jpn industrial design
DESCRIPTION
Portfolio 2015TRANSCRIPT
pg: 2
JPN Industrial Design
Index
Be_dl_001_black. pg: 3 Harold. pg: 12
Speaker Says. pg: 28 About Me. pg: 38
pg: 3Biologically Effective LED Downlight
2014 Sustainable Group
BE_dl_001_black
pg: 4
Images - Biologically Effective Downlight with “Petal Lens”.
The Biologically Effective Downlight is a concept I derived under instruction from “Sustainable Group Services”.
pg: 5
Images - Biologically Effective Downlight with “Petal Lens”. FRONT
It applies recent research conducted by “Fagerhult Sweden” into the effect of ambient light on our well being.
pg: 6
Images - Diagram of the receptors in the human eye
“Fagerhults” research states that 100 Lumen Square metres of ambient light that falls above the “horizon line”, has a positive effect on produc-tivity and well being. The sunlight naturally provides this, but the sun is not always available.
Horizon Line
pg: 7
Images - Diagram of findings of “Fagerhults” research
Productivity is impaired when working late into the night, or inside dimly lit rooms. “The Biological effective Downlight” is designed to reflect adequate ambient light above the “horizon line” as well as provide a focused beam below like traditional 45 ° down lights. This will have a positive ef-fect on productivity and well being.
45 ° Beam
Lens_A Lens_B
pg: 8
Images - Initial Concepts Models. By re engineering existing Acrylic Lens technology, we are trying to re-fract the light towards the walls as well as focus light on the task areas as intended.
Lens_ALens_B
pg: 9
Images - Rapid Prototyping of Lens Concepts.
Following an assessment Len_B designed to spread light at 90 ° proves to have potential. Concept B designed to direct light towards corners proves to be benign.
OFF 50% 100%
pg: 10
Images - Biologically Effective Downlight with “Petal Lens”.
A second prototype of the “Petal Lens” was cast in a polyester resin us-ing a 3D print and a silicon mould.
OFF 50% 100%
pg: 11
Images - Biologically Effective Downlight with “Petal Lens”.
The clarity of the polyester resin prototype is closer to that of what an acrylic injection moulded component would be. This allows us to assess the concept with further insight.
pg: 12Backwash Water Re-purpose Unit
2013 Swinburne University
Harold
pg: 13
Images - Harold. Backwash Water Re-purpose Unit
Harold was completed as my final semester project during my studies at Swinburne University. It uses a series of unique methods to processes, and then re-purpose water that is otherwise wasted during the “backwashing” cycle of a swimming pool filtration system.
Pool Pump Filter
pg: 14
Regular Filtration Cycle
Images - Diagram of the regular cycle of a swimming pool filtering system
The regular cycle of a regular swimming pool filtration system.
Pool Pump Filter
Waste
pg: 15
Backwashing Cycle
Images - Diagram of the regular cycle of a swimming pool filtering system
Backwashing is part of regular maintenance on any swimming pool system with a “Media Filter”. Back washing uses water from the pool to clean the me-dia inside the filter. The water used is wasted down the storm water drain.
pg: 16
Images - Springthorpe Swimming Pool Case study
The size of this swimming pool is above average of any residential swim-ming pool system but below that of a commercial swimming pool system. The large Media filter requires backwashing fortnightly throughout peek use.
> Backwashing required for a total of 6 minutes every month.
> Resulting in the wastage of approx 2000lts of water
(300 lts per min).
Springthorpe Country Club Swmming Pool
60 Litres. +
Water Wasted in a summer day at Springthorpe
pg: 17
Images - Water wasted in peak use time.
The hot summer months of the year is peak use time for any swimming pool, it’s also the driest time of the year. The likeliness of drought, and the implementation of water restrictions makes saving water a necessity.
The Solution
pg: 18
Pump FilterPool
Images - Harold Diagram of Inter-ception.
“Harold” a non electrical device that is plumbed into the existing swim-ming pool filtration system. It intercepts the otherwise wasted water before it reaches the storm water drain.
pg: 19
Irrigation VanitiesStorage
Images - Proposed redirection of water.
After being processed through “Harold”, backwash water can be directed to a number of locations as desired for re-use.
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pg: 20
Images - Steps of use
STEP1: The “De-Chlorinator” is charged with a chlorine removing substance each use.STEP2: ”Easy Clean” Nylon membrane filter is cleaned each use. Using a tool provided.STEP3: The user can make any changes to the direction of water before com-mencing backwash cycle.
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pg: 21
Images - Diagram of internal work-ings.
1: Backwash water enters the unit from the inlet.2: Debris of >40 micron are removed (approx size of grain of sand).3: “Sodium-thiosulphate” naturalises any chlorine present in the water.4: The water is directed to various locations for use.5: A spring loaded valve, automatically regulates the internal pressure.
pg: 22
Images - Unique Modular Valve As-sembly.
A defining feature of the system is the valve system. It’s modular sock-eting assembly is completely unique to any other valve. It’s design means that “Harold” can be customised as required to suit a number of applications.
pg: 23
Images - Early Sketches, Exploded, SLA 3D Model, Assessment.
An SLA 3D printed prototype of the valve assembly was produced to help others to realise it’s application and function.
pg: 24
Images - Early Concept sketches during the generation phase
“Harold” went through many forms , as I explored various solutions to the problem of wasted backwash water.
pg: 25
Images - Late development sketch. Done in 5 minutes
R
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R38
R35
R26.50
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7 DETAIL N
SCALE 2 : 1
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DETAIL P SCALE 2 : 1
35 48
DETAIL R SCALE 1 : 1
70.00°
3
DETAIL T SCALE 2 : 1
2.50
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DETAIL U SCALE 2 : 1
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VALVE HANDLE DETAIL
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HAROLDJACK NORMOYLE
WEIGHT:
30GF NYLON 6/6A3
SHEET 3 OF 5SCALE 1:1
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
MATERIAL:
DATESIGNATURENAME
DEBUR AND BREAK SHARP EDGES
FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH: MIRRORTOLERANCES: LINEAR: + - .2 ANGULAR: 3 DEG
Q.A
MFG
APPV'D
CHK'D
DRAWN
pg: 26
Images - Valve Handle, technical drawing
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SCALE 1 : 1SECTION AE-AE
SCALE 1 : 1
CROSS SECTION OF AUTOMATIC WASTE RELEASE
SECTION AF-AF SCALE 1 : 1
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GENERAL ASSEMBLY
2
HAROLDJACK NORMOYLE
WEIGHT:
AS PER BOM
AS PER BOMA1
SHEET 2 OF 4SCALE: 1:1
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
MATERIAL:
DATESIGNATURENAME
DEBUR AND BREAK SHARP EDGES
FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: + - .2 MM ANGULAR: 3 DEG
Q.A
MFG
APPV'D
CHK'D
DRAWN
pg: 27
Images - Cross Section. Assembly technical drawings
pg: 28Portable Bluetooth Speaker
2013 Swinburne University
Speaker Says
pg: 29
Images - Hero, 1 Casing, 2 Remove from casing, 3 connect via blue-tooth.
This project was completed as an exercise of technique used when design-ing injection moulded components. A size restriction of 100mm cubed and the use of current rechargeable battery technologies make the restrictions of the brief.
pg: 30
Images - ON, SELECT. Smart phone application.
The Speaker Says concept features a colour coded interface, intended to communicate with an application on your smart phone. This let’s you select music based on your association with a colour.
pg: 31
Images - In Situ. When in use, the speaker body sits on top of a timber case which helps amplify the sound acoustically.
pg: 32
Images - Early concept presenta-tion panel 1.
pg: 33
Images - Early concept presenta-tion panel 2.
pg: 34
Images - TPU feet assembly diagram The project was completed as an exercise in the technical restraints of the injection moulding process. To test myself I incorporated several differ-ent plastic materials and over-moulding techniques into my design.
pg: 35
Images - Internal components. This internal component was designed in a way to reduce tooling costs. Because it has no aesthetic impact we are able to design the form in such a way.
pg: 36
Images - All parts dismantled, On-top of Box, Assembled.
The design was finished to such detail that all the components were 3D printed to assess how well the assembly worked.
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ITEM NO. PART NUMBER DESCRIPTION MATERIAL QTY.
1 BASEBODY MAIN HOUSING WITH GRILLINJECTION
MOLDED NYLON 6/6 GLOSS FINISH
1
2 TOPBODY MAIN HOUSING TOPINJECTION
MOLDED NYLON 6/6 GLOSS FINISH
1
3 RIM ANULA SNAP TO MAIN HOUSINGINJECTION
MOLDED NYLON 6/6 GLOSS FINISH
1
4 BUTTONASSEMBLY REFER TO EXPLODED DRAWING PG - 1
5 SMALLFOOT PRESS FIT TO BASEBODY COMPRESSION MOLDED TPU 1
6 MEDFOOT PRESS FIT TO BASEBODY COMPRESSION MOLDED TPU 1
7 ELECTRICALSUBASSEMBLY
REFER TO ELECTRICAL ASSEM EXPLODED 1
8 CENTERINGBLOCK LOCATES BUTTON ASSEMBLYINJECTION
MOLDED ABS GLOSS FINISH
1
9 LARGEFOOT PRESS FIT TO BASBODY COMPRESSION MOLDED TPU 1
10 ISO 7046-1 - M3 x 6 - Z --- 6S
SCREWS COMBINE BASE BODY AND TOP BODY. WHILST
LOCATING SPEAKERSTAINLESS STEEL 4
11 LED AND BUTTON PCB
CONTAINS TACK BUTTONS 4X LED LIGHTS AND LED DRIVER AS PER OEM 1
12 BOXASSEMBLY REFER TO BOX ASSEM EXPLODED. - 1
13 SPEAKER SUBASSEMBLY
REFER TO EXPLOREFER TO SPEAKER ASSEM EXPLODED - 1
GA EXPLODEDJACK NORMOYLE 6956718
A3
SHEET 1 OF 22SCALE:1:5
DWG NO.
TITLE:MATERIAL:
FINISH:
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: 0.2mm ANGULAR: 0 deg
ANGLE OF DRAFT:max:min:
MONDAY 1430E. CHRISTMAS
MANUFACTURING TECHNOLOGY HDIND311
-
- PORTABLE SPEAKER
pg: 37
Images - Exploded Assembly, BOM This exploded view and BOM shows the level of detail this concept has been considered to.
pg: 38My Skill Set
Jack Patrick Normoyle
About Me
pg: 39
Images - Software I work withand more...
Solidworks
V-Ray Wordpress Magento
3Ds Max Adobe Suite
pg: 40
Images - “Loomi” E-commerce Land-ing Page developed for Sustainable Group Services. LED_STORE.
Interdisciplinary The past year I have spent extending my skill set, working with small developing business in the fields of product development, front end and back-end web development, user experience design, and marketing. By turning to my creative problem solving approach, and empathic practices, I have been able to offer well received solutions throughout many areas of business.
pg: 41
Images - Sheet Metal Shelf, Coffee Table, Cafe Stool.
I have worked with a vast range of materials, and have experience with the restraints and opportunities of many manual and computer controlled pro-totyping process.
Prototyping Methods
pg: 42
Images - Freehand Sketches. De-con’ Golf bag, Bike light
Hours of practice have earned me a great sketching ability. I am able to rapidly visualise concepts and clearly communicate them with colleagues and clients.
Freehand Sketching
pg: 43
Images - Fictional Space-craft Tablet + Sketchbook Pro
Manufacturing + Tech
pg: 44
BZ
BZ
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R47.5
74.78
39.8°
77.
60°
55°
108°
17.6
39.80
°
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DETAIL BW SCALE 1 : 1
1.2
0.8
13.15
DETAIL BX SCALE 4 : 1
7.9
CB
SECTION BZ-BZ SCALE 1 : 1
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1.10
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DETAIL CF SCALE 2 : 1
R5
DETAIL CH SCALE 2 : 1
THROUGH
BASE BODYJACK NORMOYLE 6956718
A3
SHEET 12 OF 22SCALE:1:5
DWG NO.
TITLE:MATERIAL:
FINISH:
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: 0.2mm ANGULAR: 0 deg
ANGLE OF DRAFT:max: 1 degmin: 1deg
MONDAY 1430E. CHRISTMAS
MANUFACTURING TECHNOLOGY HDIND311
GLOSS
NYLON 6/6 PORTABLE SPEAKER
BZ
BZ
CH
R47.5
74.78
39.8°
77.
60°
55°
108°
17.6
39.80
°
CE
CF
BX
DETAIL BW SCALE 1 : 1
1.2
0.8
13.15
DETAIL BX SCALE 4 : 1
7.9
CB
SECTION BZ-BZ SCALE 1 : 1
6.1
3.4
2.5
13.
5
1.10
1.7
0
6.9
DETAIL CB SCALE 4 : 1
6.7 DETAIL CE SCALE 2 : 1
4.1
9.2
DETAIL CF SCALE 2 : 1
R5
DETAIL CH SCALE 2 : 1
THROUGH
BASE BODYJACK NORMOYLE 6956718
A3
SHEET 12 OF 22SCALE:1:5
DWG NO.
TITLE:MATERIAL:
FINISH:
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: 0.2mm ANGULAR: 0 deg
ANGLE OF DRAFT:max: 1 degmin: 1deg
MONDAY 1430E. CHRISTMAS
MANUFACTURING TECHNOLOGY HDIND311
GLOSS
NYLON 6/6 PORTABLE SPEAKER
N
AF
AF
RIGHT SIDE
AE
AEDETAIL N
SCALE 1 : 1SECTION AE-AE
SCALE 1 : 1
CROSS SECTION OF AUTOMATIC WASTE RELEASE
SECTION AF-AF SCALE 1 : 1
F
8
E
D
C
B
A
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7654321 9 10 11 12 13 14 15 16
91 2 3 4 5 6 7 8 10 11 12
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GENERAL ASSEMBLY
2
HAROLDJACK NORMOYLE
WEIGHT:
AS PER BOM
AS PER BOMA1
SHEET 2 OF 4SCALE: 1:1
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
MATERIAL:
DATESIGNATURENAME
DEBUR AND BREAK SHARP EDGES
FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: + - .2 MM ANGULAR: 3 DEG
Q.A
MFG
APPV'D
CHK'D
DRAWN
Images - Harold, Screw Boss De-tail, Mould-flow Analysis.
I practice a strong philosophy of always considering technical restric-tions and manufacturing possibilities, even from the earliest stages of any project. This allows me to derive both imaginative and realistic product solutions.
Manufacturing + Tech
pg: 45
Images - Gold Bag, Bike light, Desk Lamp
I’m competent in 3D modelling software such as Solidworks, and 3Ds Max + V-ray. The combination of my strengths with freehand drawing and 3D modelling allow me to rapidly realise concepts in a comercially viable time frame.
3D Modelling
