kf imagebrosch 1.0 en web a5 · krone filter solutions was formed in 2009 and moved to much larger...
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Company profilea portrait of Krone Filter Solutions GmbH, Germany
www.krone-filter.com
Who are we?company
We, Krone Filter Solutions, are a global, leading filter manufacturer from Oyten, Germany.
What can we do and what do we offer?
We are proven specialists in the filtration of all liquids. The heart of our philosophy: all our filters are developed and manufactured by us. We thus ensure that they always meet our own high standards of quality and guarantee best fi lter solutions.With our filters, you protect your most important system parts effectively from soiling.
Constantly increased quality requirements industrial and process-related soiling make filtration an indispensable process step.
Why is our business important?
Filtration protects the value we create as it protects technical equipment from wear and destruction
Filtration improves the quality of materials and is often necessary to make them
usable. Filtration reduces consumption, thus allowing limited resources to be used economically
Filtration helps maintain the basis of life by ensuring that unwanted contami-nants are kept out of the cycle of nature.
Founded in 1990 as Krone Filter by the mechanical engineer Rainer Krone,the company was constantly growing – and developed 3 industrial divisions:• Industrial filtration• exhaust gas aftertreatment products plus sales and installation of catalytic
conver ters, diesel particulate filters and SCR system• and acted as german dealership of MANN+HUMMEL automotive filtration
History1990 2005
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The principle of filtration is simple and omnipresent in our daily life: a liquid passes through a filter element whose mesh, openings or pores are dimensioned to prevent specific, unwanted particles from getting through. At industrial level, this requires a command of complex processes which are infl uenced by various material qualities and environmental conditions.
These solutions include quantity, pressure, temperature, density, viscosity,corrosiveness, the level of contamination, particle size and the type of medium being filtered.
Years of systematic research into these influential factors and their interaction enable us to offer a series of filter systems for various applications and fields which are guaranteed to maximise performance, reliability and protection.
As result of the strong international growth and global business in thedivision Indus trial filtration. Krone Filter Solutions was formed in 2009 and moved to much larger manufacturing facilities in Oyten Germany.The company is in private ownership.Krone Filter Solutions developed to a strong international solution provider in liquid filtration and is present worldwide with it´strademarks Krone Filter®, Bernoulli®, KSF®, KAF®.
2017
YEARS
2009
KAF® Bernoulli® fi lter 20" in / out for a power plant in Marocco Haet Exchanger protected by KAF® Bernoulli® fi lter
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Quality awarenessquality
We concentrate on what is most important – because our focus is always on the best fi lter solution for our customer!
We guarantee this by:
developing and manufacturing all our own filters using modern production processes using high-quality materials employing trained, specialist personnel wich we continuously educate and
upgrade
Before being delivered, all our self-developed and manufactured filters are subjected to a detailed function FAT´s and quality check on special test benches and equip-ment.
In addition, we offer short delivery times thanks to a stock of products, spare parts and materials that has been optimised over a period of years. But we also think sustainably. By using high-quality materials and components, we ensure safe and long-lasting use of our products. As example our GRP / FRP products achieve the highest standards of quality through innovative production processes and the world’s only certified filter production according to ASME X RP-stamping. Lloyds Register certifi ed our production range and our products have Lloyds Type Approval and functional design apraisal.
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Our standards and certifications
For years, we have met international quality requirements such as:
• PED 97 / 23 / EC-2014 / 68 / EU, ASME VIII DIV 1, ASME BPVC X, GOST, RTN, GL, Lloyds, DNV, ABS, BV etc.
• Modul G certification, CE labelling, CE conformity evaluation of all products• ATEX• DOSH, MOM, SASO and many different worldwide inspections• we manufacture of high-quality welding filter housing and inserts in many mate-
rial qualities, e.g. 1.4571, SS 316 L / TI Hastelloy C4 or Titanium, super duplex, even surpassing them.
An overview of our certifications for you:
• Krone Filters – DIN EN ISO 9001:2008 quality assurance system• Russian market GOST and RTN, approvals for Krone Filter Solutions since
September 2007 and subsequent newest TR TS EAC Approvals, technical pass-ports and TR 032
• LR TA (type approval) and LR design appraisal• ASME X – World’s only filter manufacturer with certified GRP / FRP production
accor ding to ASME X class 1 and class 2 / including filters with ASME-RP Stamp• ASME VIII – Div. 1 with U-Stamp• OFFSHORE NORSOK standards
certification
TR TF
Type ApprovalCertificate No. 16/20086
This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document,which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.
Certificate No. 16 / 20086 Issue Date 09 September 2016 Expiry Date 08 September 2021 Sheet 1 of 3 Torsten Schröder Hamburg Technical Support Office Lloyd’s Register EMEA Lloyd’s Register EMEA 71 Fenchurch Street, London EC3M 4BS Lloyd's Register EMEA Is a subsidiary of Lloyd's Register Group Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Type Approval Certificate This is to certify that the undernoted product(s) has/have been tested with satisfactory results in accordance with the relevant requirements of the Lloyd’s Register Type Approval System. This certificate is issued to: PRODUCER Krone Filter Solutions GmbH
Industriestrasse 19 28876 Oyten Germany
DESCRIPTION Single, duplex and self-cleaning automatic filter with several housing sizes
and combinations made from standard materials spheroidal iron castings EN-GJS-500-7 (GGG 50)* or EN-GJS-400-15 (GGG 40), carbon steel optional rubber lined or stainless steel.
TYPES KSF, KMF, KDF-K, KDF-V, KAF, KRF APPLICATION Filter depending on type for diesel oil, oil or water piping systems in
ship and offshore installations classed or intended for Classification with Lloyd’s Register.
RATINGS Filter
type: Nominal
pressures: [bar]
Size range: Material:
KSF 6, 10, 25 DN 15 – DN 600 Spheroidal iron casting KMF 6, 10, 25 G ½” – 2 ½” Spheroidal iron casting KDF-K 6, 10, 25 DN 15 – DN 200 Spheroidal iron casting KDF-V 6, 10, 25 DN 100 – DN 600 Spheroidal iron casting,
carbon steel KRF 6, 10 DN 32 – DN 400 Spheroidal iron casting,
carbon steel KAF 6, 10 DN 50 – DN 1000 Spheroidal iron casting,
carbon or stainless steel,
ISO 9001:2008 LR TA EAC TR/TS FAT Foundry LR Approval
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Filter KAF® Bernoulli® size 300 JIS 10k for use in hazardous area zone 1 with ATEX & IECEx certifi ed instrumentation & controlFiltration of seawater on a LNG carrier build by Hyundai in Korea
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What do we stand for?Our values determine our actions!
guide words – values
Qualityawareness
Expertise
Creativity &innovation
Enviromental awareness
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guide words – valuesOur quality awareness applies to product and employee. Our standard of quality is set by the customer, whose opinion is always decisive. We are satisfied with our quality only when our customers are. In order to achieve this, all our staff are tech-nically competent and optimally trained and thus contribute to the company having a customer-orien tated presence. As part of the continuous process of improve-ment, administrative processes, decisions, services and product designs are under permanent review. In this way, optimisation potential is recognised and promptly implemented. Our aim is always to find the optimal solution – with well-founded knowledge, experience and a feel for people and processes, we achieve this goal.
Quality awareness
ISO, LR Type Approval and design appraisal, NORSOK, TR TS EAC as well asapprovals and inspections by DNV, ABS, RINA, BV and the collaboration withnumerous global inspection companies allow us to cater to specific approvalrequirements.
Our developed project ITP´s control the whole process from project award, manufactu ring, FAT´s in final inspection are detailed process control tools– up to delivery of project documentation with the product delivery.
Quality system and inspections
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Final documentation
for QAFCO QATAR
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Our references, projects and customersreferences
saarstahl
UreaCasaleTECNICAS REUNIDAS
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All of this is also refl ected in a broad customer spectrum.Our customers come from areas including:
• Chemical industry• Power plants / energy generation• Process, air-conditioning and refrigeration technology / HVAC• Automotive and construction machinery industry• Shipping processes, Lub oil filtration, Ballast Water• Petrochemistry• LNG / LPG / FSRU• Industrial food production
HYUNDAIHEAVY INDUSTRIES CO. LTD.
SETE ENERGY SAUDIA
CUMBERLAND
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Expertise
know-howOur aim is always to bring together the highest expertise in our domain and thus to guarantee it for our customers. We foster creative, flexible and hard-working employees andcreate the suitable environment for innovations in all areasas well as the implementation there of through constanttraining. We stand out thanks to:
certified filter quality a wide product range high delivery capacity fast reaction times and delivery reliability and expertise in consulting, engineering and production
We achieve operational excellence through processes that are orientated towards value creation and that are constantly improved and we fight bureaucracy wherever we consider it to be inhibitive. We are thus quick in the implementation of new ideas on marketable products, in processing customer enquiries and in internal cooperation. Moreover, continuous improvements and changes strengthen our expertise.
CFD computation of fluid dynamics of the
claening sequence of a self cleaning fi lter
CFD of a wedge wire screen of a self cleaning
fi lter
Microscopic examination of a laser cut fi lter
screen
Environmental awareness is also important! We act respon-sibly towards society and the environment. Our quality is based on well-founded training, many years of practical application and experience as well as networks and coopera-tion. QUALITY is A MUST for us. We are conscious of our responsibility – for the quality of our work, the success and the name of our customers, our environment and for the people we work with.
Environmentalawareness
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Creativity andinnovationWillingness to take on responsibility and to take risks promotes entrepreneurial thinking. It also offers us new perspectivesand the chance to generate creative solutions even for un-usual requirements and problems. We thus want to be the preferred partner for our customers, through creative and innovative solutions and maximum quality.
Our innovation management stands for systematic intensi-fication and promotion of idea generation and project work. We are an important development partner of our customers. We develop customer-orientated solutions, make active use of syner gies and let our expertise influence all phases of a project.
We are internationally aligned. In the implementation of our growth strategy we are open to partnerships and alliances. Optimal results can be achieved only in a partnership-based collaboration characterised by team spirit and trust. We invest actively in the improvement of our abilities, knowledge and process techniques and always develop solutions that correspond to the current state of scientific knowledge and that meet the needs of our customers in the best manner.
We believe innovation is essential to resolve clients’ needs today and in the future.
Krone Filter Solutions is constantly working in R&D projects with clients and on it´s on and has published several patents.
Our Patents – research & development
KAF-S Bernoulli® Filters 20" for a power plant on the Suez Canal for
3.000 m3/h at 500 micron
Our development – small footprint KAF® Bernoulli®. The radial move-
ment of a motor is transfered to a axial disc movement.
www.krone-filter.com
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We develop and manufacture fi lters for all liquids.Our main fi lter lines are:
casted basket fi lters and casted duplex basket fi lters for liquids
fabricated customized tailor made welded filters
self-cleaning cooling water filters in different materials
Our strongest field of specialisation is cooling seawater filtration. Our high level of expertise of our staff, professional advice tailored to you, aftersales service as well as the vigorous development of our filter systems, taking the feedback of our customers into account.
Our product rangeinnovation
Self cleaning filter• KAF® Self cleaning Bernoulli®-filter• KRF Backfl ush-filter
• KSF® Single basket filter (fl anged)
• KMF Threaded basket filter• KWF Welded / custom made
basket filter• KWF-Inline Inlet flange and outlet
flange inline
Single filter
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• KDF-K Duplex filter• KDF-V Valve switch duplex filter
Duplex filter
Other filter solutions• KBF Bag filter• KOW Oil and water separator• SEPARATOR Centrifugal separator
Others / accessoires• DeltaP Differential pressure
indicator Contaminant level
indicator• Filterbags
• Basket strainers• Ring strainers• Wedged wire inserts
Strainer inserts
www.krone-filter.com
Type ApprovalCertificate No. 16/20086
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Welding shop
manufacuringKrone Filter Solutions welded filters are manufactured ac-cording to all worldwide requested standards. All approvals according to EN, Modul G, ASME, U-STAMP, LR, DNV, ABS, NORSOK and EAC, TR 032 are at hand.
Type ApprovalCertificate No. 16/20086
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manufacuringFoundryLR and ISO-certifi ed, state-of-the-art automated and appart from that our precise hand mould casting processes, our own flexible pattern shop, in house mechanical processing are our strength. Final product stress test and hydro testing of all products and manufacturing stages are mandatory in our workshop.
Foundry LR Approval for castings
KSF® family DN 15–800
www.krone-filter.com
Type ApprovalCertificate No. 16/20086
KSF® is a Krone Filter Solutions registred trademark 15
GRP productionFlexible and innovative ASME X-certifi ed production processes incontact moulding for small series and standard self cleaning fi lter range.
GRP / FRP-MONOLITH® is a Krone Filter trademark for the GRP / FRP vessels made with reduced joints.
manufacuring
14" GRP Filter KAF® Bernoulli® for a Urea plant in Qatar
20" KWF-inline for Yanbu industrial complex in
Saudi Arabia
Finite element
stress analysis of a
GRP / FRP fi lter vessel
GRP contact moulding fabrication
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Filter insert / Filterbasket manufacturingA filter is only as good as it basket!
State-of-the-art water-cooled resistance welding machines and the use of state-of-the-art stainless steel filter cloth & high-quality deep-drawn modular moulded parts form the core of our high-quality flexible screen workshop – which also manu-factures special screens in accordance with the customer’s own specifications.
A cooperation of Krone Filter Solutions with the german stainless steel meshmanufacturer Haver & Boeker guarantees not only highest quality mesh performance but also constant development of new geometries.
Krone uses high quality Haver & Boecker MESH forall products with SS mesh inserts like MINIMESH®
HIFLO-S 25 micron.
manufacuringWedged wire fi lter insert manufacturing
www.krone-filter.com
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worldwidefilter-impressions
Some few of our
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worldwidefilter-impressions
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LNG
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Krone Filter Solutions GmbHIndustriestrasse 19 | 28876 Oyten / GermanyTel. +49 42 07 9 87 69-0 | Fax +49 42 07 9 87 [email protected] | www.krone-filter.comwww.shop.krone-filter.com K
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