--

MAIN GROUP 4

FRONT AXLE

STEERING

Illustration

01 Front axle, Front axle beam 27

05 Front su spens ion, Tors ion arm, Steeri ng knuckle A27

11 Front springs, Stabilizer B 27

13 Shock absorbers, tront B 27

15 Steering gear, Instrument panel support 28

15 Steering column, Steering wheel A 28

15 Tie rod, Steer i ng damper B 28

98 Repair kits

99 Securing ports for front axle

Type 2/68 4 - 1 Supplom nl 2

MAIN GROUP 4 FRONT AX LE Front axle beam STEERING

9

10

5

7

3

I

Illustration 21

6

2 ---~ ~ e 4 ___c:;-------=:

8 15 16 14

Type 2/68 4 - 2 Supplemenl 2

M A I N G R 0 U P 4 FRONT AXLE STEERING

Key Part No. Description Qty Type and model

FRONT AX LE

211 400 035 AF '~Front axle a5SY. (Drum brakes)

from Ch. No. 2102000001 t0210 2300 OOO(LHD) 2 11-271' M 506

from Ch No. 210 2000 001 t0210 2300 OOO(RHD) 214-274

replace:

for RHD 211 415741 D by 214415741 C

211 400 035 AL Front axle ossy. (Oi sc broke LHD) 211-271

from Ch. No. 211 2000001 214 400 035 AQ Front axle ossy. (Disc brake RHD) 214-274

from Ch. No. 211 2000001

FRONT AXLE BEAM (1) 211401 061 K Front axle beom

to Ch. No. 219 300000

(1) 211401061M Front axle beam

from Ch. No 2102000001 to 210 2300000

211 401 061 M Front axle beam (LHO) 211-271

from Ch. No 2112000001 (1'1 214401061 Q Front axle beam (RHO) 214-274

from Ch. No. 211 2000001 to 211 2300000 (1) 214401061 D Front axle beam (RHD) 214·274

from Ch. No. 2122000001

211 401 213 Mounting plate M 506: 21 -271

for brake servo (LHO)

2 211 401 253 Stop (rubbed, upper - Tors i on arm 2

3 211 401 263 A Stop (rubber), Icwer - Torsion arm 2

4 211 401 279 Lock plate - Stop (rubber) 4 (5) 211 401 291 Shim 0.5 mm between X

front axle ond frame

to Ch. No. 219 300 000

5 211 401 291 A Shim 0.5 mm between X

front ax Ie and frame

from Ch. No. 210 2000001

6 N185151 Grease nipple A 6 1

7 N 18 516 1 Grease nipple A 8 2

8 N185112 Greose nipple C 8 2

9 211498121B Bolt - Front axle mounting 8

113499 131 Lock plate 8

to Ch. No. 210 2093 206

10 N 12012 2 Lock washer B 12 8

Illustration 21 Type 2'68 4 - 3 Supptoment 3

11 211 401 301 B Needle bearing, outer - Torsion arm 4

(outer dia. 57.0 mm)

( 11) 211 401 303 Needle beoring, outer - Torsion arm 4

(outerdia.57.2mm)

12 211 401 321 Metal bush - Torsion arm 4

13 211 405 127 Cap - Seal (outer dia. 47.25 mm) 4

(13) 211 405 127 A Cap - Seal (outer dia. 47 45 mm) 4

14 211 405 317 B Bush - Swing lever shaft 2

15 N 102425 Stop screw - Swing lever 2

from Ch. No. 211 2000001

16 N 11 0088 Nut, hex. M 8 2

Illustration 21 T y p c 2/68 4-4 Supplement 2

11 ustration A21 Ty,e 2/68 4 - 5 Supplement 2

Front susp .MAIN OR U P 4 FRONT AXLE enslon

STEERING

33

~ , 13

Q

, j11 ,0 ~ 15

0 99

~ - 6

- ~G~ .,

~ , . 1 J r

4 27 25

22 23

30 29 28

II LI24 ~,----~ '@J~~@

-7

( :=,: I

I @-8

I

23 27 26

19 5 ~ - 13

16

32

. ,.

24

31

Illustration A2l Type 2/68 4 - 6

___suPPlement 2

M A I N ROUP 4 FRONT AXLE

STEERING Key Pan No. Description Qty, Type and model

FRONT SUSPENSION

211 405 101 B Torsion arm, left, upper,

with ball joint

(1) 211405102 A Torsion arm, right, upper,

with boll joint

2 211 405 129 A Dust excluder - Torsion arm 4

" . (3) 211 405 151 ·F Torsion arm, left, lower 1 with boll joint

to Ch. No. 219 300000

3 211 405 151 E Torsion arm, left, lower

wi th ball joi nt

from Ch, No. 2102000 001

(3) 211 405 152 /;. Torsion arm, right, lower with boll joint

to Ch. No. 219 300 000

(3) 211 405 152 Torsion arm, right, lower

with ball joint

from Ch. No. 2102000 001

4 211 405311 C Steed ng knuck Ie, left

to Ch. No. 2102300 000

5 211 405 311 E Steering knuckle, left

from Ch. No. 211 2000 001

(4) 211 405312 C Steering knuckle, right

to Ch. No. 210 2300 000

(5) 211405312 E Steering knuckle, right

. from Ch. No. 211 2000 001

6 211 405319 Eccentr ic bu sh - Steer i n.g knuck Ie 2

(7) 211 405 331 A Clamp - Broke hose 2

to Ch No. 210 2300 000

7 211 405331 B Clomp, left - Broke hose

from Ch. No. 211 2000 001

(7) 211 405332 B Clamp, right - Broke hose

from Ch. No 211 2000001

8 N 11 5301 Washer A 19 - Steering knuckle mounting 4

9 211405371 A Ball joint 48.3 mm knur!ing dia. 4

. (9) 211 405373 Boll joint 48.6 mm knurling dia. 4 10 211 405375 Seal - Boll joint 4

11 211 405383 Retaining ring, upper - Seal 4

12 211 405385 Retaining ring, lower - Seal 4

Illustration A21 Type 2/68 4 - 7 Supplemonl 2

13 211 405 389 Nut, hex. M 18 x 1. 5 (self locking) 4

14 311 405381 Plug - Boll joint 4

15 N185151 Grease nipple A 6 - Boll joint X

111 405 175 A Mounting bolt lower - Shock obsorber 2

to Ch. No. 219300000

N 12 825 1 Dowel pin grooved 4 x 25 2

to Ch. No. 219 300 000

16 211 405579 Hub - Front wheel 2

from Ch. No. 211 2000 001

17 211615301 A Broke disc 2

from Ch. No. 211 2000 001

18 N 14770 1 Screw, cheese hd. M 8 x 15 4

19 211 405 593 A Splash shield, left - Broke disc 1

from Ch. No. 211 2000001

(19) 211 405594 A Splash shield, right - Brake disc

from Ch. No. 211 2000001

20 N 10227 1 Bolt, hex. hd. M 7 x 12 6

21 N 12037 2 Lock washer 7 6

22 211 405615 C Broke drum, front 2

to Ch. No. 210 2300000

23 *211 405 625 Front wheel bearing, inner 59 mm dio. 2

24 211498 071 A Beori ng set for 1 front wheel 2

25 211 405631 A Spacer - 2

F rant wheel bearing, inner

to Ch. No. 210 2300 000

26 211 405631 B Spacer - 2

Front wheel bearing, inner

from Ch. No. 211 2000001

27 ~211 405641 D Oil seal - Front wheel bearing, inner 2

28 *211 405 645 Front wheel bearing, outer, 45 mm dia. 2

29 *111 405661 Thrust washer 38 x 20 - 2

Front wheel bearing (outer)

30 211 405669 Clamping nut, left-

Bearing adjustment

(30) 211 405670 Clamping nut, right-

Bearing adjustment

31 211 405691 A Grease cop - Front wheel, left

to Ch. No. 210 2300 000

32 211405691 B Grease cop - Fran t wheel, Ieft

from Ch. No. 211 2000 001

(32) 211 405 691 A Grease cop - Front wheel, right

to Ch. No. 210 2300000

(use: 311 405381)

(32) 211 405691 B Grease cop - Front wheel, right

from Ch. No. 211 2000001

(use: 311 405 381)

33 N 11 604 1 Cover plate 36 - Torsion arm 4

Illustration A21 Type 2/68 4 - 8 Supplement 2

) I

Illustration 821 Type 2/68 4 - 9

S ppl ment 2

FRONT AXLE STEERING

TorSiOn Springs. Stabilizer Shock absorbers

I 17

Q} llJDJ

8 @8a=J~ I J I I I /15 16

I15 I 13 14yo 7

12

I

4 5. __6_ V'

17

1

lustrat;on 821

4 _ If)

MAINGROUP 4 FRO~IT AXLE SlEEKING

Key Port No. Description Qty. Type and model

TORSION SPRINGS

(1) 211 411 033 Torsion spring (nine leaves) 2

to Ch. No. 219 300000

211 411 033 E Torsion spring (nine leaves) 2

from Ch. No. 2102000 001

2 111 411 151 Grub screw - T arsion spring mounting 6

3 111 411 155 Nut - Grub screw 6

4 211 411 309 A Stabilizer 1

5 ~'211 411313 A Rubber cushion - Stabi lizer 2

6 q11 411 323 A Spring retaining clip 2

7 ';'211 411 333 A Spring clip - Stabilizer 2

8 N 10452 1 Bait, hex. hd. M 10 x 52 2

9 N120112 Lock washer A 10 2

10 N 11 010 4 Nut, hex. M 10 2

11 211498101 A 1 stabilizer mounting set X

for one side

SHOCK AUOR8ERS ( 12) 211 413031 F Shock absorber, front 2

(211 413031 ElF are supplied)

to Ch. No. 219 300 000

12 211 413031 P Shoe k ab sorber, front 2

(211 413031 P/Q are supplied)

fram Ch. No. 210 2000 001

(12) 211413031G Shock absorber, front (heavy duty) 2 M 103

to Ch. No. 219 300 000

(12) 211 413 031 R Shock absorber, front (heavy duty) 2 M 103

from Ch. No. 210 2000 001

(211 413 031 R/S are supplied)

(12) 211413031T Shock absorber, front, adjustable 2

to Ch. No. 219 300 000

(12) 211413035 Shock absarber, front, adjustable 2

fram Ch. No. 210 2000 001

(13) 211 513 371 Bush - Rubber grommet 1~1 413 381 A 4

13 211413371 Bush - Rubber grommet 211 413381 A 4

(14) 111 413381 A Grommet (rubber) 4

for shock absorber 211 413 031 E/F

14 211 413381 A Grommet (rubber) 4

for shock absorber 211 413 031 Q/S

(14) 211 413 381 B Grommet {rubber} 4

for shock absorber 211413031 P/R

Illusiration 821 Type 2/68 4 - 11 Supplomonl 3

(15) N 2 112 1 Lock washer j 12.5 outer 2

for shock obsorber mounting, lower

to Ch. No. 219 300 000

(15) N121111 Lock washer J 10.5 inner 2

for shock absorber mounting, lower

to Ch. o. 219 300000

(16) N 1\ 010 NUl, hex. M 10 lower - Shock absorber 2

to Ch. No. 219 300 000

(17) 211 413401 Bolt M 12 x 1.5 x 91 - Shock absorber 2

10 Ch. No. 219 300 000

15 12 232 \ Lock washer B 12 4

from Ch. No. 2102000001

16 11 0202 NUl, hex. M12x1.5 2

lower - Shock absorber

from Ch, No. 2102000001

17 N \0 192 1 Bolt, hex. hd. M 12 x 1.5 x 100 2

Shock absorber

from Ch. No. 2102000001

18 N 12232 1 Spring washer B 12 2

19 11 0202 NUl, hex. M 12 x 15 2 upper - Shock absorber

(17) 211413401A Bolt M 12 x 1. 5 x 95 - Shock absorber 2 M 103

10 Ch. o. 219 300 000

(15) N 11 531 1 Washer A 13 4 M 103

to Ch. No. 219 300000

1\luslralion 821 Type 2/68 1\ - 12

SupplOmC"1 3

Illustration 28 Type 2/68 4 - 13 Supplement 2

MAINGROUP 4 FRONT AXLE Steering gear

STEERING

1 27 19 20

-7 r

--17 ,.-

22 2

18 . 25

6

4

~ 14

13

@ 16

~ 15

TYl>e 2/68 4 - 14

3

24

26

11 9

8

10 12 5

Illustration 28

Suppl men' 2

MAINGROUP 4 FRONT AX lE STEERING

Key Part No. Description Oty. Type ond medel

STEERING GEAR

211 415049 F Steering gear, 211-271

without steering drop arm (LHD)

(1) 214415049 F Steering gear, 214·274

without steering drop arm (RHO)

2 N 10455 1 Bolt, hex. hd. BM 10 x 5S I

3 N120112 Lock washer A 10 4

(4) 211415105 E Case - Steering gear (LHD) 1 211·271

to Ch, No. 219 127054

4 211 415 105 F Case· Steering gear (LHD) 211-271

from Ch, No. 219 127055

(4) 214 415 105 B Case - Steering gear (RHD) 214-274

to Ch. No. 219127054

(1) 214415 105 F Case - Steering gear I~H ) 214-274 from Ch. No. 219 27055

5 211 415 131 B Cover - Steering gear case (LHD) 1 211-271

(5) 214415 131 A Cover - Steering gear case (RHD) 1 214-274

6 211 415 133 A Plug - Steering gear case cover 1

7 211 415109 Dust seal - St~ering worm 1

8 211 415 143 B Adjusti ng screw 1

9 N111611 Nut, hex. M 12 x 1 - Adjusting screw 1

10 N 10 243 1 Bolt, hex. hd. M 8 x 28 S X 11 N 10 247 3 Boll, hex. hd. M 8 x 3S X

12 N 10 340 4 Bol t, hex. hd. M 8 x 40 2

13 211 415 163 C End cover 1

14 211 415 171 Shim O. 1 mm X ( 14) 211 415 173 Shim O. 125 mm X (14) 211 415 175 Shim 0.15 mm X (14) 211415177 Shim 0.3 mm X

15 N 102167 Bolt, hex. hd. M 6 x 18 4

16 N 12006 2 Lock washer B 6 4

17 211 415205 F Steering worm (LHD) 1 211-271

(17) 214 415 205 Steering worm (RHD) 1 214-274

( 18) 211415221 B Steering lever shaft with peg roller bearing 1

to Ch. No. 219 127 054

18 211 415221 C Steering lever shaft with peg roller bearing

from Ch, No. 219 127055

19 N 11 2162 Nut - Slotted M 20 x 1. 5 20 N 12 538 1 Cotter pin 4 x 40

Illustration 28 Type 2/68 4 - 15 Supplemenl 2

'-------

21 211 415223 B Toper roll er bear ing 1

22 211 415 233 B Boll race, upper and lower 2

23 211 415235 Boll 1/4 " 28

24 211 415 237 Retaining ring for ball race 2

(25) N 14907 1 Washer A 25 x 36 x 7 - 1

Steering lever shaft

to Ch. No. 219 127 054

25 211 415273 Gasket - Steering lever shaft

from Ch. No. 219 127055

26 211 415277 Gasket - Steer ing worm 1

- *211 415 355 Ring - Swing lever 1 (27) 211 415371 B Drop arm (LHD) 1 211-271

to Ch. No. 211 2300 000

(27) 214415 371 B Drop arm (RHD) 214-274 to Ch. No. 211 2300 000

27 211 415371 B Drop arm

from Ch. No. 2122000001

Illustration 28 Type 2/68 11 - 16 Supplamenl 2

IllUSlrOTion A28 Typ" 2/66 4 - 17 SU piC c"I 2

---------------~--~----------~~~--_....:.-

MAIN GROUP 4 FRONT AXLE Steering column

STEERING Steering wheel

39 ~ ~ 20 21 29 11 ~ 38 ®

28 ~ 32 27 §

826 @ 37 .. 36 @

33 10 ~

[J @)-35

~-34

9 12

7 18 @~ 31

3-@}19 2

17 ~

i ~ 25 ~ 24

.'-=

15 14 13 22

~ 23

i @)

18 @ @-30

1 4 -@) ~/Q

~ 6

~ 5

Illustration A28 Type 2/68 4 - 18

Supplemenl 2 _

M A I N G R 0 U P 4 FRO,tnr AXl.E

STe.ERHH~

Key ParI No. Descrlplion Otl' Type and model

STEERING CO'bUMN . STIEERING WHEE I.. 1 211415409 Flange - Steering worm

2 211415417 Coupling disc

3 N 10358 1 Bolt, hex. hd. BM 8 x 33 4 4 211 415423 Nut, hex. M 8 (self locking) 4

5 N 103455 Boll, hex. hd. M 8 x 45 1

6 211 415423 Nut, hex. M 8(self locking) 1

(7) 211 415 505 Sleering column 1

with locking shells

10 Ch. No. 218 220000 (7) 211 415505 B Sleering column

wilh locking shells

from Ch. No. 219000001 bis 219 300000

(7) 211 415505 D Sleeri ng col umn

with locking shells

from Ch. No. 210 2000 OOlto 2112300 000

7 211 415501 A Steeri ng co I umn

wiTh locking shells

fro m Ch. No. 212 2000 00 1

8 211 415551 Support - Instrument panel (LHD) 211·271

from Ch. No. 210 2000 001

(8) 214415552 Support - Instrument panel (RHD) 214·274 from Ch. No. 210 2000 001

(9) 211415561 Tube - Steeri ng col umn

to Ch. No. 219 300 000

(9) 211415561 A Tube - Steering column

from Ch. No. 210 2000 001 to 211 2300 000

9 211 415561 B Tube - Steering column

from Ch. No. 2122000 001

10 211 415585 A Ball bearing -

Steering column

11 211 415597 InsLJlating wosher on steering lignition lock

(12) 211 415 599 Insuloting washer - Steering column

to Ch. No. 211 2300 000

12 211 415599 A Insulating washer - Steering column

from Ch. No. 212 2000 001

13 211415601 E Brocket - Steeri ng co IUilln tLJbe

10 Ch. No. 219 300000

Illu lrotlon A28 Type 2/68 4 - 19 S,IpplarnOfll4

14 111821149A Spring washer 3

15 10238 7 801t, hex. hd. M 8 x 15 3

N 11 670 1 Washer 8.1 2 M511

16 211 415601 F Brocket - Steering column tube 1

from Ch. No. 2102000001

17 N 102404 Bolt, hex. hd. M 8 x 20 2

18 211 415 6rFJ A Washer 8.4 )( 21 4

19 311 827 181 Washer 8.3 1

20 N 10 2154 Bolt, hex. hd. M 6 x 15 2

21 N 11 695 2 Washer 6. 1 2

(22) 211415617A Grommet - Steering column tube 1

to Ch, No. 211 2300000

22 211415617B Grommet - Steering column tube

from Ch, No. 2122000001

23 211 415621 Cop, lower - Steeri ng co Iumn tube 1

24 N 12 2262 Spring washer B 6 2

25 N 107144 Screw, cheese hd. AM. 6 x 12 2

(26) 211415637 B Cushion (rubber) - Steering column tube 1

a Ch, No. 211 2300 000

26 211415637 C Cushion (rubber) - Steering column tube

from Ch, No. 212 2000 001

27 211415641A Washer - Cushion (rubber)

28 N 12 316 1 Lock ring 48 x 1.75

29 211415645 Beading - Steering/ignition lock

to Ch. No. 219 300000

30 N 12026 1 Lock washer B 6 4

31 N 14 1405 Screw, fillister hd. AM. 6 x 15 4

32 211 415651 D Steering wheel with self-cancelling ring 1

33 211 415657 A Sel f-concelt ing ri ng - 1

Flashing indicator switch

34 N 10805 1 Screw, fillister hd. AM 3.5 x 5 3

35 N 12 131 2 Shake-proof washer J 3.7 3

36 113415589 A Thrust ri ng 1

37 113415587 A Compression spring 1

38 N1l1653 Nut, hex.M18x1.5 1

39 211 415669 Cop 1

Illustration A2B Type 2/68 4 - 20 Supplement 2

IIluslral ion 828 Type 2/68 4 - 21 SlJpplomenl 2

29 30 37 36

Tie rod

16

FRONT AXLE

STEERIN'G

23

24

25 26

27

~ ~ 32

4

© e8 @)5

n ~14

19 20

o u P 4MAIN GR

Illustration 828 Type 2/68 " - 22 Sup P lcmenl 2

MAINGROUP /I FRONT AX LE STEERING.

Key Port No. Description Qty. Type and model

TIE ROD

1 211 415701 G Drog I ink 1

2 N 11 2122 Nut - Slotted M 12 x 1. 5 2

3 N 12532 1 Cotter pin 3 x 25 2

4 211 498 171 A Repair kit 1

for swing lever shaft

5 *N 122442 Lock washer B 24 x 38 1

6 2114157410 Swing lever (LHD) 1 211-271

(6) 214415741C Swing lever (RHO) 1 214-274

7 ':'211415743 Friction washer 1

8 1~211 415749 Gaske t - Protect ion cap 1

9 ~'N 10142 1 Bolt, hex. hd. M 12 x 1.5 x 50 1

10 ~'21l 415751 Lock plate 1

11 *211 415 355 Ring - Swing lever 1

12 *211 415 753 Sealing washer - Swing lever 1

13 .;, 21 1 415 755 B Protection cop 1

14 *211415763A End plug 1

15 211 415801 F Tie rod, (adjustable) 1

16 211415802 F Tie rod, (not odjustable) 1

17 311 415811 C Tie rod end, left-hand thread 1

18 311415812 C Tie (od end, right-hand thread 1

19 III 415 841 A Clomp 18 mm dio. 2

20 Nl0 171 1 Bolt, hex. hd. M 8 x 1 x 32 2

21 N 12009 1 Lock washer A 8 2

22 N 11 0182 Nut, hex. M 8 x 1 2

23 113415 835 Dust seal 6

24 111 415837 Retoining ring 27 mm dia. - Dust seal 6

25 113415 837 Retaining ring 8.2 mm dia. - Dust seal 6

26 N 112122 Nut, slotted, M 12 x 1.5 4

27 N 12 532 1 Cotter pin 3 x 25 4

28 211 415901 F Steering damper 1

(211 415901 F/G are supplied)

29 113415907 C Grommet - 2

Steering damper 211 415901 F

(29) 211 415907 C Grommet - 2

Steering damper 211 415901 G

Illustration 828 Type 2/68 /I - 23 Supplement 2

30 211 415909 Bush - Grommet 2 31 211 415939 Washer - Steering damper 1

32 N 10 471 1 Bolt, hex. hd. M 10 x 72 S 1

33 N 120112 Lock washer A 10 1 34 N 11 0104 Nut, hex. M 10 1 35 N 12 522 1 Cotter pin 2 x 22 1

36 N 10 440 1 Bolt, hex. hd. M 10 x 40 1 37 N 12 111 1 Lock plate J 10.5 1

SECURING PARTS - FROfCT AX LE 211 499 121 B Bolt - Front axle mounting B 113499 131 Lock plate 8

to Ch. No. 210 2093 206

Illustration B28 Type 2/68 4 - 24 Supplement 2

M GROU 4

Part No. Description Qty.

REPAIR KITS

2 1 498 011 A Bearing set for 1 front wheel

comprising:

211 405625 Toper roller bearing, inner - Front wheel 1

211405641 B Oil seal, to Ch. No. 217 190000 1

211 405641 D Oil seal, from Ch. No. 218000001 1

211 405 645 Taper roller bearing,outer - Front wheel 1

111 405 661 Thrust washer 38 x 20 1

111 405 681 Lock plate, 1

to Ch. No. 217 190000

211 498 101 A 1 set of stabilizer mounting parts for one side

comprising:

211 411 313 A Rubber mounting 1

211 411 323 A Clip 1

211411 333 A Clip 1

N 10452 1 Bolt, hex. hd. M 10 x 52 1

Nll0l02 Nut, hex. M 10 1

N120112 Lock washer A 10 1

211 498 111 A Repair kit for swing lever shaft comprising:

211 405 317 B Bush 2

211415355 Ring - Swing lever 1

Shoft 1

211 415743 Thrust washer 1

211415749 Seal 1

211 415751 Lock plate 1

211 415 753 Seal 1

211415755 B Protective cap 1

211 415763 A Dust cop 1

N 10 142 1 Bolt, hex. hd. M 12 x 1.5 x 52 1

N 12 244 2 Spring washer B 24 x 38 1

Illustration - T y e 4 - 25

Supplement 2