kbs 1001 –1551 dg double mitre-cutting … 1001-1551 (en).pdfmachine pc with graphic touch screen...
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Circular saws for steel and non-ferrous metalsBand saws for steel and non-ferrous metals
Circular / Bandsaws for structural sections■ KBS1001–1551DGStructural drilling machinesPlate processing centresCoping robotsPunching/Shearing lines
KBS1001–1551DGDouBleMitre-CuttinGBanDSawinGMaChineS
ContinuouSPreCiSionanDPerforManCe
KaltenBaChKBSbandsawingmachinescombinesolidmachinetool construction with modern, high-performancedesignele-ments,forclass-leadingresults.
Good accessibility and ease of ope-ration ensure maximum efficiency. Large cutting capacity – even at sharp mitre angles – is a result of a innovative, compact design, based around a rigid bow machined from solid plate running in linear guides. A frequency-controlled main drive not only facilitates operation, but de-livers more power to the band.
KBS1001DG
KBS1301DG
KBS1551DG
DouBleMitre-CuttinGBanDSawinGMaChineSKBS|2–3
MainfeatureS
Smoothandaccuratecut–solid plate bow runs in double pre-loaded linear guides
lowvibration–bandwheels and drive are dynamically indepen-dent, thanks to Kaltenbach’s unique STS system
largecuttingcapacity– even at sharp mitre angles down to 30°
Precisebandguidance,with a combination of carbide pads and inclined band
ergonomicworkingheightSimple,frequency-regulatedbandspeedadjustmentwith no wear parts
Secureworkpiececlamping–hydraulic horizontal and vertical clamps as standard
Dynamic,automaticcuttingpressureregulation– incorpo-rating sensors both sides of the cut
StS(SeparatetorqueSuspension)
Bandwheel drive and band tension forces are separated, for vibrationfree cutting, longer blade life and prolonged machine life.
Bow
Heavy double- taperroller bearing
Bandwheel
Motor/gearbox
STS (Separate Tor-que Suspension)
Drive shaft
Frecuency-regulated bandspeed adjust-ment with no wear parts
Good accessibility for easy saw band changing
Atomized coolant system for efficent cooling and lubrication of the sawband.
Motorised extendable ”fillet“ roller units ensure short cut parts can be securely conveyed through the machine on straight or mitre cuts.
featureS
Saw-DrilllineSAll band saws of the KBS series can be combined with a drill and used as a sawing/drilling system.
This allows steel construction sec- tions to be drilled, centre-marked and cut to precise length.
featureS–aDDitionalequiPMent|4–5
Hydraulical lift rollers
Chip conveyor
Vertical clamping device for proces-sing layers and bundles of material.
Band deflection monitor
aDDitionalequiPMent
Matching transport systems
lenGthMeaSurinGSySteMS
Length measuring alternatively by length stop, pusher or material infeed gripper
SoftwareProfiCut
Machine PC with graphic Touch Screen user interface under Windows.PROFICUT software for importing CAD data or data from the PROFICUT office licence and fordirect computer data entry.
Dataentry:● 10,000 part records in 99 programs● Multitasking mode● Entry of part measurements on the graphically displayed part Display:● Machine operating keys● Graphical display of cross-section● Graphical display of workpiece shapes● Advance calculation and graphical display of bar assignmen● Process visualisation
import/exportmodule(optional):● Extension of program capacity through saving of sawing
programs as CSV files onto the hard drive. These files can be edited with the spreadsheet programs EXCEL or LOTUS and then imported again
● Import /Export possible via network
Material:databasemodule(optional):● Factory-saved DIN steel construction sections under a standard
designation (e.g. IPB 1000)● Extension with special or welded sections possible at any time
Partdatabasemodule(optional):● Saving of saw parts under a part ID number
ordermanagementmodule(optional):● Programming and management of sawing orders under an
order number● Entry and processing of different materials under an order
Performingthe saw cut
Machinecon
trollevel
Customerlevel
Data transmission via LAN orother data carrier
Machinelevel
↓
↓Customer supplied software, which canexport CAD data in• DSTV format or in• CSV format (Excel)
PROFICUT additional licence (optional)for entering job data at the office PC.
CuttinGCaPaCitieS•teChniCalData•aCCeSSorieS|6–7
teChniCalDataataGlanCe
■ Standard Option
Cutting Capacities KBS 1001 DG KBS 1301 DG KBS 1551 DG
90° mm 360 360 500
90° mm 1000 x 500 1300 x 700 1550 x 700
90° mm 600 x 500 700 x 700 700 x 700
45°
30°640 x 500400 x 500
850 x 700560 x 700
1040 x 700700 x 700
Mitre range Grad 45 - 90 - 30 45 - 90 - 30 45 - 90 - 30
Technical data KBS 1001 DG KBS 1301 DG KBS 1551 DG
Band dimensions mm 8,250 x 54 x 1.6 9,800 x 67 x 1.6 10,300 x 67 x 1.6
Inclination of band ° 3 3 3
Drive capacity kW 7.5 9.2 9.2
Cutting speed m/min 15 – 100 15 – 100 15 – 100
Saw band feed Rapid advance/return
mm/min0– 3003,500
0– 3002,500
0– 3002,500
Dimensions L x W x H mm 4,350 x 1,070 x 2,690 5,010 x 1,650 x 3,105 5,260 x 1,650 x 3,105
Weight kg 4,600 7,000 7,800
Working height mm 640 640 640
additionalequipment KBS1001DG KBS1301DG KBS1551DG
Automatic cutting pressure control ■ ■ ■
Electronic band slip monitor ■ ■ ■
Band deflection monitor
Vertical clamps
Integrated chip tray in machine base ■ ■ ■
Automatic chip conveyor
Minimum lubrication by micro-dosage unit ■ ■ ■NC-mitre angle setting ■ ■ ■Hydraulic lowering between cuts
Laser
Motorised extendable roller conveyor sections ■ ■ ■Software PROFICUT ■ ■ ■Transport and length measuring systems
Integration in saw/drill line
ProfiCut–teChniCalData|6–7
SoftwareProfiCut
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Semi-/fully automatic circular sawing machines for metal and non-ferrous materials
Semi-/fully automatic bandsawing machines for solid material, profiles and structural sections
Structural drilling machines Circular saw for structural sections Coping robots
Punching/Shearing lines Plate processing centres
theKaltenBaChranGe