june 2012 smartplant engineering & schematics 1 - …spi-ltuf.org/gtuf/2 tuf panel...

June 2012 SmartPlant Engineering & Schematics 1

June 2012 SmartPlant Engineering & Schematics

SmartPlant Engineering & Schematic TeamIntergraph

Sunday June 3, 2012 Las Vegas

INTERGRAPH @ HEXAGON 2012Think Forward – don’t get left behind


SmartPlant Engineering & Schematic Panel

SmartPlant Engineering & Schematic Strategy Discussion

Solution ConsolidationBusiness driven approachEnhancing the value Proposition

Main TopicsInnovation (new and different)Lowering the Cost of Ownership (deployment)Services/Support (configuring fit for purpose)

Summary


Adding Value

Innovation Lower Cost of Ownership Support/Services

ProductivityHigher Quality DesignsShorter Implementation

FlexibilityOpen

Existing Users New Users New Industry Segments


Working Together

The relationship spider webKey is to:– Create– Maintain– Manage– Apply rules

And more………………….


Putting the Solution in Perspective

Designing the Process– SP P&ID

Safety and Risk Mitigation– SP Process Safety

Controlling the Process– SP Instrumentation

Powering the Process– SP Electrical

Value add Engineering– SmartSketch– SP Explorer

Validating the Design– ETAP– SmartPlant P&ID Engineering Integrity

Power

Process

Controls

Safety

Motor Operated Control valve


Consistent-Quality-Change Managed

Control Systems

Electrical


Innovation


Sunflower project - Value Proposition

9


Sunflower Project - Composite Graphic Framework

10

supporting auxiliary graphics

Attaching plant items to primitive graphics

Using Symbols to create graphics

Associating plant items to symbols

Design Reuse- Import CAD/Copy-Paste


Phase I – enable smart deliverables

11


Composite Graphical Framework - phase approach

12


Control logic diagram – New in SPI


Drag and Drop Plant items to the drawing

Applying graphics

Control logic diagram


Control logic drawing

Individual Sheets

Plant objects per sheet

Control logic diagram


Breaking Down the Silo’s

Design Engineering

Enter mark-ups in SP P&ID

Inconsistencies and questionRepeat cycle

Mark-up report and P&ID’s


Smarter Work Process

DesignLayout P&IDAssigns labelsAdd details

All based on Engineering entered data

EngineeringEnters updates engineering dataChanges on multiple P&ID’sUses validation and rules

No mark-ups and data consolidation

SP P&ID for design and SP P&ID Engineer for engineeringSolutions that fit the task and streamline the work process


Current Tabular Editor / EDE / Browser

SPI Browser

Engineering Data Editor SP P&ID

SPEL Tabular Editor


SPEL Engineering Data Editor

19

Ease of:-•Sorting•Grouping•Filtering•Copy / Paste


SPI Engineering Data Editor

20



SPPID Engineering Data Editor

21



Gen. Stanley A. McChrystal"When we understand that slide, we'll have won

the war."

Finding your way in the Engineering Data


SmartPlant Query Builder - Value Proposition

24


Smart Plant Query Builder - SPEL

25


Smart Plant Query Builder - SPI

26


Smart Plant Query Builder – SP P&ID

27


Leveraging the benefits of data

Enforcing Best Engineering Practices– Safety– Reliability– Cost– Repeat business (high quality standards)

Reduce Construction Risk– No compromises (right design and right materials)– Constructability

Enforcing Best Operational Practices– Cost of operations/maintenance– Quality and Readable documentation

28


Engineering vs Operational Cost

Best operational practices to lower OPEX

Engineering & Construction Operations

As Designed


SP P&ID Engineering Integrity

Save time checking the P&IDs– All drain valves, unless noted otherwise, are 3/4”.


Save time checking the P&ID

All drain valves, unless noted otherwise, are 3/4”.

The unmarked drain valve is 4”, not 3/4”


Company/Project Best Practices

Drain valves, bypasses and NNF lines in water service should be freeze protected according to winterization guideline

No pipe size over 2” if flow-rate is < 80 GPM

No Gate Valves in Caustic service


The SmartPlant P&ID Engineering Integrity Rules


The Multi Dimensional Challenges

Basic design/FEED

Effort / Cost of change/ Impact on Design

Tas

k

Create Design

Finding Information

Modification/Change

Checking

Vendor/JV interaction

Res

ourc

es

Time

June 2012 SmartPlant Engineering & Schematics 35

Sharing the Right data at the Right TimeNetwork of dependencies


Cross schematics view- Value Proposition

36


Solution

Enable new type of view only properties in Data Dictionary, owned and managed by other E&S toolA pointer and bridge to external data dictionaryAvailable for reports, symbol smart text, Labels, Engineering Data Editor, etc

37


SPEL – SPP&ID Cross view

38


SPI – SPP&ID Cross view

39

SPI EDE

Link to the P&ID

View data from SP P&ID


Mobile solution - Value Proposition

40


Metro solution for mobile


Partners in Success

FocusMarket leaders1+1=3Validate solution and strategyInnovationOffer the best off classOpen solution Covering the complete and desired work processesExpanding the marketCreating a higher value proposition


ETAP Interface with SPEL

SPEL ETAP bidirectional interface (SmartPlant Alliance program)


The platform allows you to link together the information necessary to Engineer and later operate the plant

SAP-PM

W@M-DB

As built

Device detailsDevice spec

The E+H Connection


Delta V - Reference data & CHARM I/O

Loading the DeltaV definition adds reference panels with cards compatible with Conventional, S-Series & CHARM I/O’s

Position

(slot)(01 to 12)

Carrier. (1 out of

8)

CHARM base = I/O Termination

Card

CHARM

+CHARM BaseCHARM


EngineeringSP Instrumentation DeltaV Resources Configured

Control System

Select Components

Download Components

Upload DeltaV Configuration

Download DeltaV Configuration Updates

Delta V

Delta VComponents

DeltaVReconcileFile

SPI

The & Connection


Experion PKS – SPI Adapter

Provides bidirectional data exchange between the Experion and SmartPlant Instrumentation (2009SP4)

I/O catalog allows designers to complete field hardware designs within SPI and them simply load I/O allocations to Experion

Allows changes in design data to flow seamlessly into Experion driving productivity and schedule

Site modifications for Experion loops can be efficiently published to SPI to complete as‐built documentation

Engineering tools to simplify the configuration of Control Systems


Lowering cost of ownership


Deploying the Solution

Cost of ownership on critical business path– Cost to deploy

TrainingInstallationAdministrationCustomization

– Cost to maintainUpgradesBack-ups

– RisksStabilityQuality

Impacts projects decision to deploy


Administration – Enterprise Control Panel


Administration – Plant navigation


Performance improvement - SPEL

Global replace of a single property for 100 motors in property grid– Now : -12-14 seconds (+/- 1000% improvement)

Global replace of a single property for 100 motors in Tabular Editor– Now :- 7-8 seconds (+/- 1700% improvement)

Expanding the Electrical engineer 900 buses with full branches, 3 levels – Now : - 30 minutes (+/- 1100% improvement)

Apply 50 motors profile with instrumentation cable (sets and wires)– Now : - 10 minutes (+/- 270% improvement)

Bus load calculation of a network with 800 buses and 5000+ loads– Now : - 15 minutes (+/- 300% improvement)

Retrieve of 100 IO signals from SPI– Now : - 7 seconds (+/- 2400% improvement)

52


•Publishing large data sets:

•Publishing from Plant level

Parameter

Date set

Time to publish in SPI 2009 SP3

Time to publish in SPI 2009 SP4

2,500 tags 16 min 4 min10,000 tags N/A 26 min100,000 tags N/A 7 hour

Performance Improvements - SPI


• Enhancing SPI retrieve capabilities

Batch document publish was limited to 50 documents which would take approximately 60 minutes.

Performance Improvements - SPI

Parameter

Date set

Time to retrieve in SPI 2009 SP3

Time to retrieve in SPI 2009 SP4

500 task (from SPEL) 27 min 4 min1,755 task (Wiring tasks) 3 hours 10 min

200 PID drawings (1386) tasks N/A 19 min

Parameter

Date set

Sum Time 2009 SP3 (Min)

Sum Time 2009 SP4(Min)

Comments

1500 specification N/A 81with PDF (view file)

All 1000 xml files createdAll 1000 pdf created

1000 specification N/A 40 with no PDF (view file)All 1000 xml files created


Projects/ As Build, improve usability

Improve the visibility of what is scoped when we claim or mergeImprove the stability of the procedure and remove special casesGive engineers better view of what the resultsHarmonize the scoping process with the below operations

– Claim– Merge– Integration – shared correlation engine and opening our engineering projects to

integrate with SPF– Project export (backup of engineering project + ICCx)

Remove the constraint of multi users operations when you merge data

55


Complementary data

Projects/ As Build, improve scoping

Challenge– When claiming, merging, or moving data between 2 SPI environments, there

is some complementary information that need to be moved in order to give the full engineering mean to the data.

– Scope the minimum complementary data that is required by the system to maintain integrity.

F-100F-100

CV-100CV-100

FE-100FE-100

Cable1Cable1

JB2JB2

JB1JB1

FY-100FY-100

Scope by cable

F-100F-100

CV-100CV-100

FE-100FE-100

FY-100FY-100

JB2JB2JB1JB1 JB3JB3

Scope by Loop

Complementary data


Projects/ As Build, improve functionalities

Better control of your “root” elements and “scope” data by simplify the UI and provide easy search, filters and sort capabilities

Compare between source/project and target/As Build with color coding and more meaningful view


JB1

AI-1 TS-2

CH2CH1 CH3

Exploring the elements (drilling down the hierarchy by clicking on the elements)

By clicking the panel JB1 we can

explore his sub elements

Projects/ As Build, improve User Experience


Best support of industry work processes


SmartPlant Enterprise

Implementing the SolutionChange is Challenging


Current status

To Do List

SPPID SPI

PID-001

CV-100

CV-100 Create

Index

CV-100 New

Publish new instrument that created in SPPIDPublish new instrument that created in SPPID


To Do List

SPPID SPI

PID-001

CV-100

CV-100 Create

Index

CV-100 New

PID-001

CV-100

CV-100 Delete

Delete the instrument in SPPID to move it to other drawing. Thenpublish.all the data that the instrumentation already did on the instrument is lost.

Delete the instrument in SPPID to move it to other drawing. Thenpublish.all the data that the instrumentation already did on the instrument is lost.

Current status


Current status

To Do List

SPPID SPI

PID-001

CV-100

CV-100 Create

Index

CV-100 New

PID-001

CV-100

PID-002

CV-100

PID-001

CV-100 Create

CV-100 Delete

CV-100 New

Recreate the instrument in the other drawing in SPPID and publish again. The new instrument is create in SPI but with no relation to the original instrument and all the data that the instrumentation already did on the instrument is lost.

Recreate the instrument in the other drawing in SPPID and publish again. The new instrument is create in SPI but with no relation to the original instrument and all the data that the instrumentation already did on the instrument is lost.


New: “Mark For Delete” (MFD) status in stead of delete in the TDL

To Do List

SPPID SPI

PID-001

CV-100

CV-100 Create

Index

CV-100 New

PID-001

CV-100

CV-100 MFD

CV-100 Delete

Instrumentation engineer will see the MFD status (using custom browser). The system will not allow deleting or updating the instrument that is MFD (using external function)

Instrumentation engineer will see the MFD status (using custom browser). The system will not allow deleting or updating the instrument that is MFD (using external function)

MFD status for task. There will be no deleteMFD status for task. There will be no delete

MFD

True

User can manually change the MFD task to a real delete task at any stage.User can manually change the MFD task to a real delete task at any stage.


To Do List

SPPID SPI

PID-001

CV-100

CV-100 Create

Index

CV-100 New

PID-001

CV-100

PID-002

CV-100

PID-001

CV-100 Create

The create task from the other SPPID will not be executed and will report failure due to uniqueness even if come w/o the delete instruction

The create task from the other SPPID will not be executed and will report failure due to uniqueness even if come w/o the delete instruction


Recreating Deleted item may be on same P&ID or another one

To Do List

SPPID SPI

PID-001

CV-100

CV-100 Create

Index

CV-100 New

PID-001

CV-100

PID-002

CV-100

PID-001

CV-100 Create

CV-100 MFD

CV-100 Update CV-100 Updated

When the retrieve of the delete insert instructions come together, the tasks will be merged to an update task.When the retrieve of the delete insert instructions come together, the tasks will be merged to an update task.


Phelps Mission Statement

The Phelps mission is to create high-value and easily understood work process documentation for using the SmartPlant Enterprise (SPE) suite of applications on EPC projects, with emphasis on integration capabilities, so that:

Sales… can accurately position the capabilities of SPE so that the customer’s expectations are met

Implementers (Consultants)… understand how the delivered OOTB configuration of SPE works so they can more effectively support customers

Customers… understand how to optimize their own work processes to take full advantage of SPE


Enterprise Work Processes

As a plant layout specialist, I need to place equipment and zones so that I can prepare to manually create pipelines.

Level 1 – Discipline Lanes

User Stories

Level 2 – Tool/Application LanesLevel 3 – Detailed Instructions


Summary

Making the changes and ImprovingFocus is on the market and business drivers

– Integration– Consolidation– Lower cost of ownership– Innovation, offer a difference to make you and us competitive

Supporting the work process– Documented supported work processes– Integrated with complementary partners

Driven by Industry– TUF input key to a win-win– Focus teams for D&ID and Sunflower

Making you successful– Support and services– Rule #1 ‘never let a customer down’

Never Stop Changing to become Perfect


Thank You!

june 2012 smartplant engineering & schematics 1 - …spi-ltuf.org/gtuf/2 tuf panel...

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