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k-smartfactory.org 세미나

제조업의 미래생존전략 -

스마트팩토리 실증적 구축 사례 및 동향

일시 : 2018년 3월 29일 (목) 장소 : COEX 3층 컨퍼런스룸 317호

K스마트팩토리 운영사무국

TEL : 02-737-6620 / EMAIL : [email protected]

k-smartfactory.org 세

미나

제조

업의

미래

생존

전략

- 스마

트팩

토리

실증

적 구

축 사

례 및

동향

주관 : 주최 :

주최

:주

관 :

일자 세미나 내용 비고

13:00~13:30 참가자 접수

13:30~14:30 인공지능기반의 예지정비 기술사례 한국인더스트리4.0

박한구 대표

14:30~15:30생존을 위한 중소 · 중견 기업의

스마트팩토리 추진방안

ENW

손경수대표

15:30~15:50 Coffee Break

15:50~16:50중소 · 중견 기업의제조혁신과

스마트팩토리 추진사례

EPM 솔루션즈

박정윤 대표

16:50~ 폐회

K-SmartFactory.org 세미나

제조업의 미래생존전략 –

스마트팩토리 실증적 구축 사례 및 동향

일 시 2018년 3월 29일 (목) 13:30~17:00

장 소 COEX 3층 컨퍼런스룸 (317호)

한국인더스트리4.0

박 한 구 대표

인공지능기반의

예지정비 기술사례


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Plant Mechanical Availability 96%Plant Process Availability (if known)

Plant Utilization Average cost of fixing of compressor, pump (parts, manpower) 50,000$ Average revenues per day ($) 1,250,000$ Number of annual overhaul days (based on overhaul period) 7Annual Loss ($) 9,500,000$ Assumed prevention Rate 50%Annual Saving ($) 4,750,000$

Number of Critical Systems without redundancy 30Assumed reduction of fixing cost in case of early detection for rotating equipment 30%

Every how many years a failure event happened to Critical Systems 12.5 Reduction of cost of replacement 40,000$ Estimated Average days for resolution 30 Reduction of fixing costs 450,000$ Potential Damage per event ($) 37,500,000$ Assumed prevention rate 50% Cost of annual insurance ($) 5,000,000$ Calculated annual damage based on probability ($) 1,500,000$ Diductable amount ($) 6,000,000$

probability of insured event 5%Number of people on maintnence team 12 cost of event ($) 20,000,000$ Precentage spent on unplanned maintnence 50% Assuming lowering the cost (% of discount) 5%

40.0 Calculated annual saving of deductibles ($) 250,000$

cost of maintenance man\day ($) 720$ Number of flare events because of operational failure\mistake annually beyond standard

Assumed reduction of maintenance work 15%Assumed reduction of overtime work 30% 10,000

Annual Saving on maintenance work ($) 162,000$ Annual Saving on overtime maintenance work ($) 207,360$ Assumed percentage of events that can be prevented 50%

Annual reduction of costs related to flare 25,000$

Average overtime per person (nights, weekends) spent on unplanned maintnenance a month

Assumed cost of each failure event (bad PR, fines, burn of fuels, energy costs)

Total Annual Savings 7,384,360.00

5Labor

Insurance

Environmental and branding

Shutdown costs Damage to

rotating equipment that

can be prevented or

reduced

Number times late replacement of cyclone\Demisters other sensors caused damage to equipment a year 1

Number of times compressors, pumps and similar parts are being fixed annually

75

Average cost of regular fix of compressor, pump (parts, workshops) 20,000$ Assumed percentage of prevention of replacement by early detection of cyclone\demisters problems 80%

Risk Costs

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www.smartmnf.com

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www.smartmnf.com

ENW

손 경 수 대표

생존을 위한

중소•중견 기업의

스마트팩토리 추진방안


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스마트팩토리 추진사례


1 Copyright © UNIST & EPM Solutions. All rights reserved.

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: (010-2852-5911, [email protected])

UNIST 4 (052-217-3113, [email protected])

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