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Page 1: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 2: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Key - Directors Profile

Page 3: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Key - Directors Profile

Page 4: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

OUR MANUFACTURING FACILITY 50,000 Sq‐ft, 20 bays ARAI Accredited Plant , with ISO 9001 ‐20015 Quality standard equipped with state of art facilities to ensure quality products delivered on time, more than 500 busses running successfully in India and Middle east, Plant capacity of producing 100 busses per month running only general shift, our mission to design and manufacture high quality buses , Trucks, customised vehicles and customised load carriers that are innovative in style with material and process optimised reliable products , ensuring the durability and Quality products which meets the highest standards.Development and manufacturing wide range of (FRP) composite parts and assembly.Thermoforming textured & Pre‐Painted Plastic sheets for interior Trims .The panel sheet stretching machine ensures wave free side panels giving more finish to the bus.

TECHNO PRODUCTION PLANT

Page 5: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 6: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Full service Provision in Total Process jointly with our abroad Partner’s.

Page 7: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

IndiaIndia• Bus & Coach Maker : Tata Motors / Ashok Leyland / Cerita Motors / Corona /

Swaraj Mazda Eicher / Volvo India / M Benz India / Temsa etc.• Big Potential for Buses & Coaches Market (50,000 Units/Year)

• Bus & Coach Maker : Tata Motors / Ashok Leyland / Cerita Motors / Corona / Swaraj Mazda Eicher / Volvo India / M Benz India / Temsa etc.

• Big Potential for Buses & Coaches Market (50,000 Units/Year)

Volvo ‘9700’-Azad OEM(Volvo B7R Chassis )

JCBL Cerita ‘JC 12 HD’(Kinglong Chassis) Tata ‘Globus (Hispano Body-ACGL) Ashok Leyland ‘Luxura’ (Irizar -TVS)

Mercedes Benz India Private LTD ‘SUTLEJ’ (O 500R/Rf Chassis)Swaraj Mazda Ltd. ‘LT-134PR’

(Isuzu Chassis)

Corona ‘Ambaari’

Temsa-India ‘Safari’ (2010 Coming)

Market Trend (Coach Grade)

Page 8: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Global Standard Regulation Check(CMVR regulations, standards & Bus code, ECE/EEC, FMVSS, etc..)

VASSMAAN ContentsUsing Customer support.

Safety VisionHumanposition

Specific Others

VASSMAAN Regulation Check Guide

Regulation & Standards check

Page 9: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

• Preparation of DATA & Standard & Specification C/Over, Reference, Standard, Hardware data .

Drive Chassis’s Specification Data. Engineering Standard and Requirement.

Test Standard and Detail Test Procedure. Hardware Standard and Specification.

Page 10: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Concept  Rendering

COACH (Large bus) - Rough SketchCOACH (Large bus) - Rough Sketch

7. Style Design Concept Style Design

Page 11: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

▶ EXTERIOR - Giant Shape + Hard Edge- Progressive & New Face Design- Low Cost Design for Mass Production- Powerful & Attractive Image

Style Design ConceptStyle Design Concept▶ INTERIOR

- Deluxe In-panel & Center Facia- Hi-Tech & Functional Interior

< Exterior Sketch >

< Exterior CAD Graphic >

- Modularization/ Good Productivity/ Attractive Style- Low Cost / Consideration of RHD IP / Comfortable Design for a long-distance driver

< Interior Sketch >

Style Design

Page 12: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

COACH (Large bus) – “A” Class SkinCOACH (Large bus) – “A” Class Skin

7. Style Design

Page 13: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Package LayoutPackage Layout

Classification Descriptions Remarks

Package Layout

Platform • Chassis / Engine Compartment / Body Decking Check

Dr’s Compartment • Ergonomic Position : Comport / Visibility / Dimensions

Interior & Exterior • Seat Arrangement / Air Con. Louver etc.

Body Section • Floor Type & Level / Body Balance

Regulation Check • CMVR regulations, standards & Bus code, ECE/EEC, etc.

< Interior / Exterior Layout >

< Driver’s Compartment Check > < Chassis Platform / Body Decking Check >

< Body Section –Gang Way / Flat Floor >

Package Engineering

Page 14: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Package LayoutPackage Layout Package Engineering

Page 15: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Structure Design of Bus Paneling – Exterior luggage compartment lid panel

Dashboard concept Design of Bus Dashboard Finally on the Bus

Head Lamp Design Tail Lamp ProtoHead Lamp Proto

Page 16: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

12m – Driver Cabin

12m – Passenger Door Panel

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FEA analysis

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Head Lamp Design

ROLL OVER ANALYSIS

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1:10 SCALE

Page 20: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Structure Proto

Paneling & FRP Fitment 

Painting 

Glass Fitment  stages

Trims & Dashboard Fitment 

Page 21: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 22: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Driver Cabin Interior development

Page 23: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

From Oct – 2013 to March – 2016 – 3 different Rear Engine Coach Bus Design,  Development & AIS 052 Certification completed, which includes all Tooling, Production System for weld line, Side panel Stretching SPM & Cubing Station.

8M ‐ BUS 12M ‐ BUS 14M ‐ BUS

2.5 yrs – 3 Coach models: Rolled out with CMVR Certification

Page 24: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

© 2013 ADVANDES All Rights Reserved 24

12m

Page 25: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

1:1 – BUS Proto Final Build & Conformation on sheet metal design release for tooling,  we achieved 110mm size of A‐Pillar

Page 26: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 27: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 28: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

SMILEY ELANZA for TATA - International Business, MIDDLE EAST MARKET

Page 29: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

300 Luxury Bus manufactured for domestic market

600 School Bus manufactured for middle east market

Page 30: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 31: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 32: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 33: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 34: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Electric 12M city Bus Design & Developed For AMS in 8months time .

Page 35: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Electric 12M city Bus

Page 36: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 37: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

160 – Tons Die steel, 19 skin panel Draw Dies, 26 skin panels of Front & Rear Fascia with Bumper processed with in 50 days remarkable achievement .

Page 38: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

STAGE 1 LH, RH & STAGE 2 VERTICAL FIXTURES Commissioned at ACGL Goa. April 2013

Page 39: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

Layout & Modular Production System for BUS production Line.

Page 40: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

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FRAME WELDING & ASSEMBLY SYSTEM FOR SLF BUS

Page 41: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

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6 ‐FRAMES ASSEMBLY DISPATCH AFTER CMM INSPECTION

Page 42: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

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Commissioning and Buyoff of Frame assembly line at ALWAR

Page 43: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 44: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 45: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 46: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured
Page 47: Key -Directors Profiletradelatinperu.com/images/VASSMAAN_PRESENTATION_BUS_PLAN… · JCBL Cerita ‘JC 12 HD ... 300 Luxury Bus manufactured for domestic market 600 School Bus manufactured

1. Human Resource from India, Korea, Italy, Germany & China.2. India, Korea & China Government Facilities Joint Venture for Testing3. Advanced & Skilled Automotive Development Technology Support 4. Project Management with Low cost / Quick delivery / High quality5. Supplier Manufacturing T.A Joint & Production supervising. 6. Any other Customer’s Innovation Planning support.

D‐MEC IMAGEERING INC.

◎ Address :  B‐ 803 / 804  Pangyo Innovalley ,  621 Sampyeong‐dong,  Bundang‐gu, Seongnam‐shi,  Kyungki‐do,  KOREA

◎ TEL : 82+ 31‐698‐2050  /  FAX : 82+ 31‐698‐2065

◎ CEO e‐mail : smchun@d‐mec.com    www.d‐mec.com

Other Information & References

D.Ganesh IND +91 996 555 9989, Skype- joy_ganesh CEO e-mail ; [email protected] Engineering Private Limited,

Research & Development Centre –No# 5C/91, Aarthi Ind. Estate, Moulivakkam, Chennai - 600 116.Proto & Tool Shop -No# 2 & 33, BLOCK - S, M.I.D.C, BHOSARI, PUNE - 411 026.Engineering Design Centre-No# 301, 3rd Floor, HSBC lane, HitechCity, Hydrabad - 500 032.