY
(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others - - - Grand Total - - - - - - -
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
-
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 10,214.890 9,881.530 39,487.830 1.1.2 Estimate MT 22,007.000 22,007.000 85,480.000 1.1.3 Shift Hours Hrs 334.00 316.50 1,260.00
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 2,127.939 2,042.089 8,368.490 2.1.2 Estimate MT 4,732.000 4,732.000 18,380.000 2.1.3 Oil Extraction Rate % 20.83 20.67 21.19 2.1.4 Estimate % 21.50 21.50 21.50 2.1.5 Press Running Hours Hrs. 525.25 511.76 2,023.38 2.1.6 Production Hours Hrs. 171.75 166.25 665.50 2.1.7 Downtime (Line 1) Hrs. - 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 19.45 19.31 19.52 2.2.0 F.F.B. Manufactured / Hours MT / hr 59.48 59.44 59.34 2.2.1 Oil Recovered / Hours MT / hr -
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 470.782 483.605 1,858.307 3.1.2 Estimate MT 1,100.000 1,100.000 4,273.000 3.1.3 Kernel Extraction Rate % 4.61 4.89 4.71
;3.1.4 Estimate % 5.00 5.00 5.00 3.1.5 Production Hours Hrs. 249.50 185.50 852.00 3.1.6 Kernel Recovered / Hr MT / hr 1.89 2.61 2.18
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 2,060.620 1,634.830 8,131.180 4.1.2 Oil in Stock MT 728.630 661.311 - 4.1.3 Kernels Despatched MT 590.310 419.640 1,904.674 4.1.4 Kernels in stock MT 93.791 213.319 -
- Packed / Bulk Silo MT 93.791 213.319 - - Kernel in Bag MT -
Remarks :
PROGRESS REPORT FOR THE MONTHOF JANUARY 2014
-
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
-
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
-
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
-
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.52 for January 2014
Please select your desire section by a mouse click
Section ASection B
Print
3
Save
Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code511
OC NameKILANG KELAPA SAWIT PT.PARIT SEMBADA
Co Start of Fin Mth10
Current Year2014Reset
Current Month1January
Current Month, YrJanuary 2014
Current Fin Mth #4th
Current Fin Mth4th
Current Fin Yr2014
Current Period2013/14
Asst/Manager NameASHOK KUMAR BATUMALAITitleManager
Wt Shortage Limit80Kg
Exchange (RM1)3679Rp
By: Chan Kok LeongInstalled to:C:\eProgressRep\201401\version 1.52
Sys last updated:10-Oct-2013Set:10-Feb-2014
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
20188
20199
202010
202111
202212
Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
++ means click tab for more pages
11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. CPO Despatch Loads with wt shortage
9. GPS Violation Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT PT.PARIT SEMBADA
Progress Report
For the month of
JANUARY 2014
Date2/18/14KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT PT.PARIT SEMBADA
.
(ASHOK KUMAR BATUMALAI)
Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT PT.PARIT SEMBADA
FOR THE MONTH OF JANUARY 2014
(4TH MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel0.0%
Percentage FFB pushed due to grading17.58%
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %20.8320.6721.1920.6020.54
K.E.R %4.614.894.715.164.40
RAINFALL RECORD (mm)Year2014
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY321.00648.00898.00562.00414.00290.00243.00475.00340.00367.00111.00111.00
This FY172.00459.00737.00407.00
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Trash removed57.94 MT or 0.57 %
Stone removed0.50 MT
Scout Harvesting1597.72 MT or 15.64 %
Shell Stock50.00 MT
Shell to SWP166.150 MT
Fibre to SWP140.390 MT
Comments :
1. OER was slightly higher by 0.16 % as compared to last month.
2. KER was lower by 0.25 % as compared to last month.
3. Total crop received for the month was 10214.890 mt lower than estimate by 53.58 %.
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
CENDIL- 0- 04,953.50011,392.500-100.00%-100.00%
BUDING- 0- 04,953.50011,392.500-100.00%-100.00%
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Sub Total- 0- 09,907.00022,785.000-100.00%-100.00%
Non-KLK Estates
PT AMA- 0- 09666.00035038.000-100.00%-100.00%
PLASMA AIR SERUK582.3402,029.3600.0000.000
PLASMA AIR SELUMAR1,371.3304,911.6200.0000.000--
PLASMA KACANG BUTOR419.4801,597.6200.0000.000--
PT.AKS1,597.7205,989.7601803.0004146.000-11.39%44.47%
PLASMA AIR KUNDOR50.810256.650157.750362.750-67.79%-29.25%
PLASMA NYURUK62.490314.320157.750362.750-60.39%-13.35%
PLASMA TANJUNG RUSA219.620952.960157.750362.75039.22%162.70%
PLASMA PELULUSAN42.040171.300157.750362.750-73.35%-52.78%
PT.SWP(KOP.MITRA UTAMA)292.730948.3900.0000.000--
--
Sub Total4,638.56017,171.98012,100.00040,635.000-61.66%-57.74%
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
OutsidersMTMTMTMTMTMT
AIR LIUH20.04083.9200.0000.000
AIR MUNGKUI41.310153.4600.0000.000--
AIR PELEPAK PUTIH13.92040.6300.0000.000--
AIR REMBIKANG237.9101,016.8100.0000.000--
BADAU (H.MAUN RATMAJI)34.630319.4600.0000.000--
BANTAN379.4701,481.0100.0000.000--
BANTAN KAMPIT198.500661.4400.0000.000
BULUH TUMBANG227.770955.7600.0000.000--
BWANA LOKA33.060179.2800.0000.000--
CERUCUK111.890471.8100.0000.000--
CV.DUA PUTRA100.750384.4200.0000.000--
CV.HENCO BELLITONE242.680669.6100.0000.000--
CV.JAYA ABADI180.550950.9700.0000.000--
CV.OKTAGON7.69027.8500.0000.000--
CV.PADANG JAYA PURNAMA212.4401,048.1000.0000.000--
CV.PUNCAK JAYA28.930199.9600.0000.000--
CV.SRI REJEKI176.350848.1300.0000.000--
CV.TIGA PUTRI MANDIRI86.870479.4600.0000.000
CV.WD JAYA37.760182.7700.0000.000--
KAS DESA AIR KUNDOR9.98062.8100.0000.000--
KAS DESA TANJUNG RUSA17.49095.1000.0000.000--
KELEKAK DATUK154.360660.4700.0000.000--
KT.BUMI BETONG24.32098.6800.0000.000--
KT.GADONG MANDIRI8.04034.6300.0000.000--
KT.GOTONG ROYONG43.160212.5600.0000.000--
KT.GUNA LESTARI123.080570.8100.0000.000--
KT.MERTA SARI15.75073.4700.0000.000--
KT.MINDING JAYA62.790137.0800.0000.000--
KT.SUBUR MAKMUR45.160236.2800.0000.000
KEPAYANG211.340799.7700.0000.000--
KOP. BUMI MAKMUR171.190840.8800.0000.000--
KT. CAHAYA RAWANA8.47061.6600.0000.000--
LADANG PETIKAN36.290187.9600.0000.000--
MEMPIU70.920238.0700.0000.000--
PELEPAK PUTIH71.370273.8800.0000.000--
PENIRUKAN6.40032.3800.0000.000--
PERAWAS36.010211.6400.0000.000--
PT.SAWINDO CEMERLANG- 057.4800.0000.000--
PT.SAWIT ALAM PERMAI208.450479.1000.0000.000--
PT.SCHG1,298.6605,386.2200.0000.000
SELINGSING241.450922.4800.0000.000--
TANJUNG BINGA40.900189.3600.0000.000--
KT.MAJU BERSAME22.40022.4000.0000.000--
KT.PALM OIL50.17050.1700.0000.000--
PT.PALMINDO BILLITON BERJAYA225.660225.6600.0000.000--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Sub Total5,576.33022,315.850- 0- 0--
Grand Total10,214.89039,487.83022,007.00063,420.000-53.58%-37.74%
Comment :
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
199814.1000.1414.100.041608705.091509.80
200011.7100.1122.610.0614032894.476593.360
2001292.7302.87948.392.4013
20020.000- 0- 0- 012
2003588.9005.772,769.147.0111
2004602.3605.902,839.127.1910
20051,587.08015.546,088.9515.429
20062,729.66026.7210,603.9626.858
2007684.2006.702,539.356.437
2008533.6705.222,028.445.146
20092,504.84024.529,144.9623.165
2010665.6406.522,488.816.304
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total10,214.890100.0039,487.83100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd0%0%
Young4th - 9th85%83%
Prime10th - 18th15%17%
Old19th and above0%0%
Comments :
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Cendil--
Buding--
Total/Average0.000.00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
NON-KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Air Selumar--
Air Seruk--
Kacang Butor--
Alam Karya Sejahtera24255.888.963.132.242.672.562.422.80
PT.SWP (Kop.Mitra Utama)20191.303.222.050.500.200.394.555.00
Plasma Air Selumar24255.175.681.881.646.638.124.503.48
Plasma Air Seruk24247.089.711.580.339.839.173.884.33
Plasma Kacang Butor24244.756.792.131.835.796.424.254.08
Plasma AKS19216.638.001.950.673.162.333.162.52
Total/Average135.00138.00- 0- 05.197.18- 0- 02.131.254.905.053.793.67- 0- 0
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
ThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
OUTSIDERSMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Bantan69632.572.980.390.091.741.781.691.95
Bantan Kampit48341.691.470.650.561.352.181.732.12
Buluh Tumbang35333.062.850.030.241.802.451.771.82
Bwana Loka642.833.75--0.503.753.503.50
Cerucuk21222.673.14-0.141.572.361.902.18
CV. Jaya Abadi35492.632.490.060.164.264.102.371.86
CV. Padang Jaya Purnama36393.083.28-0.052.172.561.891.38
CV. Sri Rejeki28342.792.590.180.244.003.092.962.56
CV. Tiga Putri Mandiri15133.274.15--1.932.622.873.38
CV. WD Jaya683.003.00--2.002.501.832.25
KT. Guna Lestari21242.672.790.330.085.193.883.622.67
KT. Subur Makmur15213.533.000.130.242.001.712.802.10
Kop. Bumi Makmur42402.702.450.090.181.772.481.861.93
KT. Cahaya Rawana22----3.003.501.502.50
Ladang Petikan79-0.11--2.713.001.712.33
PT. SCHG2262122.533.490.660.491.911.891.802.22
Selinsing38400.150.25--2.782.981.702.35
Penirukan810-0.10--1.752.001.632.00
Air Rembikang37403.002.750.080.232.212.381.822.05
CV.Dua Putra17182.532.83--1.792.391.421.56
H.Maun Badau7143.003.430.430.291.292.361.861.86
Tanjung Binga662.833.17-0.172.003.001.501.50
Kepayang31282.614.670.090.172.273.281.422.67
Kelekak Datuk30292.372.690.370.241.833.002.172.28
Gadong Mandiri231.502.67--1.501.673.001.33
Air Liuh16170.382.53-0.061.381.712.632.82
Pelepak Putih17162.333.00-0.061.442.382.112.25
KT. Gotong Royong8102.882.60-0.202.383.001.882.00
CV.Puncak Jaya453.203.20--1.602.000.401.60
Air Mungkui873.004.570.110.572.561.431.891.43
Perawas692.003.000.14-1.863.222.141.67
KT.Merta Sari332.002.33--1.007.002.003.00
Mempiu14111.001.360.23-2.082.271.691.82
KT.Bumi Betong663.172.83-0.171.001.334.173.33
KT.Minding Jaya12114.205.090.10-2.301.912.703.18
KD.Tanjung Rusa158.004.402.505.404.002.604.001.20
PT.Sawit Alam Permai69581.071.270.650.201.931.551.801.52
CV.Henco Bellitone41392.432.92-0.081.952.102.052.00
Air Pelepak Putih324.006.50--1.672.001.371.50
CV.Oktagon462.332.17-0.172.332.831.671.33
KT.Maju Bersame4-1.40-0.20-1.60-2.80-
KT.Palm Oil10-2.40-0.10-2.70-3.70-
PT.Palmindo Billiton Berjaya48-17.85-0.19-5.31-7.17-
Total/Average1062.001000.00- 0- 03.042.78- 0- 00.290.252.262.402.222.10- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
8,418.89082.421,796.00017.58
Comments :
Outsider Suppliers
Deduction on poor quality from outsider was 6.30 % on 180.820 mt.
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1
2
3
4
5
6
7
8
9
10
11
12
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1
2
3
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1
2
3
4
5
6
7
8
Comments :
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
4.490.004.220.005.090.1154.420.00
FFA %< 5.0
0.130.0100.120.0100.130.0050.120.009< 0.25
Moisture (VM) %
0.0230.0010.0210.0010.0230.0010.0210.001
Dirt %
--------
Peroxide Value %
2.730.0102.640.0102.572.572.670.010
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA0.003.0 Max
VM0.000.13 Max
DIRT0.000.03 Max
PEROXIDE VALUE0.000.60 Max
IODINE VALUE0.0050 - 54
DOBI VALUE0.003.0 Min
CAROTENE0.00600 Min
E233 (1% CORR.)0.001.20 Max
E269 (1% CORR.)0.000.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)0.0020.0 Min
QUALITY RATING0.00NIL
Comments :
1.CPO quality were within in market spesification.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %5.100.2355.550.2415.200.005.400.006%
DIRT %6.430.2116.480.2106.740.007.050.007%
FFA %1.310.0981.280.0761.950.002.200.00
TOTAL BROKEN KERNEL %25.982.1227.602.8326.100.0026.100.00
STONE CONTENT %1.131.241.340.181.200.001.450.00
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-SWP REFINERY2061.6502060.620-1.030
2-0.000
3-0.000
4-0.000
5-0.000
6-0.000
7-0.000
8-0.000
9-0.000
10-0.000
2061.6502060.620-1.030
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-KCP SWP590.310
2-
3-
4-
5-
6-
7-
Total :590.310
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total CPO tankers dispatched with active GPS (A)
Total CPO tankers dispatched with non-active GPS (B)
Total CPO tankers dispatched with no GPS installed (C)12097
Total number of CPO tankers dispatched (A+B+C)12097
No. of loads with the weight shortage of 80kg and above
Comments :
1. Kernel quality were within in house target.
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With Weight Shortage of 80kg and Above
LOADS FROM MONTH: January 2014
Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS
Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
Total0.0000.0000.000
* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
Main Menu
GPSRep
PAGE 6.2
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT PT.PARIT SEMBADA ON January 2014
On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total0.000
Main Menu
COP
PAGE 7For amount fields, please fill up this section in Rupiah.
1.3.COST OF PRODUCTIONExchange Rate (RM1)3679Rp
(Basis : Cost per tonne CPO)Exchange Rate (RM1) for Todate3630.5Rp
ThisThis
MonthTodateYear ' sMonthTodateYear ' s
January 20144 mthsEstimateJanuary 20144 mthsEstimate
RM / tnRM / tnRM / tnRp / tnRp / tnRp / tn
Indirect Cost75.9482.2028.05279,400.83298,412.92103,188.99
Depreciation134.63138.7666.58495,291.54503,770.78244,948.04
Manufacturing Cost103.1295.7577.89379,364.97347,619.65286,561.45
Ex-Mill Cost313.69316.71172.521,154,057.341,149,803.35634,698.48
Cooking Oil Cess0.000.000.00
Palm Oil Stabilisation Cess0.000.000.00
CPO (Sabah) Sales Tax0.000.001.264,648.19
Despatch & Selling22.3019.0727.0282,035.3869,239.9399,411.45
TOTAL EXPENDITURE335.99335.78200.801,236,092.721,219,043.28738,758.12
A/cThis MonthEstimateCommentsThis MonthEstimate
CodeRM/ton CPORM/ton CPODiff. (%)Rp/ton CPORp/ton CPO
0.000.000.0%
IC 113.780.4089.4%Over expenditure due to Medicine for Workers.13,888.781,472.29
IC 124.840.4191.5%Over expenditure due to Worker Severance&Mill Prayer.17,810.121,506.79
IC 163.072.1131.3%Over expenditure incurred of Electrical&Water Supply.11,304.067,770.18
IC 194.192.3843.3%Over expenditure due to Salary and Overtime for Security.15,420.148,739.48
IC 201.891.4125.2%Over expenditure due to Liesency & Inspection.6,950.505,199.12
PK 429.696.8928.8%Over expenditure due to Salary for Workers.35,639.9425,362.03
PK 4431.3816.3048.0%Over expenditure due to Diesoline for Gensets.115,437.4959,977.67
PK 483.411.9742.3%Over expenditure due to Maintenance of Lab.Equipment.12,546.577,242.45
PK 515.781.4974.2%Over expenditure due to Transmision Roller Chain&Renold Conveyor.21,249.205,482.93
PK 5719.264.6775.8%Over expenditure due to Maintenance of Oil Purifiers.70,867.4517,171.19
PK 584.202.1548.8%Over expenditure due to Maintenance of Hydrocyclone.15,465.947,915.33
PK 637.084.9130.6%Over expenditure due to Salary and Overtime for Apprentice's.26,040.5318,059.32
PK 643.081.8041.5%Over expenditure due to T-Shirt for Workers11,340.106,632.03
IC 0244.388.9179.9%Over expenditure due to Exgratia Workers.163,261.1732,785.84
0.000.000.0%
0.000.000.0%
0.000.000.0%
Comments :
1. High cost due to low crop processed.
Please enter the exchange rate at the main screen
Main Menu
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration2.000.00BarPsi
1st. Peak(21.34 Bar / 20 psi)8.000.0021.3420
1st. Peak exhaust5.000.00
2nd. Peak(28.45 Bar / 25 psi)5.500.0028.4525
2nd. Peak exhaust2.500.00
3rd. Peak(35.56 Bar / 25 psi)8.000.0035.5625
3rd. Peak exhaust--
4th. Peak(1.7 Bar / 25 psi)--1.725
Holding Time20.000.00
Final exhaust9.000.00
Steaming cycle60.000.00
Door Open to Door Shut Time
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)1.510.1281.390.099
USB after 2nd Threshing (%)0.470.1050.390.104
Threshing Efficiency (%)68.89-71.94-
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)10.383.46712.381.006
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
1. USB was below than in house target of 2%.
2. Sterilizer condensate is being recycled to the sludge separator.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 1950.00950.00
Digester No. 2950.00950.00
Digester No. 3950.00960.00
Digester No. 4950.00950.00
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
Digester No. 10
Digester No. 11
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9No. 10No. 11
OIL LOSS ON WET BASIS (OLWB)This MonthX4.744.534.644.604.63
S.D.----0.00
Last MonthX4.664.714.704.704.69
S.D.----0.00
OIL LOSS ON DRY BASIS (OLDB)This MonthX7.597.297.217.137.31
S.D.0.1420.1930.1850.4150.23
Last MonthX7.497.557.597.437.52
S.D.0.3900.2060.1940.3990.30
NUT BREAKAGE (%)This MonthX18.0718.7618.2018.7118.44
S.D.----0.00
Last MonthX18.1618.5619.1918.7618.67
S.D.0.4090.4790.4900.3030.42
PRESS RUNNING HOURSThis MonthX143.39130.59130.65120.62131.31
S.D.----0.00
Last MonthX106.35143.78143.74117.89127.94
S.D.----0.00
Comments :
1. All digesters temperature were satisfactory.
2. The oil losses ex-presses were maintained satisfactory.
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X61.4461.56----11.2710.9349.1549.06
S.D.
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPressSuperSuper
No. 1No. 2No. 3No. 4Press 1Press 2
PRESS RUNNINGThis Month
HOURSLast Month
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)
DOBI
VM(%)
OLWB(%)
Press Fibre (OLDB)
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX95909590
S.D0.000.000.000.00
% Oil in underflowX5.662.985.272.77
(% OLWB)S.D0.6930.4670.2720.230
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1S2S3C1C2C3C4C5C6C7C8C9
% Oil loss on wet basis (x)This MonthX0.521.030.890.890.960.870.880.890.89
S.D0.1290.0670.0990.0870.2780.1060.0930.0820.076
Last MonthX0.480.860.920.90-0.890.870.880.900.87
S.D.0.0960.2540.0790.057-0.0800.0470.0630.0490.050
Operating Hours (hrs)T MthX142.59114.76170.67149.93106.17146.02172.90172.5766.80
L MthX155.29140.15167.93148.87-147.57170.26168.66168.7182.37
Nozzle size (mm)T MthX1.901.601.701.70-1.701.701.701.701.70
L MthX1.901.601.701.70-1.701.701.701.701.70
Separate Waste Basculator (mt)T MthX
L MthX
Oil losses on Absolute Terms (Kg/tn FFB)T MthX
L MthX
Comments :
1. The oil content in underflow for both CST were acceptable.
2. Separator No.2 not in operation due fluid clutch sent for over haul (Medan Separatech).
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month
Last MonthD1D2D1D2D1D2
Oil % (x)This MonthX
S.D
Last MonthX
S.D.
VM % (x)This MonthX
S.D
Last MonthX
S.D.
NOS % (x)This MonthX
S.D
Last MonthX
S.D.
Operating HoursT MthX
L MthX
Comments :
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %26.000.42626.100.308
Separator Waste to FFB ratio
Decanter cake to FFB ratio
Absolute Oil loss in Separator/Centrifuge kg/mt FFB
Absolute Oil loss in Decanter Cake kg/mt FFB
Total Oil loss kg/MT FFB0.000.000.000.00
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.980.97
After Cooling pond
Comments :
1. Satisfactory.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX0.45-0.45
S.D0.025-0.025
Last MonthX0.44-0.43
S.D.0.001-0.001
% DirtThis MonthX0.043-0.023
S.D0.002-0.001
Last MonthX0.046-0.021
S.D.0.009-0.001
VM Rem. EffThis MonthX-
S.D46.51
Last MonthX2.27
S.D.-
Dirt Rem. EffThis MonthX
S.D
Last MonthX54.35
S.D.
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month68.000.000.430.0250.130.01071.11
Last Month68.000.000.4300.0010.120.01072.09
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
1. Satisfactory performance.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX21.66
S.D0.031
Last MonthX21.70
S.D.0.026
% Dried NutThis MonthX19.40
S.D0.029
Last MonthX19.38
S.D.0.126
% Drying EfficiencyThis MonthX10.43
S.D0.218
Last MonthX10.69
S.D.0.236
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop
Middle
Bottom54.0052.0050.0054.0050.0052.00
% VM Fresh KernelX21.5821.6821.5421.7021.7021.70
S.D0.0370.0360.0330.0440.0440.044
% Dried KernelX5.125.355.365.545.505.44
S.D0.0610.1120.0720.0740.1060.082
% Drying Efficiency76.2775.3275.1274.4774.6574.93
Comments :
1. Satisfactory performance.
Main Menu
NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11
XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)82.200.928
Broken Nut (%)11.290.928
Whole Kernel (%)2.570.729
Brokern Kernel (%)3.940.288
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11
XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)23.441.06321.950.07122.550.97523.520.904
Broken Kernel (%)22.851.23324.650.21223.931.11222.830.984
Uncracked Nut (%)0.310.2530.200.1820.230.0980.330.242
Half cracked Nut (%)1.890.2881.500.2821.700.1731.980.253
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 197.770.39699.370.165
Ripple Mill No: 298.390.31199.460.254
Ripple Mill No: 398.050.13299.400.175
Ripple Mill No: 497.670.28299.420.188
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Ripple Mill No: 10
Ripple Mill No: 11
Comments :
1. Nut cracking efficiency of the ripple mills were satisfactory.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.990.0310.980.0290.980.0220.970.029
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.960.0320.970.0350.900.0590.960.036
Hydrocyclone (PK in wet shell)3.650.582--4.080.463--
Claybath0.900.074--0.910.073--
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)470.782483.605
Total Kaolin or Calcium Carbonate Cost (RM)Rp4,552,495.51Rp3,993,745.51
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)Rp.9,670.07Rp.8,258.28
Cost / MT of FFB (RM)Rp.445.67Rp.404.16
Comments :
1. Hydrocyclone crack mixture recycled to the claybath.
2. Cost of CaCO3 was higher than last month by Rp 41/MT FFB.
Main Menu
BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (Rupiah)Rp2,820,114.07Rp2,562,102.11Rp12,486,405.73
Cost / MT FFB (Rupiah)Rp276.10Rp259.30Rp316.20
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>ShinkoAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (2000 KW)209.9195.3199.980188.2202000
No. 2 (2000 KW)2000
No. 3 (0 KW)0
No. 4 (0 KW)0
Diesel Gen Set >CaterpillarCaterpillarCumminsListerOthers
No. 1 (250 KW)333.7298.814.33612.5605579.04944.02.572.54250
No. 2 (640 KW)215.4262.030.30032.9488408.09498.03.603.47640
No. 3 (640 KW)640
KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRpKwHrRpKwHrRp
Palm Oil Mill
Rubber Factory
Ecomat Plant
Total0.000.000.000.000.000.00
Comments :
1.Cost of boiler chemical was higher than last month by Rp 16/MT FFB.
2. Satisfactory.
Main Menu
WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn1029.101056.107.187.690.10
Estate268.70235.501.881.720.03
Mill13029.1012435.8090.9490.591.27
FC
TOTAL14326.9013727.40100.00100.001.40
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)8083302.698399706.25
Cost /m3 water (cts / m3)564.20611.89
Cost /mt FFB (cts / mt FFB)791.33850.04
Water Consumption (m3 / mt FFB)1.281.26
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed
Total Cost (RM)
Comments :
1. The cost was lower than last month by Rp 46/MT FFB.
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
2.7.2.Training
DateRemarks
2.7.3.Security
DateRemarks
2.7.4.OSH Matter
DateRemarks
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
Total00
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For January 2014
DOE LimitTQCC Result
apH
bBOD (mg / l)
cCOD (mg / l)
dTotal Nitrogen (mg / l)
eAmmonical Nitrogen (mg / l)
fTotal Solids (mg / l)
gSuspended Solids (mg / l)
hOil & Grease (mg / l)
2.8.5Trailing Report
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
INDOCHINESEINDIANSOTHERSTOTAL
Executives22
Subordinate Staff1111
PBT0
KHT9393
KHL0
TOTAL106000106
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeaveLeave Taken Todate (C)
B/F fromEarned TodateTaken
Year '13for Year '14(A+B)ThisBal
No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)
1Iwan SetiawanProd.Supervisor012122210
2ApriandyChief Clerk012122210
3HaryadiLab.Assistant212141113
4Asnawi AzizaChargeman812202218
5Zuli EffendiStore Clerk012122210
6Regison SurosoSupervisor B0121211111
7Herriy GustantoStaff Office012121111
8RobaniSupervisor A012121111
9Yeniati LaiaStaff Office01212339
10DedyForeman1312253322
11Joni SuhendarStaff Umum012120012
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
Main Menu
Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total
Chinese- 0- 0- 0
Indian- 0- 0- 0
Others91293- 093
Grand Total91293- 0- 0- 093
(2) NON-INDONESIAN
Sri Lanka- 0- 0- 0
India- 0- 0- 0
Indonesia- 0- 0- 0
Bangladeshi- 0- 0- 0
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total- 0- 0- 0- 0- 0- 0- 0
Total Checkroll91293- 0- 0- 093
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total
Chinese- 0- 0- 0
Indian- 0- 0- 0
Others- 0- 0- 0
Grand Total- 0- 0- 0- 0- 0- 0- 0
Main Menu
Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF JANUARY 2014
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT10,214.8909,881.53039,487.83029,272.940
1.1.2EstimateMT22,007.00022,007.00085,480.00063,473.000
1.1.3Shift HoursHrs334.00316.501,260.00926.00
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT2,127.9392,042.0898,368.4906,240.551
2.1.2EstimateMT4,732.0004,732.00018,380.00013,648.000
2.1.3Oil Extraction Rate%20.8320.6721.19
2.1.4Estimate%21.5021.5021.50
2.1.5Press Running HoursHrs.525.25511.762,023.381,498.13
2.1.6Production HoursHrs.171.75166.25665.50493.75
2.1.7Downtime (Line 1)Hrs.- 0- 0
2.1.8Downtime (Line 2)Hrs.- 0- 0
2.1.9Press Capacity per unitMT / hr19.4519.3119.52
2.2.0F.F.B. Manufactured / HoursMT / hr59.4859.4459.34
2.2.1Oil Recovered / HoursMT / hr- 0- 0
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT470.782483.6051,858.3071,387.525
3.1.2EstimateMT1,100.0001,100.0004,273.0003,173.000
3.1.3Kernel Extraction Rate%4.614.894.71
;3.1.4Estimate%5.005.005.00
3.1.5Production HoursHrs.249.50185.50852.00602.50
3.1.6Kernel Recovered / HrMT / hr1.892.612.18
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT2,060.6201,634.8308,131.1806,070.560
4.1.2Oil in StockMT728.630661.311- 0- 728.630
4.1.3Kernels DespatchedMT590.310419.6401,904.6741,314.364
4.1.4Kernels in stockMT93.791213.319- 0- 93.791
- Packed / Bulk SiloMT93.791213.319- 0- 93.791
- Kernel in BagMT- 0- 0
Remarks :
Main Menu
MajorMaintRep1
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
Main Menu
MajorMaintRep2
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
Main Menu
MajorMaintRep3
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
Main Menu
MajorMaintRep4
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
Main Menu
Sheet1