kazakhstan caspian offshore industries limited … caspian offshore industries limited liability...
TRANSCRIPT
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Kazakhstan Caspian Offshore Industries Limited Liability Partnership (“KCOI”)
is an EPCI contractor established in 2008.
Company Name
Mission Ever since its foundation KCOI has been providing contribution to the growth of
Kazakhstan economy and industry.
Provide its Clients and stakeholders with the best value by running safe and
environmentally responsible operations in strict compliance with law and ethics;
Act as an EPC contractor and successfully serve the oil & gas industry;
Facilitate economic and industrial development of the country.
Ownership Registered in Aktau, Mangystau region, KCOI is owned and fully supported by
the following companies:
40% Rosetti Kazakhstan LLP, Aktau –
Rosetti Kazakhstan is fully owned by Rosetti Marino S.p.A. in Italy
10% Rosetti Marino S.p.A. in Italy
50% MART Machinery Plant LLP, Aktobe
Corporate Information about Kazakhstan Caspian
Offshore Industries LLP (KCOI)
Rosetti Marino SpA is a private Italian EPC
Contractor with more than 90 years
experience in Oil & Gas Industry
Rosetti Group provides:
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KCOI provides:
We consider a strategic key to success to merge
international company know-how with a local
partner understanding of Kazakh stakeholders
expectations
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Branches and Representative Offices
Rosetti Marino Tunisia branch Rosetti General Contracting Costrucoes
& Servicos LDA (Portugal)
Fores do Brasil Sistemas e Equipamentos
Industriais Ltda (Brasil)
Rosetti Mozambique Limitada
(Mozambique)
Overview: Rosetti Group structure
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In April 2011 Rosetti Kazakhstan LLP and KCOI established the
Branch in Atyrau to serve offshore projects either on Kashagan
field or in Karabatan/ Eskene fields.
The branch is currently engaged in the following works:
• PSN KAZSTROY JSC - Frame Agreement for Fabrication &
Installation Works of Brownfield Modifications Offshore &
Onshore
Branch of Rosetti Group in Atyrau
* In case of Project needs we are ready to mobilize a Dedicated Project Team to Atyrau
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Certificate of Compliance to
International Standards
Rosetti Group operates according to QHSE principles,
for the best success of the company and for its full
compliance with International HSE rules and standards of
onshore and offshore oil & gas industry and RoK laws
requirements.
Certification for compliance with:
ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
obtained by Lloyd’s Register in April 2014.
Commitment for Excellence in SAFETY
HSE MANAGEMENT PRINCIPLES
Top Management Commitment
Accountability
Communication
Risk Assessment & Control
Training & Competence
HSE OBJECTIVES
Zero Injury And Accident Free
Over 9 million man-hours
LTI FREE
Safety First!!!
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Recognition of HSE performance by our Clients
Project PIG TRAPS MODIFICATION
Client NCOC
Location D ISLAND + ESKENE WEST –
KARABATAN
Man-hours
LTI free
630 103
Duration JUN 2015 – SEP 2016
Project RAW GAS INJECTION
Client PSNK
Location D ISLAND + ESKENE WEST –
KARABATAN
Man-hours
LTI free
541 559
Duration SEP 2015 – DEC 2016
Project EPC 3 HOOK UP
Client NCOC
Location EPC 3 ISLAND - KASHAGAN
Man-hours
LTI free
426 514
Duration JUL 2016 – JAN 2017
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Human Resources in Kazakhstan
Rosetti Group manpower is planned to be developed
according to the following guidelines:
Priority assigned to recruitment and training of Kazakh nationals
from Mangystau region and also from other areas of Kazakhstan;
Rosetti Group staff consists of a mix of local people, expats (mainly
from Europe) and Third Country Nationals (mainly from East Asia);
The presence of expats and TCN will be progressively decreased
during KCOI lifetime following the company build-up of capabilities
by local resources for both managerial and direct operations
functions;
Preference is given to local subcontractors providing services for
KCOI in different disciplines;
A training center for direct workers is available in KCOI yard in
order to develop the necessary expertise and qualification.
Our largest project involved over 1000 direct personnel
(including subcontractors and manpower agencies)
Manpower, June 2017
Local 470
Expats + OCN 23
30
70
421
193
122
217188
737
493
0
100
200
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400
500
600
700
800
Dec 09 Dec 10 Dec 11 Dec 12 Dec 13 Dec 14 Dec 15 Dec 16 Current
Manpower
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Rosetti Group in Kazakhstan Annual Turnover
On 9th of June 2017, NCOC N.V. awarded to ajoint venture consortium JSC Montazhspetsstroy– Kazakhstan Caspian Offshore Industries LLP a
130,6 M USD
CONTRACT #2014-0450 for “PROCUREMENT,FABRICATION, LOAD-OUT ANDTRANSPORTATION OF TOPSIDE MODULE FOR EPCLUSTER 4”
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40
60
80
100
120
140
160
2009 2010 2011 2012 2013 2014 2015 2016 2017
Millio
n e
uro
s
Years
Revenues (€)
Revenue (€)
Rosetti Group: A Long Term Solid EPC Contractor
OFFSHORE
PLATFORMS
JACKETS
LIVING QUARTERS
PROCESS MODULES
COMPRESSION MODULES
SUBSEA MANIFOLDS/TEMPLATES
TEMPORARY UTILITY BARGES (TUB)
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Fields of Activity
ONSHORE
HYDROGEN AND SYNGAS PLANTS
DEHYDRATION UNITS
GAS SWEETENING
SOUR WATER STRIPPER
SULPHUR RECOVERY UNITS
WELLHEAD PACKAGES AND ENHANCED OIL RECOVERY UNITS
WATER TREATMENT FACILITIES
POWER GENERATION PACKAGES
AIR AND GAS COMPRESSION PACKAGES
HEAVY WALL PRESSURE VESSELS
MAIN FRACTIONATOR COLUMNS
GAS LIQUID SEPARATION UNITS
SLUG CATCHERS
SKID MOUNTED PROCESS PACKAGES AND PROCESS AUTOMATION &
CONTROL
Rosetti Group: A Long Term Solid EPC Contractor
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Fields of Activity
SHIPBUILDING
HARBOUR TUGS
OCEAN GOING TUGS
SUPPLY VESSELS
ANCHOR HANDLING
FERRIES
Rosetti Group: A Long Term Solid EPC Contractor
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Fields of Activity
Development of logistics base to
support oil companies, freight
forwarders, service companies that
may need facilities, warehouses and
storage areas with easy access from
sea, road and even air.
Kashagan field will require approx
100 vessels to provide services
to oil extraction and treatment
facilities
KCOI
Onshore activities
Offshore activities “Temir
At” yard
Ship building
Logistic Base
Products & Services
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“Temir At” Fabrication Yard
Total investment in fabrication facilities and equipment are in excess of
EUR 60 million
as of June 2017 and currently ongoing.
Land plots are the property of the company and are located near the village of
Akshukur, less than 27 km far from Aktau city and at about 8 km from Aktau
international airport, along the coast of Mangystau region.
Phase 2
is ongoing
Phase 3
KCOI’s Land plot
property of 88 ha
Phase 1
Completed
in 2012
Pre-Phase 2
Completed
in August 2014
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Current Layout of Yard
Note:
Facilities highlighted Sky blue color are being
constructed as per Phase 2Yard Development plan.
To be completed in preliminary August 2017.
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Main Workshop
Main Structural and Piping Workshops:
Total dimension: 102 m x 73 m x 21 m
Nr. 1 bay for Piping fabrication:
• Area: 2450 m2
• Dimension: 102 m x 24 m x 21 m
• Nr. 2 overhead cranes 20 tons each
Nr. 2 bays for Structural steel fabrication and assembly:
• Area: 4900 m2
• Dimension: 102 m x 48 m x 21 m
• Nr. 2 overhead cranes 30 tons each (Pre-Assembly)
• Nr. 2 overhead cranes 20 tons each
Yard capability:
• Tonnage – 8,000 tons/year
• Piping – 10,000 inches/monthWorkshop # 1 (Bay # 1) currently dedicated for Piping fabrication works can be optimized and tailored
to Client / Project requirements.
For example: Fabrication/Assembly works of Remote Instrumentation Enclosure(s) / Local Equipment
Room(s)
July 2011
July 2011
May 2011
July 2011
The local content of capital expenditure at date
is 95%
All physical works completed at date have been performed by local
subcontractors selected through prequalification process and
competitive bidding.
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Development Facts
Welding of Inconel 625 during installation of
Wellhead pipe spools on-site
“EPC 3 Hook-up project for NCOC”
Prefabrication of F22 pipe spools in Workshop
“Raw Gas Injection project for PSNK”
WELDING EXPERTISE
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Welding machines for welding of various PIPING
Manufacturer & model Type / Description Q-ty
MILLER Maxstar-200 SMAW + GTAW 56
MILLER Maxstar-210 SMAW + GTAW 32
ESAB - ORIGO MIG 502C
Combined with TIG AID 315Generator SMAW + FCAW + GTAW Combined 60
TOTAL: 148
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No. Equipment Manufacturer Q-ty
1 PWHT machine ГК Ремонтные технологии 8
2 PWHT machine Weldotherm 7
3 PWHT machine Hotfoil-EHS 1
TOTAL: 16
PWHT Recorder
Inspection certificate
PWHT machine
Compliance certificate
PWHT Machine and the Operator
“ГК Ремонтные технологии”
* We have 20 qualified PWHT Specialists *
“Weldotherm” PWHT Machine
Preheating and Postweld Heat Treatment
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PROCUREMENT, FABRICATION, LOAD-OUT AND TRANSPORTATION OF TOPSIDE FOR EP CLUSTER 4
Client: NCOC N.V.
Location: FABRICATION YARD OF KCOI IN AKTAU
Contracting Entity: JSC MSS – KCOI LLP JointVenture Consortium
Date of Contract Award: June 2017
Type of Contract: Lump Sum
Duration: 22 Months
Scope of Work description:
• Endorsement of Detail Engineering Package
• Procurement of project materials, Shop Drawings,
Method Statements
• Fabrication/Construction works by KCOI
• Electrical/Instrumentation/Telecom Installation works
by consortium partner – MSS
• Load – Out Procedures and Load – Out Operation
by skidding of 1500 ton module on barge to be
transported offshore
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Fabrication for Pre-assembled Pipe Racks
Client: ER SAl Caspian Contractor, LLC
Final Client: TCO
Location: KCOI’s “Temir At” yard
Contracting Entity: KCOI
Date of Contract Award: March 2017
Type of Contract:
Lump Sum for preliminaries &
Unit rates for measured
works
Duration: March 2017 - October 2018
Scope of Work description:
• Upgrade and Develop the capabilities and capacity of
fabrication facilities;
• Provision of shop fabrication and assembly drawings in
accordance with AFC design;
• Pre-fabrication of structures and other components for
inclusion in PARs;
• Assembly of structures at fabrication yard;
• Application of all coatings including Painting and
Fireproofing.
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Scope of Work description:
• Marine Civil Works (Early Works and Site Preparation) are done
by ENKA;
• Electrical and Instrumentation Works are done by JSC
Montazhspetsstroy;
• Load-In and Onsite Installation of Topside Modules on EPC-3
Island (Load-In Engineering, Method of Statement, On-Site
Supervision);
• Mechanical Hook-Up and Completion of Topside Facilities;
• Pre-Commissioning and Commissioning Activities.
Early Works, Site Preparation, Load-In, Installation, Hook-Up, Mechanical Completion,
Pre-Commissioning of Topsides for EP Clusters 3 and 4 (Offshore)
Client: JV Consortium ENKA – Montazhspetstroy / Final Client NCOC N.V.
Location: North Caspian Sea, Kazakhstan Sector (Offshore)
Contracting Entity: KCOI
Date of Contract Award: 2016
Type of Contract: Lump Sum and unit rates
Duration: 2017
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Modification of 2x28 inch Pig traps (Offshore & Onshore)
Client: NCOC N.V.
Location: North Caspian Sea, Kazakhstan Sector, Island D, Karabatan
Contracting Entity: JV Consortium KCOI LLP – JSC Montazhspetsstroy
Scope of Work description:
• Construction engineering production and issuing of the
constructive schemes (i.e. structural shop drawings), and red-line
marked up shop drawing (as-builts) for structures.
• Supply, procurement, fabrication of steel structure.
• Inspection (visual checks / dimensional checks, non-destructive
tests)
• Painting
• Installation
• Final documentations
• Electrical and Instrumentation Works – onshore are done by JSC
Montazhspetsstroy.
Date of Contract Award: 2015
Type of Contract: Lump Sum and unit rates
Duration: 2016
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Scope of Work description:
• Plant modifications (Piping, Steel structures, etc.);
• Material grades: CS, Low alloy steels including F22
material, SS, Cu-Ni & Incoloy;
• Workshop Prefabrication;
• Hydrotest, Leak test, Mechanical Completion.
Frame Agreement for Fabrication & Installation Works of Brownfield Modifications
Offshore & Onshore
Client: PSN Kazstroy / Final Client NCOC N.V.
Location: Offshore / Onshore Karabatan / KCOI’s “Temir At” yard
Contracting Entity: KCOI
Date of Contract Award: July 2015
Type of Contract: Lump Sums and Daily rates
Duration: 2017
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Provision of Construction Engineering and Construction Services for Buildings
10 Kv Substation (LER)
Client: TCO
Main Contractor: SKEMA LER
Location: KCOI’s “Temir At” yard
Contracting Entity: KCOI
Scope of Work description:
Engineering, Procurement and Construction
• Engineering
• Procurement
• Fabrication
•E&I and HVAC
Date of Contract Award: November 2014
Type of Contract: Lump Sum
Duration:Hold, restart Sep 2016 – Nov
2016
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Provision of Fabrication and Welding Services for EPC 2&3
Client: ER SAI Caspian Contractor LLC
Location: The industrial base (ERSAI Caspian Yard)
Contracting Entity: KCOI
Date of Contract Award: November 2014
Type of Contract: Unit Rates
Duration: April 2015 – May 2016
Scope of Work description:
• Prefabrication and erection of Pipes, piping supports;
• Pre-heating;
• Pressure Pipe Welding;
• Material grades: CS, Low alloy steels including F22
material, SS, Cu-Ni & Incoloy.
Procurement & Fabrication of No.8 skid mounted Pipeline Pig Traps
Year: 2010-2012
Client: Agip KCO - Contract No. 2008-0469
Project/Site: Kashagan D-Island
Main Contractor: KCOI
Offshore and Onshore Commissioning Services
Year: 2010-2012
Client: Agip KCO - Contract No. 2010/0306
Project/Site: Karabatan and D-Island
Main Contractor: J.V. Imtech-Bolashak
Electrical, Instrumentation and Telecom Hook-up works
Year: 2010-2013
Client: Agip KCO contract No. 2010/0779
Project/Site: Kashagan Experimental Project
Main Contractor: Tozzi Kazakhstan (KCOI - nominated subcontractor)
Mechanical Hook up, Pre-commissioning and Commissioning works
Year: 2011-2014
Client: Agip KCO - Contract No.2011/0146
Project/Site: Kashagan D-Island
Main Contractor: Saipem Kazakhstan (KCOI - nominated subcontractor)
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Rosetti Group – Main Project References
Overall in 2011, for Offshore Mechanical and E&I Hook Up works, KCOI mobilized more than 1000 Direct and Indirect employees.
KCOI mobilized its own staff and workforce from Project management, Engineering, QA/QC, HSE, Cost control, Planning, Procurement, Logistics, HR management, Fabrication and
Construction workers with Offshore working shifts on B2B basis.
Modification of the Living Quarter Barge P-1 to a Temporary Refuge
Year: 2012
Client: Agip KCO
Project/Site: KCOI “Temir At” Yard
Main Contractor: Caspian Ocean LLP
KCOI scope of works included the following activities:
Construction engineering;
Procurement;
Fabrication & onboard installation, FAT of a temporary refuge room;
Fabrication of a new technical room, including UPS & Control Panel supply;
Fabrication and installation of nr.3 air-locks;
Air breathing system supply, construction and installation;
Existing Control System upgrading;
Mechanical Completion;
Pre-Commissioning & Commissioning activities.
Supply of nr.8 Skid mounted Pig Launchers/Receivers
Year: 2012
Client: Maersk Oil Kazakhstan
Project/Site: Dunga Field Development
KCOI’s Scope of Work consisted of Detail design, Procurement and Fabrication activities. Design and Engineering has been
executed in Ravenna Headquarters while Procurement has been conducted by both Rosetti Marino and KCOI. Fabrication,
Erection, Test, Commissioning and Preservation has been completed in KCOI’s “Temir At” Yard.
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Rosetti Group – Main Project References
In 2013/2014 KCOI worked on the following projects:
Repair Activities on the 28” Raw Gas Trunkline
Years: 2013/2014
Client: Agip KCO
Initial Repair Activities: Contract No.2013/0664
Provision of Repair Activities: Contract No.2013/0077
Project/Site: Kashagan Experimental Program
KCOI scope of work consists in all the activities necessary to repair the 28” raw Gas Trunkline
replacing the failed sections with new pipe sections ranging from 3m pup piece length to full pipe
joint or string of more than one pipe joint as appropriate. KCOI mobilized a construction team of
about 210 direct workforce based in Karabatan OPF.
Well Hook-up installation works on K / L -Line
Years: 2013/2014
Client: Maersk Oil Kazakhstan
Project/Site: Dunga Field Development
The Job, awarded in October 2013, consisted of Construction engineering, Procurement, Well
Hook-up Installation Works, Testing, Start-up and Commissioning of 44 well hook-ups, including 5
Injection wells and nr.1 Pig launching area.
Supply of nr.10 of Well clean-up Strainer Units
Years: 2014-2015
Client: Maersk Oil Kazakhstan
Project/Site: Dunga Field Development
The job, awarded on March 2014, consisted of Engineering, Procurement and Fabrication of nr. 10
Strainer Units that were delivered DDP at Dunga Field. Erection, Tests, Mechanical Completion
and Preservation were performed in “Temir At” Yard.
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Rosetti Group – Main Project References
Provision of Fabrication and Welding Services for EPC 2&3
Years: 2015/2016
Client: ER SAI Caspian Contractor LLC
Project/Site: The industrial base (ERSAI Caspian Yard)
KCOI scope of work consists prefabrication and erection of Piping, piping supports, pre-heating, pressure
Pipe Welding, material grades CS, Low alloy steels including F22 material, SS, Cu-Ni & Incoloy.
KCOI employed a fabrication and welding team of about 100 of height-qualified welders based on ERSAI Kuryk Yard.
Frame Agreement for Fabrication & Installation Works of Brownfield Modifications Offshore & Onshore
Years: 2015/2016
Client: NCOC N.V.
Project/Site: Offshore/Onshore Karabatan/KCOI Temir At Yard
Main Contractor: PSN Kazstroy
KCOI scope of work consists of Construction engineering and bulk materials procurement, Brownfield Plant modifications (Piping, Steel structure, etc.), welding services provision for material grades CS , Low alloy
steels including F22 material , SS, Cu-Ni & Incoloy, Workshop Prefabrication and Site erection works in Island D and Karabatan, Hydrotest, Leak test, Mechanical Completion. Contract type is Frame Agreement, on
Call-Off basis, currently carried out more than 40 Call-offs approximately for 7 billion KZT.
Modification of 2x28 inch Pig traps (Offshore / Onshore)
Years: 2015/2016
Client: NCOC N.V.
Project/Site: Offshore/Onshore Karabatan/KCOI Temir At Yard
KCOI scope of work consists modification of existing Pig traps, construction engineering and issuing of the constructive schemes (i.e. structural shop drawings), and red-line marked up & shop drawings,
procurement, fabrication of piping and steel structure, inspection (visual checks / dimensional checks, non-destructive tests), Site installation, Hydrotest, Leak test, Mechanical Completion, Pre-Comm & Comm, final
as-built documentation.
Early Works, Site Preparation, Load-In, Installation, Hook-Up, Mechanical Completion, Pre-Commissioning and Commissioning of Topsides for EP CLUSTERS 3
Years: 2016
Client: NCOC N.V.
Project/Site: Kashagan Experimental Project / Offshore / EPC 3 island
KCOI scope of work consists of Project Management - Temir-At Yard, FEED Endorsement and Detail Design of Module load in activities, Procurement of skid beams for load in activities, Mobilisation and
Demobilisation to EPC 3 Island, Fabrication of skid beams - Temit-At Yard, Installation and erection works on EPC 3 Island, Mechanical Completion, Pre-Comm and Comm - Leak Test and Loop Diagrams, Handover
of the EPC 3 to NCOC N.V. for the Oil Production Start-up of Kashagan.
Rosetti Group – Main Project References
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KCOI’s Scope of Work included the following activities:
1. Engineering
• Structure & Architectural shop drawings
• Secondary supports shop drawings
• Yard methods engineering - Lifting procedures, etc.
• Field engineering and site query management
• Modifications management and control
• Red-line marked up and as-built drawings
2. Procurement
• Steel structures (primary, secondary, tertiary);
• Architectural materials (insulation, lining, etc.);
• Paint materials;
• HVAC equipment – Free issued items;
• HVAC ducts – Free issued items;
• Bulk EIT items – Free issued items;
3. Fabrication
• Prefabrication & Erection of Steel structure;
• NDT;
• Sandblasting & Painting;
• Architectural (insulation, lining, etc.);
4. Electrical and Instrumental works:
• HVAC system;
• Fire & Gas system;
• Electrical system;
5. Mechanical completion;
6. Assistance during Pre-Commissioning, Commissioning and Load-out
Dimensions – L 19000 / W 5000 / H 4000
Rosetti Group reference on Local Equipment Room (LER) - 10 kV SUBSTATION
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Example of EPCI executed project - WEST FRANKLIN & ELGIN B PLATFORMS
Years: 2011
Client: ELF EXPLORATION UK LTD / TOTAL Group
Project/Site: PIOMBONI YARD
Engineering, Procurement, Construction, Installation, Hook-up and Commissioning of Topsides located in the North
Sea Continental Shelf.
Example of ePC executed project - LER Main & Core Substations 110 KV
Years: October 2014 – December 2016
Client: SKEMA SpA
Final client: TENGIZCHEVROIL
Project/Site: FGP/WPMP / PIOMBONI YARD
Construction Engineering, Procurement, Fabrication, Transportation, Commissioning and Start-up Assistance
Example of EP executed project - NAQ Piii PLATFORM
Years: October 2014
Client: ABU QIR PETROLEUM
Main Contractor: Petrojet (Egypt)
Nominated E&P Subcontractor: Rosetti Marino
Project/Site: PIOMBONI YARD
Engineering and Procurement activities of a four legged Jacket (550 tons), piles (720 tons) and a wellhead module and
topside (2.040 tons), nr. 6 gas/oil wells (4+2 future)
Example of SERVICES contract - GOLIAT FPSO
Years: 2016
Client: KOSSCO LTD
Owner: ENI Norge
Project/Site: Ulsan Yard, South Korea and at offshore site in Norway
Provision of services for mechanical completion, precommissioning & commissioning activities on Goliat FPSO (weight
approx. 60.000 tons, diameter 120m, height 76m) with oil storage, sea ballasting system, gas turbine generation and
Living Quarters.
Rosetti Marino – Main Project References
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Rosetti Marino references executed in “Caspian Area”
Piperacks - 3.500 tons, Kuryk (RoK)
Piperacks - 5.000 tons, Astrakan (Russia)
Infill Decks 1.900 tons - KurykBarge TB95, Astrakhan (Russia)
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Rosetti Marino references for “Kashagan”
Production Manifolds - 6.100 tons
Temporary Utility Barge 1800 tons Karligash
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The End
Thank you for your
attention!
Our contacts:
Legal Address: "Grand Nur Plaza" Business Centre,
Office 33,
29a micro district,
Aktau, Mangystau region,
Republic of Kazakhstan.
Tel: +7 (7292) 201 135/136; 425 400
Email: [email protected]; [email protected];
Website: www.rosetti.it; www.kcoi.kz