jt fully automatic wavesoldering machine · 2018-09-05 ·...
TRANSCRIPT
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.
JT FULLY AUTOMATIC WAVESOLDERING MACHINE
——WS Series
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.
WS Series FULLY AUTOMATIC WAVESOLDER MACHINE
INTRO
SYSTEM
OPS
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
INTRO:
MACHINE INFO:
DIMENSION(L*W*H) 4430×1620×1710MM
PCB DIRECTION L→R(R→L OPTION)
POWER SUPPLY 3P5W,380VAC ,50/60Hz, 63A
POWER 80KW/83KW
AIR SUPPLY 0.5MPa
WEIGHT ABOUT 2300KG
ELECTRICAL INFO:
TOTAL POWER 34KW
NORMAL 12KW
STARTUP 26KW
CONTROL IBM PC+PLC
INTRO
SYSTEM
OPS
S:标配 O:选配 N/A:无
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.
INTRO
SYSTEM
OPS
21 3
MACHINE DESCRIPTION
COOLINGSOLDERPOTPREHEATCONVEYORSPRAY FLUXER
DISPLAY
& CPU
KEYBOARD
& MOUSEE-STOP
BUTTON
E-STOP
COOLING
PANEL
DOOR
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.
SPRAY
FLUXING
21 3
OPS:
INTRO
SYSTEM
OPS
PREHEAT 1 SOLDER POT COOLINGPREHEAT 2 PREHEAT 3
SOLDERING FLOW
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)SPRAY FLUXING
INTRO
SYSTEM
OPS
SPRAY FLUXER
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)SPARY FLUXER
INTRO
SYSTEM
OPS
S:标配 O:选配 N/A:无
SPRAY FLUXER SPECIFICATIONS:
MOVEMENT STEPPER MOTOR
AIR PRESSURE 0.25MPA~0.4MPA
FLUX FLOW 10~100ML/MIN
FLUX REFILL STANDARD
EXHAUST FAN W/ FILTER MESH EXTRACTION
EXHAUST DIA Φ200MM
EXHAUST SPEC 25M3/MIN
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)SPRAY FLUXER
INTRO
SYSTEM
OPSFLUXER CONCEPT
FLUX TANK
NOZZLEAIR PRESSURE
CONTROL
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)SPRAY FLUXER
INTRO
SYSTEM
OPS
SPRAY FLUXER
ASSEMBLY
We recommend customer to use no-clean flux.
CONTROL
BOX
SPRAY
NOZZLE
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)SPRAY FLUXER
INTRO
SYSTEM
OPS
DRAWER DESIGN FOR
EASY MAINTENECE.
SPRAY FLUXER MAINTENENCE
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)SPRAY FLUXER
INTRO
SYSTEM
OPS SPRAY FLUXER MOVEMENT:STEPPER MOTOR SYSTEM
NOZZLEGUIDE BELT WHEEL
STEPPER
MOTOR
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)SPRAY FLUXER
INTRO
SYSTEM
OPS
NOZZLE CLEANING
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)喷雾系统
INTRO
SYSTEM
OPS
SPRAY FLXER EXHAUST:
HIGH AIR FLOW/ VOLUME, LOW NOISE
EFFECTIVELY EXHAUST FOR FLUX
FILTER MESH TO PREVENT DRIP
FILTER MESH
HIGHLIGHTS:
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)SPRAY FLUXER
INTRO
SYSTEM
OPSJ-SONIC SPRAY FLUXER (OPTION)
REDUCE FLUX CONSUMPTION;
BETTER FLUX SPREAD ACROSS PCB;
BETTER PENERTRATION;
NON CLOGGING;
CORROSSION RESISTANCE, LONGER LIFE SPAN
HIGHLIGHTS:
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(1)SPARY FLUXER
INTRO
SYSTEM
OPS
TEST COMPARISON RESULT
J-SONIC SPRAY FLUXER (OPTION)
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(2)PREHEATING ZONES
INTRO
SYSTEM
OPS
PREHEATER ZONES
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(2)PREHEATING ZONES
INTRO
SYSTEM
OPS
PREHEATER SPECIFICATIONS:
PREHEAT METHOD HOT AIR CONVECTION/ TOP IR (OPTION)
TEMP CONTROL PID+SSR
HOT AIR MOTOR STANDARD
PREHEATER ZONES 3
TOTAL PREHEATER
LENGTH1800mm
TEMP RANGE ROOM TEMP~250℃
HEATING TIME ABOUT 15MIN
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(2)PREHEATING ZONES
INTRO
SYSTEM
OPS TEMPERATURE CONTROL LOOP
THERMOCOUPLE(CHECK & FEEDBACK)
DUT(PID ADJUSTMENT) SSR( CONTROL HEAT)
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(2)PREHEATING ZONES
INTRO
SYSTEM
OPSPREHEATING CONCEPT
MOTOR FAN
PCB
ENCLOSER
HEATER
ROD
VIEW
PANEL
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.
21 3
(2)PREHEATING ZONES
INTRO
SYSTEM
OPS3 ZONES OF PREHEATING
MOTOR 1
PREHEAT
ZONE 1
PREHEAT
ZONE 2
PREHEAT
ZONE 3
MOTOR 2 MOTOR 3
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(2)PREHEATING ZONES
INTRO
SYSTEM
OPS
COVER FLAP – FOR EASY MAINTENANCE & ACCESS TO PREHEATER
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(3)SOLDER POT
INTRO
SYSTEM
OPS
SOLDERPOT
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(3)SOLDERPOT
INTRO
SYSTEM
OPS
SOLDERPOT SPECIFICATION:
SOLDERPOT WAVE DUAL WAVE
SOLDERPOT
MATERIALFULL TITANIUM ALLOY
HEATER POWER 380VAC 12KW
SOLDERPOT
CAPACITY630KG(350);700KG(450)
MAXIMUM
TEMPERATUREMAX: 300℃
CONTROL PID+SSR
MOTOR POWER 1/2HPX2 3P 220VAC
SOLDER HEIGHT
ADJUSTMENTCONTROL FROM SOFTWARE SETTING
WARM UP TIME ABOUT 180MIN(SET TEMP:250℃)
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(3)SOLDERPOT
INTRO
SYSTEM
OPSSOLDERPOT WORK CONCEPT
MOTOR
IMPELLER
NOZZLE
SOLDERPOT CHAMBER FLOW FILTER
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.
FULL TITIAUM ALLOY SOLDER POT
1/2HP MOTOR,PUMP UP TO 15mm WAVE HEIGHT.
21 3
(3)SOLDERPOT
INTRO
SYSTEM
OPS
SOLDERPOT UP/DOWN & IN/ OUT CONTROL
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(3)SOLDERPOT
INTRO
SYSTEM
OPS
LATEST DESIGN BY JT;
EASE OF REMOVAL, QUICK MAINTENCE & SAVE TIME.
EMPTY
TANKSOLDERPOT
CHANNEL
REMOVE MOTOR
& IMPELLER
COMPLETE
SOLDERPOT
REMOVE
NOZZLE
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(3)SOLDERPOT
INTRO
SYSTEM
OPS
MIMIMISE SOLDER DROSS DESIGN. DROSS WILL BE CHANNELED TO FRONT FOR EASY DROSS REMOVAL
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(3)SOLDERPOT
INTRO
SYSTEM
OPS
CHIP WAVE MAIN WAVEPCB FLOW
DUAL WAVE SOLDERPOT
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(4)COOLING SYSTEM
INTRO
SYSTEM
OPS
COOLING
COOLING
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.
COOLING
TYPE
21 3
(4)COOLING
INTRO
SYSTEM
OPS
MOTOR
COOLING
EXTERNAL
CHILLER
(OPTION)
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(5)CONVEYOR SYSTEM
INTRO
SYSTEM
OPS
CONVEYOR SPECIFICATION:
PCB SIZE MIN:80 × 60;MAX:500 × 450
PCB FLOW (L→R) OPTION: R →L
CONVEYOR SPEED 0~2000MM/MIN
INPUT HEIGHT 750±20mm
COMPONENT HEIGHT UP:120MM, BOTTOM:15MM
SPEED CONTROLLER CLOSE LOOP
WIDTH ADJUSTMENT AUTOMATIC
CONVEYOR ANGLE 4°~7°
CONVEYOR MOTOR 90W 3P 220VAC
S:标配 O:选配 N/A:无
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(5)CONVEYOR SYSTEM
INTRO
SYSTEM
OPS
CONVEYOR SYSTEM
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.
CONVEYOR DIAGRAM
21 3
(5)CONVEYOR SYSTEM
INTRO
SYSTEM
OPS
HARDEN ALUMIMUM
PROFILE
FINGER
CONVEYOR
CHAIN
PCB
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.
CONVEYOR TRANSPORTATION
21 3
(5)CONVEYOR SYSTEM
INTRO
SYSTEM
OPS
SOLDER CONTACT
POINTPCB FLOW
BACKFLOW OF SOLDER
RETURN TO POT
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(5)CONVEYOR SYSTEM
INTRO
SYSTEM
OPS
PCB INLET
PCB CLAMP
TENSION
AJUSTMENT
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(5)CONVEYOR SYSTEM
INTRO
SYSTEM
OPS
WIDTH ADJUSTMENT
HAND WHEEL
ADJUSTMENT
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(5)CONVEYOR SYSTEM
INTRO
SYSTEM
OPS
FINGER CLEANING
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(5)CONVEYOR SYSTEM
INTRO
SYSTEM
OPS
FINGER CLEANING SYSTEM
*NOTE: DO NOT USE ALCOHOL OR FLAMMABLE SOLVENT.
EC-808 IS RECOMMENDED.
PUMP FINGER CLEANER
深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3
(6)OPTIONS
INTRO
SYSTEM
OPS
OPTIONS:
CENTRE
SUPPORTO
TOP
PREHEATERO
J-SONIC O
N2 SYSTEM O