juliet - springer controls company...juliet 3 small-sized, compact and handy joystick for control of...

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1 JULIET Joystick FEaTUrEs • Designed to facilitate maintenance, reducing down time and costs: the switches are assembled on pull-out or ixed terminal boards. • Light and handy: weight 250 grams. • Positive opening NC contacts for safety functions. • Mechanical life of switches: 5 million operations. • IP protection degree: Juliet is classiied IP00 or IP65, if housed in a speciic enclosure. • Extreme temperature resistance: -25°C to +70°C. OpTIOns • Available with up to 5 speeds for each direction. • Stepped or linear operation. • Cross or 360° movement. • Available with terminal boards or potentiometers. CErTIFICaTIOns • CE marking and EAC certiication. JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for daily use in an industrial environment. The data and the products illustrated in this brochure may be modiied without notice. Under no circumstances can their description have a contractual value.

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Page 1: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

1

JULIETJoystick

FEaTUrEs

•Designedtofacilitatemaintenance,reducingdowntimeandcosts:theswitchesareassembledonpull-outorixedterminalboards.

•Lightandhandy:weight250grams.•PositiveopeningNCcontactsforsafetyfunctions.•Mechanicallifeofswitches:5millionoperations.•IPprotectiondegree:JulietisclassiiedIP00orIP65,if

housedinaspeciicenclosure.•Extremetemperatureresistance:-25°Cto+70°C.

OpTIOns

•Availablewithupto5speedsforeachdirection.•Steppedorlinearoperation.•Crossor360°movement.•Availablewithterminalboardsorpotentiometers.

CErTIFICaTIOns

•CEmarkingandEACcertiication.

JU

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Small-sized,compactandhandyjoystickforcontrolofindustrialmachines.Julietisauser-friendly,ergonomicproduct,suitablefordailyuseinanindustrialenvironment.

The

data

and

the

prod

ucts

illu

stra

ted

inth

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ure

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iptio

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Page 2: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

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Conformity to Community Directives2014/35/UE Low Voltage Directive

2006/42/CE Machinery Directive

Conformity to CE Standards

EN 60204-1 Safety of machinery - Electrical equipment of machines

EN 60947-1 Low-voltage switchgear and controlgear

EN 60947-5-1 Low-voltage switchgear and controlgear - Control circuit devices and switching elements - Electromechanical control circuit devices

Marcature e omologazioni C

CErTIFICaTIOns

Ambient temperatureStorage -40°C/+70°C

Operational -25°C/+70°C

IP protection degree IP 00 (IP 65 max. when assembled in speciic enclosure)

Operating positions Any position

Weight 250 g

GEnEraL TEChnICaL spECIFICaTIOns

Code PRVV0804PE

Utilisation category AC 15

Rated operational current 2 A

Rated operational voltage 48 Vac

Rated thermal current 8 A

Rated insulation voltage 60 Vac

Mechanical life 5x106 operations

Connections Screw-type terminal

Wires 0.14 mm2 - 1.5 mm2

Tightening torque 0.22 Nm - 0.25 Nm

Microswitch type Single break

Contacts1NO+1NC change-over contacts(All NC contacts are of the positive opening operation type )

Scheme

2

1

4

Markings and homologations C

TEChnICaL spECIFICaTIOns OF ThE mICrOswITChEs

TEChnICaL spECIFICaTIOns OF ThE pOTEnTIOmETErs

Code PRVV9021PE PRVV9026PE

Ohmic value 5 kΩ 10 kΩ

Connections 4 turrets

Indipendent linearity (over AEA -3°) ≤ ±1%

Life time 5x106 movements

Operational ambient temperature -55 °C/+125 °C

Mechanical angle 360° continuous

Actual Electrical Angle (AEA) 340°±5°

Ohmic value tolerance Max ±2% at 20°C

Dissipation 0.3 W

Page 3: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

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OvEraLL dImEnsIOns (mm)

standard

with potentiometer

5.5

18

.12

6.2

40

.5 5.3

60

28° 28°

60

90

.1

15

0.1

80.3

83

45

83

38

44

22

44

22

No. 4 fixing holes Ø3.2

Ø40 for fixing plate hole

28° 28°

40

.52

4

60

5.3

60

74

.3

13

4.3

85.5

85.5

47.5

85

.5

38

44

22

44

22

No. 4 fixing holes Ø3.2

Ø40 for fixing plate hole

Page 4: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

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EXpLOdEd drawInG

2

1

3

4

5

6

7

8

9

10

11

12

11

12

10

9

813

14

15

16

17

18

19

26

25

12

12

11

12

12

21

22

24

23

22

21

11

20

1

2

3

4

5

6

7

8

9

10

11

12

11

12

10

9

8

15

27

16

28

29

30

29 19

31

32

20

13

12

12

11

21

22

3433

35

21

22

24

23

12

1211 14

26

25

33

35

Page 5: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

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sTandard JOYsTICKs

PositionsDirection of movement

Code360° Cross

1-0 X PF340210000004

1-1 X PF340211000001

1-2 X PF340212000001

1-3 X PF340213000001

2-0 X PF340220000004

2-2 X PF340222000001

2-3 X PF340223000001

3-0 X PF340230000004

3-3 X PF340233000001

3-3 X PF340233000004

4-0 X PF340240000004

1-5 X PF340215000001

3-5 X PF340235000001

5-5 X PF340255000001

5-5 X PF340255000004

Julietstandardjoysticksfeaturespringreturnsteppedmovementandareequippedwith1NO+1NCchangeovermicroswitches

PRVV0804PE2

1

4

andixedterminalboard.

Page 6: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

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assEmBLY drawInG

a1 a1

a2 a2

a3

a3

a3

a3

a4

a4

a4a4

a4

a4

a5a6

a6

Page 7: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

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COmpOnEnTs

plates and lever guides

Ref. Drawing Description Code

A2 Plate for cross movement PRTR0160PE

A3

Lever guide 3-0 PRSL9824PI

Lever guide 5-4 PRSL9825PI

Lever guide 3-3 PRSL9826PI

Lever guide 5-2 PRSL9828PI

Lever guide 5-5 PRSL9830PI

Lever guide 5-0 PRSL9834PI

Lever guide 4-0 PRSL9835PI

Lever guide 1-3 PRSL9838PI

Lever guide 1-5 PRSL9839PI

Lever guide 3-2 PRSL9841PI

Lever guide 3-5 PRSL9842PI

Lever guide 2-4 PRSL9843PI

Lever guide 4-1 PRSL9844PI

Lever guide 3-4 PRSL9845PI

Lever guide 4-4 PRSL9849PI

Lever guide 1-1 PRSL9871PI

Lever guide 1-0 PRSL9872PI

Lever guide 1-2 PRSL9873PI

Lever guide 2-2 PRSL9876PI

Lever guide 2-0 PRSL9880PI

potentiometers

Ref. Drawing Description Code

A6Potentiometer 5 kΩ PRVV9021PE

Potentiometer 10 kΩ PRVV9026PE

switch boards

Ref. Drawing Description Code

A5

12 switch board with pull-out terminal board - 5 positions 93546

12 switch board with ixed terminal board - 5 positions 93547

8 switch board with pull-out terminal board - 3 positions 93557

8 switch board with ixed terminal board - 3 positions 93558

12 switch board with pull-out terminal board disjoint commons - 5 positions 93575

8 switch board with pull-out terminal board disjoint commons - 3 positions 93576

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accessories

Ref. Drawing Description Code

A1 Bellows PRSL0173PI

Cams

Ref. Drawing Description Code

A4

Cam 1st step PRSL7300PI

Cam 2nd-3rd steps PRSL7301PI

Cam 4th-5th steps PRSL7302PI

Page 9: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

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a

B

0

C 0 d C 0 d

C 0 d C 0 d

a

B

0

a

B

0

a

B

0

C d

a

B

Lever guide Numberofstepsineachdirection

B

a

0

C d0

Examples

5 steps direction A-B1 step direction C-D 360° movement

2 steps direction A-B3 steps direction C-D 360° movement

3 steps direction A-B3 steps direction C-D Cross movement

movement

Stepped

Stepless

Instructions

- Ticktheboxcorrespondingtothetypeofmovementrequired.- Choosethetypeofleverguiderequiredblackeningtheboxescorrespondingtothenumberofstepsoftheleverineach

direction.- Incaseaterminalboardisrequested,tickthecorrespondingboxtochoosethetypeofboard.- Incaseofpotentiometers,writethenumbercorrespondingtothepotentiometer.- Fill inthecontactschemeblackeningtheboxescorrespondingtothepositionswherethecamsclosethecontacts

(eachbarof11boxescorrespondstoaswitch;thecentralboxcorrespondstothezeropositionofthejoystick).Intheexample,thecontactisclosedinpositions1-2-3totheleftand3-4totheright.

5 4 3 2 1 0 1 2 3 4 5

Terminal board

Pull-out

Pull-outwithdisjointcommons

Fixed

a

B

0

C 0 d C 0 d

C 0 d C 0 d

a

B

0

a

B

0

a

B

0

C d

a

B

Potentiometer

Po

ten

tio

me

ter

a

B

0

d 0 C d 0 C

d 0 C d 0 C

a

B

0

a

B

0

a

B

0

d C

a

B

Potentiometer

Po

ten

tio

me

ter

potentiometers

1 5kΩ 2 10kΩ 3 Pre-setonly

Joystick with potentiometers

Joystick with terminal board

JULIET - rEqUEsT FOrm FOr nOn sTandard JOYsTICK

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UsE and maInTEnanCE InsTrUCTIOns

The Juliet joystick is an electromechanical device for device for low voltage control circuits (EN 60947-1, EN 60947-5-1) for use as electric equipment on machines (EN 60204-1) in compliance with the fundamental requirements of the Low Voltage Directive 2014/35/UE and of the Machine Directive 2006/42/CE.

TheJulietjoystickisdesignedforuseinindustrialenvironmentswithevenverysevereclimaticconditions(workingtemperaturesfrom-25°Cto+70°Candissuitableforuseintropicalenvironments).Theequipmentisnotsuitableforuseinenvironmentswithapotentiallyexplosiveatmosphere,inthepresenceofcorrosiveagentsorhighpercentageofsodiumchloride(salinemist).Contactwithoil,acidsandsolventsmaydamagetheequipment;avoidusingthemforcleaning.

Theterminalboard(17)*isdesignedfortheauxiliarycontrolofcontactsorelectromagneticchargesingeneral(classofuseAC-15inaccordancewithEN60947-5-1).Donotoilorgreasethecontrolelements(12)ortheboard(17).Withregardtotheconditionsforinstallation,useandevaluationoftheessentialrequisiteforsafetyandtheprotectionofhealth,thejoystickmustbeinstalledsoastoensureadequateprotectionoftheequipmentingeneral,andtheactivepartsinparticular(protectionagainstelectrocutionandagainstthepenetrationofsolidbodiesandliquids).

InstallationoftheJulietjoystickshouldbedonebycompetent,trainedpersonnel.Theelectricwiringmustbedoneinaworkmanlikemannerincompliancewiththeregulationsinforce.

BeforeperforminginstallationandmaintenanceoftheJulietjoystick,disconnectthemachinefromthepowermains.

Operations for correct installation of the joystick-Removethebellows(1)fromtheleverguide(4)onthejoystick.-Unscrewthebellows(1)fromtherod(24).-Removetheleverguide(4)fromthejoystickbyunscrewingthefourscrews(3-26).-Insertthejoystickintheholeonthesupport(thesupporthasathicknessof3mmwithaholeØ40mm).

-Fastentheleverguide(4)withthefourscrews(3-26)(takecaretoassembleitintheproperdirectionrelativetothejoystickmovement).-Fastenthebellows(1)ontherod(24)ofthejoystickandrepositionthebellowscorrectly(1)(takecaretojointthethreadsoftheleverandknobcorrectlywithoutforcing,andscrewtheknobtothelimitofthethreading).-Assemblethebellows(1)onthejoystickpositioningthemundertheleverguide(4)(takecaretopositionthebellowscorrectlyunderthedrivelevertoensureanevencompressionsurfacebetweenthebellowsandthesupport).-Turnthejoystickinthedesireddirectionandfastenwiththefourscrews(7)onthesupport(thescrewsmustbefastenedevenlytoensurecorrectpressureandsealbetweenbellowsandsupport).-Stripthemulti-polecableforalengthsuficientforelectricalconnectionwithconnectorontheboard(17).-Tapetheinitialstrippedpartofthecable.-Fastenthemulti-polecablesoastopreventthepossibilityofexternaltractionontheconnections.-Proceedtowiretheconnectorstotheirterminalsasshowninthewiringdiagram.

Operations of routine maintenance-Checkthecorrecttighteningofthescrews(7)fasteningthejoysticktothesupport.-Checktheconditionsofthewires.-Checktheconditionsofthebellows(1)onthejoystick.

Anychangetopartsofthejoystickwillinvalidatetheratingplatedataandidentiicationofthedevice,andrenderthewarrantynullandvoid.Incaseofreplacementofanypart,useonlyoriginalreplacements.

TERisnotliablefordamagescausedbyimproperuseofthedeviceandinstallationwhichisnotmadecorrectly.

*Pleaserefertotheexplodeddrawinginthecatalogue.

Right Left

Forward

Backward

Page 11: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

1

ROMEOJoystick

FEatuREs

•Structuralcomponentsaremadeofdie-castnickel-platedzamatoensuremaximumresistance,whilepartssubjecttoweararemadeoftechno-polymer.

•PositiveopeningNCcontactsforsafetyfunctions.•Mechanicallifeofswitches:5millionoperations.•IPprotectiondegree:RomeoisclassiiedIP00orIP65,if

housedinaspeciicenclosure.•Extremetemperatureresistance:-25°Cto+70°C.

OptiOns

•Availablewithupto6speedsforeachdirection.•Steppedorlinearoperationwithspringreturnormaintained

position.•Crossor360°movement.•3differentversions:withfreemovement,with deadman

safetydevice(withmechanicalinterlockwithorwithoutNO/NCcontact),orwithNOpushbuttontobeusedaselectricalinterlock.

•3differenthandles,alsoavailablewithpushbuttonsandselectorswitches.

•Availablewithpotentiometers.•Steplessproportionalversionavailable,withbuilt-in

analogueactuatorandcurrent,voltageorPWMoutputs.

CERtiFiCatiOns

•CEmarkingandEACcertiication.

RO

ME

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3

Sturdyandreliablejoystickforharshenvironmentsandsituations.Materials,technicalsolutionsandsizingofcriticalcomponentsstudiedtoguaranteemechanicalresistanceandlonglife,withspecialattentiontodesign,ergonomics,operationaccuracyandsensitivity.

The

data

and

the

prod

ucts

illu

stra

ted

inth

isb

roch

ure

may

be

mod

iied

with

outn

otic

e.U

nder

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circ

umst

ance

sca

nth

eird

escr

iptio

nha

vea

con

trac

tual

val

ue.

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Conformity to Community Directives2014/35/UE Low Voltage Directive

2006/42/CE Machinery Directive

Conformity to CE Standards

EN 60204-1 Safety of machinery - Electrical equipment of machines

EN 60947-1 Low-voltage switchgear and controlgear

EN 60947-5-1 Low-voltage switchgear and controlgear - Control circuit devices and switching elements - Electromechanical control circuit devices

EN 61000-6-2 Electromagnetic compatibility (EMC) - Generic standards - Immunity for indus-trial environments

EN 61000-6-3 Electromagnetic compatibility (EMC) - Generic standards - Emission standard for residential, commercial and light-industrial environments

Markings and homologations C

CERtiFiCatiOns

Ambient temperatureStorage -40°C/+70°C

Operational -25°C/+70°C

IP protection degree IP 00 (IP 65 max. when assembled in speciic enclosure)

Insulation category Class I

Operating positions Any position

GEnERal tEChniCal spECiFiCatiOns

Code PRVV0804PE

Utilisation category AC 15

Rated operational voltage 48 Vac

Rated operational current 2 A

Other operating electrical usages

Inductive load 125 Vac/1 A 250 Vac/0,5 A 30 Vdc/1 A

Resistive load 125 Vac/3 A 250 Vac/2 A 30 Vdc/3 A

Rated thermal current 8 A

Rated insulation voltage 60 Vac/dc

Mechanical life 5x106 operations

Connections Screw-type terminal

Wires 0.2 mm2 - 2.5 mm2

Tightening torque 0.5 Nm - 0.6 Nm

Microswitch type Single break

Contacts1NO+1NC change-over contacts(All NC contacts are of the positive opening operation type )

Scheme

2

1

4

Markings and homologations C c

tEChniCal spECiFiCatiOns OF thE MiCROswitChEs

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tEChniCal spECiFiCatiOns OF thE pOtEntiOMEtERs

Code PRVV9020PE PRVV9025PE PRVV9035PE

Ohmic value 4,7 kΩ 10 kΩ 2,2 kΩ

Indipendent linearity (over AEA -3°) ±0.25%

Life time 3x106 movements

Operational ambient temperature -55°C/+125°C

Mechanical angle 360° continuous

Actual electrical angle 355°±5°

Ohmic value tolerance ±5%

Temperature drift < 50 PPM/°C

Dissipation 4 W

tEChniCal spECiFiCatiOns OF stEplEss ROMEO

Supply voltage 12 ÷ 48 Vac/dc

Proportional outputs

2 voltage outputs: 0 ÷ +10 Vdc

2 current outputs: 4 ÷ 20mA

2 PWM outputs: 0 ÷100% D.C. (freq=1KHz)

Resolution 10 bit

4 directional microswitches

Inductive load 48 Vac/2 A 125 Vac/1 A 250 Vac/0,5 A 30 Vdc/1 A

Resistive load 125 Vac/3 A 250 Vac/2 A 30 Vdc/3 A

Connections Screw-type terminals

Wires 0.2 mm2 - 2.5 mm2

Tightening torque 0.5 Nm - 0.6 Nm

Code PRVV5019PE PRVV5020PE PRVV5080PE

Color Green Black Green

Contact current ratingResistive load 32 Vac/400 mAResistive load 50 Vdc/100 mA

Resistive load 125 Vac/125 mA Resistive load 28 Vdc/5 A

Contact resistance 50 mΩ -

Mechanical life 1x106 operations 1x106 operations

Contacts 1NO 1NO

Markings and homologations C C

tEChniCal spECiFiCatiOns OF thE ButtOns

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OvERall diMEnsiOns (mm)

with knob

with potentiometer

10

0

50

100

50

Ø74

Ø40

13

77

9

1002

16

32° 32°

22

2.5

No. 4 fixing threaded holes M5

25

25

Ø61 for fixing plate hole

10

0

50

100

50

Ø61

No. 4 fixing holes Ø5.5

25

25

Label (available on request)

79

13

7

21

6

Ø40

32° 32°

12

9.3

50

129.3

50

Ø74

No. 4 fixing threaded holes M5

25

25

79.3

Ø61 for fixing plate hole

10

0

50

100

50

Ø61

No. 4 fixing holes Ø5.5

25

25

Label (available on request)

Page 15: JULIET - Springer Controls Company...JULIET 3 Small-sized, compact and handy joystick for control of industrial machines. Juliet is a user-friendly, ergonomic product, suitable for

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with ergonomic handle

with handle

17

87

915°

55.5

25

7

100108

10

0

50

25

50 2

5

No. 4 fixing threaded holes M5

Ø61 for fixing plate hole

10

0

50

100

50

Ø61

No. 4 fixing holes Ø5.5

25

25

Label (available on request)

10

0

100

14

1

100

52

79

20

2

28

1

15°

Ø61 for fixing plate hole

50

25

50

25

No. 4 fixing threaded holes M5

10

0

50

100

50

Ø61

No. 4 fixing holes Ø5.5

25

25

Label (available on request)

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EXplOdEd dRawinG

4

5

6

7

8

9

10

11

12

12

13

13

14

15

16

17

18

19

20 26

22

41

40

39

38

37

36

35

34

33

31

31

32

32

30

29

19

28

27

11

25

24

23

42

43

44

45

46

47

6

7

35

34

11

31

31

32

32

30

48

15

16

17

18

19

21

2225

11

27

28

29

12

12

13

13

49

10

36

38

39

50 5152

53

5654

55

1

5767

1

58

66

46

65

67

68

34

38

1011

12

13

13

59

12

30

15

16

17

18

11

19

21

22

25

60

27

28

29

31

32

32

31

35

36

39

61

62

63

53

64

1

2

3

21

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standaRd JOYstiCKs

Grip type Positions

Direction of movement Code

360° Cross Free movementMechanical interlock+ NC/NO contact

Knob

1-0 X PF580C010001 PF580C010002

1-1 X PF580L011001 PF580L011002

2-0 X PF580C020001 PF580C020002

2-2 X PF580L022001 PF580L022002

3-0 X PF580C030001 PF580C030002

3-1 X PF580L031001 PF580L031002

3-2 X PF580L032001 PF580L032002

3-3 X PF580L033001 PF580L033002

4-0 X PF580C040001 PF580C040002

4-1 X PF580L041001 PF580L041002

4-2 X PF580L042001 PF580L042002

4-3 X PF580L043001 PF580L043002

4-4 X PF580L044001 PF580L044002

5-0 X PF580C050001 PF580C050002

5-1 X PF580L051001 PF580L051002

5-2 X PF580L052001 PF580L052002

5-3 X PF580L053001 PF580L053002

5-4 X PF580L054001 PF580L054002

5-5 X PF580L055001 PF580L055002

6-1 X PF580L061001 PF580L061002

6-2 X PF580L062001 PF580L062002

6-3 X PF580L063001 PF580L063002

6-4 X PF580L064001 PF580L064002

6-5 X PF580L065001 PF580L065002

6-6 X PF580L066001 PF580L066002

Grip type PositionsDirection of movement Code

360° Cross 1NO button

Knob

4-4 X PF580C044016

Romeostandardjoysticksfeaturespringreturnsteppedmovementandareequippedwith1NO+1NCchange-overmicroswitches

PRVV0804PE2

1

4

andixedterminalboard.

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Grip type Positions

Direction of movement Code

360° Cross Free movement1NO button (for use as electrical interlock)

Handle

1-0 X PF580C010006 PF580C010003

1-1 X PF580L011006 PF580L011003

2-0 X PF580C020008 PF580C020003

2-2 X PF580L022008 PF580L022003

3-0 X PF580C030006 PF580C030003

3-1 X PF580L031007 PF580L031003

3-2 X PF580L032006 PF580L032003

3-3 X PF580L033006 PF580L033003

4-0 X PF580C040008 PF580C040003

4-1 X PF580L041007 PF580L041003

4-2 X PF580L042006 PF580L042003

4-3 X PF580L043006 PF580L043003

4-4 X PF580L044007 PF580L044003

5-0 X PF580C050006 PF580C050003

5-1 X PF580L051006 PF580L051003

5-2 X PF580L052006 PF580L052003

5-3 X PF580L053006 PF580L053003

5-4 X PF580L054006 PF580L054003

5-5 X PF580L055006 PF580L055003

6-1 X PF580L061006 PF580L061003

6-2 X PF580L062006 PF580L062003

6-3 X PF580L063006 PF580L063003

6-4 X PF580L064006 PF580L064003

6-5 X PF580L065006 PF580L065003

6-6 X PF580L066006 PF580L066003

Ergonomichandle

1-0 X PF580C010004 PF580C010005

1-1 X PF580L011004 PF580L011005

2-0 X PF580C020004 PF580C020005

2-2 X PF580L022004 PF580L022005

3-0 X PF580C030004 PF580C030005

3-1 X PF580L031004 PF580L031005

3-2 X PF580L032004 PF580L032005

3-3 X PF580L033004 PF580L033005

4-0 X PF580C040004 PF580C040005

4-1 X PF580L041004 PF580L041005

4-2 X PF580L042004 PF580L042005

4-3 X PF580L043004 PF580L043005

4-4 X PF580L044004 PF580L044005

5-0 X PF580C050004 PF580C050005

5-1 X PF580L051004 PF580L051005

5-2 X PF580L052004 PF580L052005

5-3 X PF580L053004 PF580L053005

5-4 X PF580L054004 PF580L054005

5-5 X PF580L055004 PF580L055005

6-1 X PF580L061004 PF580L061005

6-2 X PF580L062004 PF580L062005

6-3 X PF580L063004 PF580L063005

6-4 X PF580L064004 PF580L064005

6-5 X PF580L065004 PF580L065005

6-6 X PF580L066004 PF580L066005

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stEplEss pROpORtiOnal JOYstiCKs

Grip type

Direction of movement Code

360° Cross Free movement1NO button (for use as electrical interlock)

Knob X PF584C066001 -

X PF584L066001 -

Handle

X PF584C066002 PF584C066003

X PF584L066002 PF584L066004

Ergonimic handle

X PF584C066004 PF584C066005

X PF584L066005 PF584L066006

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assEMBlY dRawinG

a1

a2

a3

a3

a3

a5

a6

a7

a2

a5 a5a5

a7

a1

a10

a9

a1

a11

a12

a4

a5a5

a5a5

a5a5 a5

a5

a8

a4

a9

a4

a7

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COMpOnEnts

potentiometers

Ref. Drawing Description Code

A8

Potentiometer Megatron 2.2 kΩ PRVV9035PE

Potentiometer Megatron 4.7 kΩ PRVV9020PE

Potentiometer Megatron 10 kΩ PRVV9025PE

switch boards

Ref. Drawing Description Code

A66 speed board, 14 microswitches + electrical interlock 93620

3 speed board, 8 microswitches + electrical interlock 93621

A7 6 speed board, 14 microswitches 93623

A12 Board for ergonomic handle 93624

Buttons

Ref. Drawing Description Code

A1Green 1NO button PRVV5019PE

Black 1NO button PRVV5020PE

A9 Green 1NO button PRVV5080PE

A10 Trigger button PRSL7595PI

selector switches

Ref. Drawing Description Code

A11

2 maintained position selector switch ON-ON wired PRVV0830PE

3 maintained positions selector switch ON-OFF-ON wired PRVV0831PE

2 positions spring return selector switch ON-MOM wire PRVV0832PE

3 positions selector switch MOM-OFF-MOM wired PRVV0833PE

3 positions selector switchON-OFF-MOM wired PRVV0834PE

2 maintained positions selector switch ON-OFF wired PRVV0840PE

2 positions selector switch MOM-OFF wired PRVV0842PE

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lever guides

Ref. Drawing Description Code

A4

Cross lever guide 6/2-3/1 PRGC6622PE

Cross lever guide 6/3 PRGC6633PE

Cross lever guide 6/4-3/2 PRGC6644PE

Cross lever guide 6/5 PRGC6655PE

Cross lever guide 3/3-6/6 PRGC6666PE

Lever guide 1/0 PRGL1100PE

Lever guide 1/1 PRGL1111PE

Lever guide 2/0-4/0 PRGL4400PE

Lever guide 4/1 PRGL4411PE

Lever guide 4/2-2/1 PRGL4422PE

Lever guide 4/3 PRGL4433PE

Lever guide 4/4-2/2 PRGL4444PE

Lever guide 5/0 PRGL5500PE

Lever guide 5/1 PRGL5511PE

Lever guide 5/2 PRGL5522PE

Lever guide 5/3 PRGL5533PE

Lever guide 5/4 PRGL5544PE

Lever guide 5/5 PRGL5555PE

Lever guide 6/0-3/0 PRGL6600PE

Lever guide 6/1 PRGL6611PE

Lever guide 6/2-3/1 PRGL6622PE

Lever guide 6/3 PRGL6633PE

Lever guide 6/4-3/2 PRGL6644PE

Lever guide 6/5 PRGL6655PE

Lever guide 3/3-6/6 PRGL6666PE

Cams

Ref. Drawing Description Code

A5

Cam 1st position - 6/3 speeds CKR60006

Cam 2nd-3rd position - 6 speeds CKR60008

Cam 6th position - 6 speeds CKR60009

Cam 4th-5th position - 6 speeds CKR60007

accessories

Ref. Drawing Description Code

A2 Bellows PRGU6050PE

A3

Blank label PRTA0150PE

Lifting-Traverse label PRTA0151PE

Trolley-Rotation label PRTA0152PE

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ROMEO - REquEst FORM FOR nOn standaRd JOYstiCK

P2

P3

Grip type

Knob(IP65assembledinspeciicenclosure)

Ergonomichandle(IP43assembledinspeciicenclosure)

Handle(IP44assembledinspeciicenclosure)

Freemovement

P21NObutton(foruseaselectricalinterlock)

P21NObutton(foruseaselectricalinterlock)+P31NObuttonColourofbuttonblackgreen

Function

Freemovement

Mechanicalinterlock+NC/NOcontact(notavailableforproportionalRomeo)

P11NObuttonColourofbuttonblackgreen

Function

Movement

Stepped-springreturn

Stepped-maintainedpositions

Linear-springreturn

lever guide

Customizedleverguide(notavailableforproportionalRomeo)

6stepsdirectionsA-B6stepsdirectionsC-D360°movement

6stepsdirectionsA-B6stepsdirectionsC-DCrossmovement

Standardleverguide

B

a

0

C d0

Blanklabel

Lifting-Traversesymbols

Trolley-Rotationsymbols

1

2

3 4

1

2

3

4

pos. letterings

Customizedlabel

Joystick label

actuators for ergonomic handle

2 3

4 5

1

actuator type* and label letterings

actuators for positions 2-3-4-5

A PRVV9019PEGreenbutton1NOcontact+1commonB PRVV9020PEBlackbutton1NOcontact+1commonC PRVV0840PE2positionselectorON-OFF1contact+1commonD PRVV0842PE2positionselectorMOM-OFF1contact+1commonE PRVV0830PE2maintainedpositionselectorON-ON2contacts+1commonF PRVV0831PE3maintainedpositionselectorON-OFF-ON2contacts+1commonG PRVV0832PE2positionspringreturnselectorON-MOM2contacts+1commonH

I

PRVV0833PE3positionselectorMOM-OFF-MOM2contacts+1common

PRVV0834PE3positionselectorON-OFF-MOM2contacts+1common

*Maximum5contacts+1commonavailable.Ex.:1NOcontactinposition1+4buttonsAtype.1NOcontactinposition1+4selectorsCtype. 1NOcontactinposition1+2selectorsGtype.

**Incaseofuseoftheelectricalinterlockfunction,connectittoactuator1.

2

3

4

5

type lettering

pos.

PRVV5080PE Green button1NO contact + 1 common**

1 NoYes

P1

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instructionsWhennecessary,writethenumbercorrespondingtothepotentiometerortothepresetrequired.Fillinthecontactschemeblackeningtheboxescorrespondingto the positions where the cams close the contacts (each bar of 13 boxescorrespondtoaswitch;thecentralboxcorrespondstothezeropositionofthe joystick). Intheexample,thecontact isclosed inpositions1-2-3totheleftand3-4totheright.

6 5 4 3 2 1 0 1 2 3 4 5 6

potentiometer

1 PRVV9035PE2.2kΩ2 PRVV9020PE4.7kΩ3 PRVV9025PE10kΩ4 Presetonly

Po

ten

tio

me

ter

Po

ten

tio

me

ter

a

B

0

C 0 d C 0 d

C 0 d C 0 d

a

B

0

a

B

0

a

B

0

C d

a

B

Potentiometer

Potentiometer

a-B lEvER diRECtiOn

stepless proportional joystick

Joystick with switches

Standard outputs (A-B direction)Select a version

Voltage Current PWM

0-10V 4-20mA 0-100%

0-5V 4-12mA 0-50%

0.5-9.5V 4.5-19.5mA 5-95%

0.5-4.5V 4.5-11.5mA 5-45%

C-d lEvER diRECtiOn

Customized outputs (A-B direction)

Voltage (from 0 to 10 V) Current (from 4 to 20 mA) PWM (from 0 to 100%)

min Leverincentralposition max min Leverincentral

position max min Leverincentralposition max

______V ______V ______V _____mA _____mA _____mA ______% ______% ______%

select the increase / decrease directionof the signal

A

B

max

min

A

B

min

max

C D

max min

C D

min max

standard outputs*

Customized outputs

Standard outputs (C-D direction)Select a version

Voltage Current PWM

0-10V 4-20mA 0-100%

0-5V 4-12mA 0-50%

0.5-9.5V 4.5-19.5mA 5-95%

0.5-4.5V 4.5-11.5mA 5-45%

Customized outputs (C-D direction)

Voltage (from 0 to 10 V) Current (from 4 to 20 mA) PWM (from 0 to 100%)

min Leverincentralposition max min Leverincentral

position max min Leverincentralposition max

______V ______V ______V _____mA _____mA _____mA ______% ______% ______%

standard outputs*

Customized outputs

*Selectthestandardoutputrequired.Incaseofcustomizedoutputs,illinthe customizedoutputs tablepayingattentionatthevalueranges.Thevalueof Leverincentralposition mustbeinbetweentheminimumandmaximumvalueschosen.

select the increase / decrease directionof the signal

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usE and MaintEnanCE instRuCtiOns

The Romeo joystick is an electromechanical device for low voltage control circuits (EN 60947-1, EN 60947-5-1) to be used as electric equipment on machines (EN 60204-1) in compliance with the essential requisites of the Low Voltage Directive 2014/35/UE and the Machine Directive 2006/42/CE.

TheRomeojoystickisdesignedforuseinindustrialenvironmentsevenundersevereclimaticconditions(workingtemperaturesfrom-25°Cto+70°Candsuitableforuseintropicalenvironments).Theequipmentisnotsuitableforuseinenvironmentswithpotentiallyexplosiveatmosphere,corrosiveagentsorahighpercentageofsodiumchloride(salinefog).Oils,acidsorsolventsmaydamagetheequipment;avoidusingthemforcleaning.Donotconnectmorethanonephasetoeachswitch.Donotoilorgreasetheswitchesandthecontrolelements.

Ifthejoysticksareequippedwithmechanicalinterlock,donotmovethecontrolleverbeforeremovingthisblockbyliftingthelowerpartoftheknob(01),thisoperationsalsoactivatesthededicatedcentralswitch.

Ifthejoysticksareequippedwiththe DeadMan button,pushthebutton(P1)toenablemovementandwhileoperatingeventualpushbuttons/selectors(P2,P3,P4,P5)theforeseenfunctionsareactivated.

Withregardtotheconditionsforinstallation,useandevaluationoftheessentialrequisiteforsafetyandtheprotectionofhealth,thejoystickmustbeinstalledsoastoensureadequateprotectionoftheequipmentingeneralandoftheactivepartsinparticular(protectionagainstelectricshockandagainstthepenetrationofsolidbodiesandliquids).

TheinstallationoftheRomeojoystickshallbecarriedoutbyexpertandtrainedpersonnel.Wiringshallbeproperlydoneaccordingtothecurrentinstructions.

Priortotheinstallationandthemaintenanceofthejoystick,themainpowerofthemachineryshallbeturnedoff.

Thejoystickissuppliedwithabagofaccessoriesincluding:4metricscrews(3).

steps for the proper installation of the joystick-DrillholesØ60onthechosensupport(supportwithathicknessof4mm)(forcorrectdrillingusethespecialtemplatesuppliedonrequest).-Placethejoystickintheholeonthesupport(pressthebellowsonthejoystick(2)slightlyforcorrectinsertion).-Positiontheplate(4)withitsgasketonthejoystick.-Fastenthescrews(3)matchingtheholesontheplate(4)withthoseonthesupportandthethreadedholesonthejoystick(takecaretopositionthegasketcorrectlybetweenthejoystickandthesupport).-Stripthemulti-polecableforalengthsuficientforelectricalconnectionwiththeterminals.-Fastenthemulti-polecablesoastopreventthepossibilityofexternaltractionontheconnections.-Connectthewirestotheterminalsinaccordancewiththewiringdiagramshownontheinstructions;wesuggesttheuseofpinterminals.

steps for routine maintenance-Checkthecorrecttighteningofthescrews(3)fasteningthejoysticktothesupport.-Ifthereisamechanicalinterlock(1),makesureitfunctionscorrectly.-Ifthereisa DeadMan button(P1),makesureitmechanicallyfunctionscorrectly.-Ifthereareapushbuttons/selectors(P2,P3,P4,P5),makesuretheymechanicallyfunctionscorrectly.-Checktheconditionsofthewiring(inparticularwherewiresclampintotheterminals).-Checktheconditionsofthebellows(2)onthejoystick.

Anychangetopartsofthejoystickwillinvalidatetheratingplateandidentiicationdataofthedevice,andrenderthewarrantynullandvoid.Incaseofreplacementofanypart,useoriginalsparepartsonly.

TERdeclinesallresponsibilityfordamagescausedbytheimproperuseorinstallationoftheequipment.

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JOYstiCK with switChEs

Wiring Layout A

device 1 device 2 device 3

Avaiable for all models

Wiring Layout B

1

CNCC NC

NC

C

NC

C

NC

NC NC

C

C NC

C NC

NC C

NC C

NC C

1V 3V 4V 6V

1V 2V 5V

A

1V 1V

3V2V

5V 4V

6V

D

10

11

12

13

14

15

16

17

18

9

8

7

6

5

4

3

2

16 16

16 16

16

1616

17

17

17

17

17

C

NC

C

NC

17

17

B

C

1

2 3

4 10 12

11

6

9

13

15

7

8

14

C C26

25

24

23

27

22

1

CNCC NC

NC

C

NC

C

NC

NC NC

C

C NC

C NC

NC C

NC C

NC C

1V 3V 4V 6V

1V 2V 5V

A

1V 1V

3V2V

5V 4V

6V

D

10

11

12

13

14

15

16

17

18

19

20

219

8

7

6

5

4

3

2

16 16

16 16

16

1616

17

17

17

17

17

C

NC

C

NC

17

17

B

C

1

2 3

4 10 12

11

6

9

13

15

7

8

14

C

NC

NO

19

20

21

C C

Red

Green

Wh

ite

50

%

Blue

1 2 3

Device

Position Function Pin number

23

27

26

25

24

22

1

2

3

4

P2

P2

P4

P3

P5

P1

2

4

3

P2

P1

2

4

3

Wiring Layout A Wiring Layout B Wiring Layout B

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stEplEss pROpORtiOnal JOYstiCK

device 1

device 2

device 3

1

2

3

4

P2

P2

P4

P3

P5

P1

2

4

3

P2

P1

2

4

3

PIN No. Function

1 Switch output direction A A

2 Switch output direction B B

3 Switch output direction C C

4 Switch output direction D D

5 Common direction A/B COM_AB

6 Common direction C/D COM_CD

7 Ground reference for analog outputs GND

8 Supply voltage VAC/VDC- VAC/VDC-

9 Supply voltage VAC/VDC+ VAC/VDC+

10

11

12

13

14

15

16 Not connected

17 Not connected

18 PWM output direction A/B PWM_AB

19 PWM output direction C/D PWM_CD

20 Not connected

21 Not connected

22 Not connected

23 Not connected

24 Voltage analog output direction C/D V_CD

25 Voltage analog output direction A/B V_AB

26 Current analog output direction C/D I_CD

27 Current analog output direction A/B I_AB

1

NC

C

NC

C NC NC C

1V

1V

A

1V1V

D

10

11

12

13

14

15

9

8

7

6

5

4

3

2

5

5

66

B

C

2

1

34

C26

25

24

23

27

22

16

17

18

19

20

21

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REMaRKs