kettle type heat exchanger (bku) design & estimation spreadsheet · 2021. 2. 28. · kettle...
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Kettle Type Heat Exchanger (BKU) Design & Estimation Spreadsheet
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Version : 1.2 Calculations available :Release Date : 16 February, 2021 Shell Thickness ‐ ASME UG 27 (1) and TEMA R & CB 3.1.3Software : Excel Size : 1.5 MB Dish End Thickness ‐ ASME App. 1‐4c and TEMA R & CB 3.1.3Design Type : Mechanical Tubesheet ‐ TEMA RCB 7.132
Body Flange ‐ ASME App. 2 2‐7 a)Design Code : ASME Sec. VIII Div. 1 & TEMA Nozzle ‐ ASME UG 45TEMA Type : BKU Baffle ‐ TEMA R & CB 4.4.1
Tie Rod ‐ TEMA R & CB 4.7.1Options :TEMA Class : R and CB Output : 1. BOQ with Costing.Passes : 2, 4, 6 2. G.A Drawing (Hori. Pos. Only) in PDF File.Nozzle Flange : Slip On and Weld Neck Purpose : Pre‐Bid/Costing and making fabrication drawingTubesheet Cons. : Forge and Plate (Drg. not to use for fabrication purpose)Material : SS304, SS304L, SS316, SS316L,CS (SA516) and Custom to add
PASS PATTERNS
6 PASS2 PASS 4 PASS
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Kettle Type Heat Exchanger Design & Estimation Spreadsheet v1.2
Screenshots
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Kettle Type Heat Exchanger Design & Estimation Spreadsheet v1.2
Input Sheet
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Kettle Type Heat Exchanger Design & Estimation Spreadsheet v1.2
W.L.
T.L.
DETAIL DIMENSION OF ASSEMBLY
T.L.
W.L.
UNITkgf/cm2 g
°Ckgf/cm2 g
mmNos.
°C
JOINT EFFICIENCY 0.85 0.85HEAT TREATMENT NA NA
MDMTRADIOGRAPHY Spot Spot
NO. OF PASSES 1 6FLUID (CIRCULATED)
TEST PRESS. (HYDRO) 3.9 13.208CORROSION ALLOWANCE 0 0
DESIGN PRESSURE 3 10.16DESIGN TEMPERATURE 120 398
SHELL SIDE TUBE SIDEEFF. HTA (m²) 322.85DESIGN CODE ASME SEC. VIII DIV. 1 & TEMA CLASS R
BAFFLE PLATE/SEALING & SLIDING STRIPGASKET GIRTH FLG. (T./SHT TO CH. FLG.)GASKETS NOZ. FLG. (SHELL)GASKETS NOZ. FLG. (CHANNEL)BOLTING (GIRTH FLANGES)BOLTING (NOZZLE FLG.) SHELL SIDEBOLTING (NOZZLE FLG.) CHANNEL SIDESADDLE SUPPORTWRAPPER PLATEPASS PARTITION PLATE
Spiral Wound
GIRTH FLANGE SS SA182 F316
SA240 Gr.304
CSSA240 Gr.316
SA193 Gr.B7
SA240 Gr.316TIE‐ROD SS316
CHANNEL D'END SA240 Gr.304GIRTH FLANGE TS SA182 F304
MAIN SHELL SA240 Gr.316CHANNEL SHELL SA240 Gr.304
TUBES SA213 TP304TUBESHEET SA182 F304
MATERIAL OF CONSTRUCTION FOR MAJOR COMPONENTS:
COMPONENT MATERIAL
N7 50 40 150# SORF 150N6 80 40 150# SORF 150N5 200 80 300# SORF 150N4 200 80 300# SORF 150N3 50 40 150# SORF 150N2 50 40 150# SORF 150N1 250 40 150# SORF 150
Size NB Sch. Class Type NOZZ. PROJ.NOZZLE SCH. FLANGES
SHELL INLETNozz. No.
Service
SHELL OUTLETSHELL OUTLET
CHANNEL OUTLETCHANNEL INLET
SHELL VENTSHELL DRAIN
REV.NO.
COMPANY NAMECLIENT DATETITLE ENQUIRY NO.DRAWING NO. QTY
NOTES :‐1. TUBE TO TUBESHEET JOINT : SEAL WELD JOINT & GROOVED EXPANSION2. EXPANSION BELLOW : NO
6 PASS
12016 80 16
90
8
50
50
86
8630
2022
200 920 4095
4.54.5
5 5
4 819
14
2730
500350
483
6 6 30° 1930
8
1400
8
1400
812
1442
1442
1416
1416
1480
1525
1390
1390
1445
1448
1448
5 5
1212
819
265
TUBE 25.04 OD 2.108 (Min.) THK 38.1 PITCHDETAILS 443 NOS. 4200 ST. LRNGTH 90 LAYOUT
Output
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Kettle Type Heat Exchanger Design & Estimation Spreadsheet v1.2
Demo Video
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Kettle Type Heat Exchanger Design & Estimation Spreadsheet v1.2