joya catalogue

20
Your Reliable Busway Solution Experts LB BUSWAY SYSTEM CATALOGUE Subject to change without prior notice Head Office: No.9 Xianjiang Rd, GETDD, Guangzhou, Guangdong, China, TEL: +86 20 3295 0008; +86 20 3295 0009 FAX: +86 20 3295 0886 WEBSITE: http://www.joya-electric.com 511356 North China Office: Room 2209, 22/F, Silver Building, Xin Yuan Finance Plaza, Jing 3rd Rd North, Zhengzhou, Hunan, China, 450000 TEL: +86 371 8661 7664 FAX: +86 371 8661 7664 Room3102, 31/F, 1 Unit, 17th Building, Taihe Xindu, Henan Rd, Binhai New District, Tianjin, China, 300425 TEL:+86 138 219 642 26 Your Reliable Busway Solution Experts Overseas Office: A-1-2, Kompleks Industri Puchong. No.1, Jalan TPP 1/6, Taman Perindustrian Puchong, 47100 Puchong, Selangor D.E., Malaysia TEL: +6 03-8068 6862 FAX: +6 03-8068 6525 Southwest China Office: Room1-301, 3/F, 5th Building, International Garden, No.23 Yong Feng Rd, Gaoxin District, Chengdu, Sichuan,China, 610093 TEL: +86 28 8514 3269 FAX: +86 28 8514 3269 TEL: +86 771 228 0292 FAX: +86 771 228 0292 South China Office: Room 402, 4/F, Tingshui Ge A, Nanhu Garden, No.1 Bihu Rd North, Qingxiu District, Nanning, Guangxi, China, 530028 Guangdong Joya Electric Industries Co., Ltd

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  • Your Reliable Busway Solution Experts

    LB BUSWAY SYSTEM CATALOGUE

    Su

    bje

    ct to

    ch

    an

    ge w

    ith

    ou

    t p

    rio

    r n

    oti

    ce

    Head Office:

    No.9 Xianjiang Rd, GETDD, Guangzhou,

    Guangdong, China,

    TEL: +86 20 3295 0008; +86 20 3295 0009

    FAX: +86 20 3295 0886

    WEBSITE: http://www.joya-electric.com

    511356

    North China Office:

    Room 2209, 22/F, Silver Building, Xin Yuan

    F i n a n c e P l a z a , J i n g 3 r d R d N o r t h ,

    Zhengzhou, Hunan, China, 450000

    TEL: +86 371 8661 7664

    FAX: +86 371 8661 7664

    Room3102, 31/F, 1 Unit, 17th Building, Taihe

    Xindu, Henan Rd, Binhai New District,

    Tianjin, China, 300425

    TEL:+86 138 219 642 26

    Your Reliable Busway Solution Experts

    Overseas Office:

    A-1-2, Kompleks Industri Puchong. No.1,

    Ja lan TPP 1 /6 , Taman Per indus t r ian

    Puchong, 47100 Puchong, Selangor D.E.,

    Malaysia

    TEL: +6 03-8068 6862

    FAX: +6 03-8068 6525

    Southwest China Office:

    Room1-301, 3/F, 5th Building, International

    Garden, No.23 Yong Feng Rd, Gaoxin

    District, Chengdu, Sichuan,China, 610093

    TEL: +86 28 8514 3269

    FAX: +86 28 8514 3269

    TEL: +86 771 228 0292

    FAX: +86 771 228 0292

    South China Office:

    Room 402, 4/F, Tingshui Ge A, Nanhu

    Garden, No.1 Bihu Rd North, Qingxiu

    District, Nanning, Guangxi, China, 530028

    Guangdong Joya Electric Industries Co., Ltd

  • CONTENTS

    01

    05

    07

    10

    11

    13

    15

    25

    35

    ABOUT US

    LB BUSWAY SYSTEM

    PRODUCT FEATURES

    CATALOGUE NUMBERING SYSTEM

    GENERAL PARAMETER

    IP68 BUSWAY

    NOTES

    APPLICATIONS

    INSTRUCTION OF LB BUSWAY DESIGN

    26 IP68 BUSWAY GENERAL PARAMETER

    29 IP68 BUSWAY INSTALLATION STEPS

    30 IP68 BUSWAY APPLICATIONS

    31 SERVICE SYSTEM

    34 JOB REFERENCE

  • Certificates and Qualifications

    YOUR RELIABLE BUSWAY

    SOLUTION EXPERTS

    01 ABOUT US02 ABOUT US

    GuangDong Joya Electric Industries Co., Ltd is the leading

    busway solution experts. The head office is located in GETDD,

    GuangDong, China and the branches are located in all over the

    word. We focus on busway sys tem so lu t ion des ign,

    manufacturing, sales and service. Our products include Low

    voltage compact busway, High protection degree busway, Wind

    power busway, Fire resistant busway and High voltage busway.

    Beside the high quality product, we also provide you the one-

    station services such as layout design, project management,

    on-site instruction, maintenance support and other services as

    well.

    Through our ambitious vision, we already set up a strong team

    with all the top talents in busway industries, who are good at

    management, R&D, industry operation, sales and customer

    service.

    Joya Electric is young company, but full of energy and people

    oriented. We encourage the action of Honest, Respect, Truth

    and Team work. We try our best to improve the organization,

    decision making, management style, working efficiency and

    effect. We are convinced a better future by our hard work in

    innovation, quality and marketing.

    Joya Electric will be your good business partner rather than a

    simple supplier.

    ISO9001ISO14001 , OHSAS18001

    KEMA-KEUR CCC

    Fire Resistant Test Cert i f icate

    Refractory-Test Report

    Applicant: Guang Dong JOYA Electric Industries Co., ltd

    Product : LB Refractory Busway

    Test Type: Fire-resistant

    China National Center for Quality Supervison and Test of

    Fixed Fire-fighting Systems and Fire-resisting Building Components

  • 0403 ABOUT US

    Cooperated with GuangDong University of Technology, we developed semi-automatic assembly line. Introduced

    from Henrob and Bollhoff, the self piercing rivet technology make sure the product connected in the most reliable

    and efficient way.

    Advanced Manufacturing Process

    Advanced R&D System

    Professional Project Management System

    A well educated, professional experts team will provide you the total service for project design and project

    management, which make you an easy business.

    Total Quality Management

    With the total quality system and advanced inspection, we can make sure the produce ex-factory with

    zero defect.

    ABOUT US

    The top experts and strict product development produce make sure the products are in the line with the related

    safety and quality standards and also provide customized solutions to meet your requirements. Through

    product solution design, product manufacturing, on-site service we try to avoid defects in each detail.

  • 1 2 3 4 65

    05 LB BUSWAY SYSTEM 06 LB BUSWAY SYSTEM

    Smart Joint Paks, allow for

    quick removal of lengths from

    the busbar trunking runs for load

    shifting or maintenance. It also

    can be removed and relocated

    on the opposite end of the

    length for the last minutes job

    changes.

    Feeder Units, include flange end

    and flange end box, which connect

    to transformer or switchboard by

    flexible links or solid links.

    Straight Length Units, include

    feeder and plug-in type. Ampere

    start from 400A to 6300A can

    m e e t m o s t o f t h e p o w e r

    distribution needs. LB straight

    length units are no Chimney

    Effect.

    E l b o w s , i n c l u d e f l a t w i s e ,

    edgewise, Z shape, offset and

    other types, adjust different

    constructions.

    Plug-in Units, feed the power

    from the body of busway. The

    protection unit inside PIU may

    be circuit breaker or fuse.

    H a n g e r s , f i x t h e b u s w a y,

    include horizontal hanger and

    spring hangers.

  • 08 PRODUCT FEATURES07 PRODUCT FEATURESRaw Material

    High purity conductor

    Reliable insulation material

    Aluminum-Magnesium Housing

    Structures

    Sandwich Structure

    High IP

    Sandwich Plug-in Opening

    Self-piercing Riveting

    Electrolytic coppers with purity over than

    99.95% and conductivity over than 97.5%.

    Silver plating along the length can reduce the

    contact resistance and sawing section makes

    the product more precision.

    All bars are insulated by Mylar film from

    Dupont, to prolong insulation service. The

    insulation consist of two layers of heat-formed

    polyester films surrounding each phase bar. It

    means it can provide a solid insulation and the

    excellent dielectric performance.

    LB busway with fully enclosed by anti-

    corrosion Al-Mg housing have been carefully

    designed to reduce the weight, avoid the

    hysteresis and eddy current losses.

    LB busway is designed in sandwich-type

    construction to provide superior heat transfer

    effect and voltage drop characteristics. And

    also LB busway is less space required for

    installation and investment saving.

    All the conduct and insulations are fully

    enc losed wh ich can p rov ide a be t te r

    protection degree. And totally enclosed

    housing required no derating regardless of

    mounting position.

    Sandwich Plug-in Opening make a better heat

    transfer effect in plug-in area, and also reduce

    the impedance in plug-in opening.

    High strength Self-piercing riveting can

    reinforce the busway strength, which provide

    superior protection under short circuit.

  • 10 APPLICATIONS09 PRODUCT FEATURESTypical ApplicationStructures

    Smart Joint Pak

    Plug-in Unit

    Joya Electric provide the plug-in units with full

    mechanical interlocks, which can prevent from

    wrong operation and provide a good protection

    to both people and equipments. All the plug-in

    jaws are silver plated can reduce the contact

    resistance and make a reliable connection.

    Universal accessories

    a. Connect the HV/LV

    transformer and Switch

    board.

    b. Connect two LV

    Switchboards.

    c. Distribute power to

    each load center in a

    industry environment.

    d. Distribute power to each

    floor in a commercial or

    residential buildings.

    Smart joint pak connections can be removed

    and replaced easily. Double-head bolt can

    facilitate the installation and thermal indicator

    on the joint pak can make the inspection and

    maintenance much more easier.

    The design of universal accessories can

    make your installation much easier, however

    in horizontal or vertical.

  • 11 INSTRUCTION OF LB BUSWAY DESIGNStep1

    Step2

    Below the table are designed on LB busway characteristic if you

    already got the power requirement and rated working voltage.

    1F

    2F

    3F

    ...

    250 415 500 315 690 500

    315 415 630 400 690 500

    400 415 630 500 690 630

    500 415 800 630 690 630

    630 415 1000 800 690 800

    800 415 1250 1000 690 1000

    1000 415 1600 1250 690 1250

    1250 415 2000 1600 690 1600

    1600 415 2500 2000 690 2000

    2000 415 3200 2500 690 2500

    2500 415 4000 3150 690 3200

    3150 415 5000 4000 690 4000

    KVA V A KVA V A

    12 INSTRUCTION OF LB BUSWAY DESIGN

    Power Voltage Power Voltage AmpereAmpere

    Step3

    Step4

    Step5 Select the proper LB busway based on earthing system.

    All the LB busway provide intergral earth.

    TNC, 3L+N

    TNS, 3L+N+50%PE

    TT, 3L or 3L+N

    IT, 3L

    Step6 Protection Degree for different invironment.

    In a dry distribution room or power well, IP42 is a good choice.

    In a dry room with fire pipeline above, IP54 is a good choice.

    Outdoor application and those case may be attacked by rain,

    IP65+canopy will be preferable.

    Note: before busway is compeletely installed, there is no protection

    degree at all.

    The First Number The Second Number

    Protection of Protection of

    equipment personProtection of equipment

    0 Non-protected Non-protected Non-protected

    150 mm

    diameter Back of handVertically dripping

    212.5 mm

    diameterFingers 15dripping

    3 2.5 mm

    diameterTools Spraying

    1.0 mm

    diameter4 Wire Splashing

    5 WireDust-protected Jetting

    6 Dust-tight Wire Power Jetting

    7

    8

    Temporary immersion

    Continuous immersion

    Step7 Choose the proper plug-in units.

    Step8 Routing and accessories

    Calculate the total power requirement based each load

    requirement. For and real case, pls contact your local

    consultant to get more detail or refer to the design manual

    make a right power needs calculation.

    Calculate the ampere rating according to the total power

    requirement.

    Verify the ampere according to voltage drop requirement.

    When calculate the voltage drop, the distribution coefficient

    must be taken into account, details refer to page 15 of this

    catalogue.

    Verify the short circuit withstand capability. Normally LB

    busway can afford the worst case of short circuit between

    phases. For any special requirement, please contact our

    local sales representative for help.

    According to load requirement, select circuit breaker of fuse as

    protection unit. Calculate the ampere based on load capacity.

    LB plug-in units provide ampere from 16A-630A. Normally the

    branch rating should be less than half of busway trunking

    ratings. When the branch rating is over than 630A, we suggest

    to put Flange end box plus circut breaker of fuse breaker of

    fuse to protect.

    Improve the layout design, try to make one routing which is

    shorter and less elbow. According to actual situation, design

    necessary hanger supports, LB busway requires the hangers

    interval does not over than 2m. When busway pass through

    two buildings, expansion units is required. Others, please

    contact our local sales representative for help.

  • 13 CATALOGUE NUMBERING SYSTEMCode LB 1 C 20 1 3

    3

    ST 0 020 F 12 S 12 M 12

    5 A 04 2 4

    5

    EL 1 020 12 12 12

    06

    08

    ...

    63

    6

    ...

    2

    3

    200 ...

    50

    ...

    50

    ...

    50

    For Elbows and Plug-in type ONLY

    EXAMPLE: LB1C2013ST0020F12S22

    A B C D E F G H I J K L M N O

    14 CATALOGUE NUMBERING SYSTEMP C 1 H 000 1 I

    Busway Plug-in Unit

    6

    Product Code ; 1: Compact busway

    5: Fire Resistant Busway

    Conductor ; C: Copper

    A: Aluminum

    Rating ; xx*100 A

    IP Degree ; 1 IP42

    2 IP54

    3 IP65

    4 ...

    Structure ; 33L

    43L+N

    53L+N+50%PE

    6...

    Element Type ; ST: Straight Length

    EL: Elbow, See right table

    A Series ; LB Busway

    B

    C

    D

    E

    F

    G

    More detail of type ; Means the elbow direction or straight length type.H

    I

    Element type

    ST Straight Length

    EF : Flatwise Elbow

    EE : Edgewise Elbow

    FS : Flange Start

    FF : Flatwise Flange

    FE : Edgewise Flange

    FB : Flange End Box

    DL : Turn Left Double Elbow

    DR:Turn Right Double Elbow

    OE : Z Shape Edgewise

    OF : Z Shape Flatewise

    RE : Reducer

    EJ : Expansion Joint

    G

    Length ; xx*20 mm

    P ; Plug-in Unit

    I ;

    O; Operate the breaker Outside

    Operate the breaker Inside

    1; Schneider MCCB

    2; ABB MCCB

    3; Changshu MCCB

    4; Others

    Ampere

    000, Blank box without MCCB

    016, 16A

    025, 25A

    100, 100A

    125, 125A

    160, 160A

    200, 200A

    250, 250A

    400, 400A

    500, 500A

    630, 630A

    H; High Short-Circuit MCCB

    M; Medium Short-Circuit MCCB

    L; Low Short-Circuit MCCB

    1; IP42

    2; IP54

    C; MCCB

    F; FUSE ( +isolator )

    EXAMPLE: PC1H0001 I

  • 15 GENERAL PARAMETERElectrical Data

    P

    M

    PM1 M2 M3 Mn

    PM2 M1 M3 MnMn

    40

    1.00

    45

    0.95

    50

    0.90

    55

    0.85

    60

    0.80

    65

    0.74

    70

    0.67

    500 630 800 1000 1250 1600 2000 2500 3200 4000

    30 30 40 50 50 50 65 80 100 120

    63 63 84 105 105 105 143 176 220 264

    0.1191 0.0859 0.0671 0.0587 0.0511 0.0339 0.0319 0.0268 0.0172 0.0157

    0.0790 0.0569 0.0445 0.0401 0.0143 0.0256 0.0132 0.0116 0.0066 0.0064

    0.1429 0.1030 0.0805 0.0711 0.0530 0.0424 0.0346 0.0292 0.0184 0.0170

    0.3160 0.2277 0.1780 0.1603 0.1159 0.1178 0.1078 0.0625 0.0420 0.0376

    GB7251.1,GB7251.2; IEC60439-1,IEC60439-2

    RAL7045

    690

    1000

    50/60

    IP42 / IP54 / IP65

    30 30 40 50 50 50 65 80 100 120 120 120

    63 63 84 105 105 105 143 176 220 264 264 264

    0.1032 0.0879 0.0731 0.0578 0.0471 0.0334 0.0245 0.0181 0.0127 0.0102 0.0074 0.0066

    0.0439 0.0374 0.0407 0.0275 0.0252 0.0176 0.0141 0.0109 0.0087 0.0061 0.0032 0.0031

    0.1122 0.0955 0.0837 0.0640 0.0534 0.0378 0.0282 0.0212 0.0154 0.0119 0.0081 0.0073

    0.172 0.157 0.155 0.146 0.123 0.102 0.097 0.085 0.050 0.042 0.038 0.029

    500 630 800 1000 1250 1600 2000 2500 3200 4000 5000 6300

    Environment Coefficient

    Aluminum Busway

    Common Data

    Copper Busway

    16 GENERAL PARAMETER

    A W (mm) H(mm)

    500

    102

    630

    102

    800

    102

    1000 112

    1250 127

    1600 157

    2000 187

    2500 237

    3200 339

    4000 409

    5000 539

    6300 709

    A W (mm) H(mm)

    500

    127

    630

    102

    800

    112

    1000 152

    1250 172

    1600 217

    2000 257

    2500 307

    3200 459

    4000 589

    5000

    6300

    Straight Length Physical Data

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    128

    GB7251.1,GB7251.2; IEC60439-1,IEC60439-2

    RAL7045

    690

    1000

    50/60

    Design Standard

    Standard Color

    Rated Voltage (V)

    Rated Insulation Voltage (V)

    Frequency (Hz)

    Short Circuit(kA)

    Peak Value(kA)

    R (m/m)

    X (m/m)

    Z (m/m)

    At fault ph-PE(m/m)

    At Rated Current

    Ampere (A)

    Short Circuit(kA)

    Peak Value(kA)

    R (m/m)

    X (m/m)

    Z (m/m)

    At fault ph-PE(m/m)

    At Rated Current

    Ampere (A)

    V = x 3 x I x (R * cos+X *sin) x L /1000drop

    distribution coefficient

    I actual current (A)

    R resistance (m/m)

    X reactance (m/m)

    L total run length(m)

    concentrated load = 1.0

    distributed load = 0.5

    distributed load = 0.5

    50

    50

    50

    50

    Figure1

    Figure3

    H

    W

    H

    W

    H

    W

    Figure2

    Opening in the wall or in the floor

    Rating Dimension

    Figure1

    Figure2

    Figure3

    Copper busway Aluminum busway

    Rating Dimension

    Figure1

    Figure2

    L

    Special offer

    Special offer

    Notes:

    1.The minimum length of Straight is 400mm, and increase by each 20mm.

    2.Standard length for plug-in type is 1m,2m,3m, and the standard interval between two plug-in opening is 1m.

    3. Dot line in the figures means the Joint covers dimension, which is over than the body by 8mm in both direction.

    4.All the length shows in this catalogue means the length from joint centre to joint centre or middle of elbow.

  • L17.5

    w+60

    w

    15.0

    70 XX

    17.5

    15.0

    Y1

    Y2

    Y2

    Y1

    H+75

    H

    7

    7

    L1 L2 L3 N

    DD D

    PE

    10

    5

    m(1420)

    75

    25

    60

    n60

    m(1420)

    75

    25

    60

    n60

    60

    n60 32

    17 GENERAL PARAMETERFlange End Physical Data

    18 GENERAL PARAMETER

    286

    286

    286

    286

    286

    346

    346

    346

    346

    346

    W

    110

    120

    135

    160

    180

    225

    265

    315

    467

    597

    H

    123

    123

    123

    123

    123

    123

    153

    153

    153

    153

    X

    125.5

    -

    77.5

    85

    97.5

    107.5

    130

    150

    87.5

    158

    Y1

    -

    -

    -

    -

    -

    -

    87.5

    125.5

    158

    Y2

    500

    630

    800

    1000

    1250

    1600

    2000

    2500

    3200

    4000

    A

    5000

    6300

    286 110 123 - -

    286 110 123 - -

    286 110 123 - -

    286 120 123 77.5 -

    286 135 123 85 -

    286 165 123 100 -

    346 195 153 115 -

    346 245 153 140 -

    346 347 153 95.5 95.5

    346 417 153 113 113

    346 547 153 145.5 145.5

    500

    630

    800

    1000

    1250

    1600

    2000

    2500

    3200

    4000

    5000

    6300

    W H X Y1 Y2A

    DimensionRating

    ALUMINUM BUSWAY

    COPPER BUSWAY

    DimensionRating

    80

    80

    80

    80

    80

    80

    100

    100

    100

    100

    100

    100

    D

    -

    -

    -

    -

    -

    1

    1

    2

    1

    2

    3

    1

    n

    2

    2

    2

    2

    2

    4

    4

    6

    8

    12

    16

    16

    m

    500

    630

    800

    1000

    1250

    1600

    2000

    2500

    3200

    4000

    5000

    6300

    A

    500

    630

    800

    1000

    1250

    1600

    2000

    2500

    3200

    4000

    5000

    6300

    80

    80

    80

    80

    80

    80

    100

    100

    100

    100

    -

    -

    -

    -

    1

    2

    2

    2

    2

    4

    6

    6

    8

    12

    16

    2

    2

    3

    2

    3

    D n m A

    DimensionRating

    COPPER BUSWAY

    DimensionRating

    ALUMINUM BUSWAY

    Figure2

    Figure1

    Figure1

    Figure2

    Flange End

    W*H, cutout dimension

    Figure1

    Figure2

    Special offer

    Special offer

    Special offer

    Special offer

    Special offer

  • LL

    L

    L L

    LL

    L

    L

    M

    M

    F

    M

    F

    L

    M

    L

    19 GENERAL PARAMETER 20 GENERAL PARAMETERElbow Physical Data

    Edgewise Elbow

    T Elbow

    Flatwise Elbow

    Edgewise Z Elbow Double Elbow Right Edgewise Flange

    Flatwise Z Elbow Double Elbow Left Flatwise Flange

    200

    680

    560

    400

    360

    320

    280

    260

    220

    200

    100

    160

    140

    100

    480

    400

    260

    240

    200

    180

    160

    DR/DLOFOE FE

    360

    740

    660

    540

    500

    460

    420

    400

    380

    360

    FF

    500

    6300

    5000

    4000

    3200

    2500

    2000

    1600

    1250

    1000

    800

    630

    A

    160

    160

    160

    160

    160

    160

    160

    160

    160

    360

    360

    360

    360

    360

    360

    360

    360

    360

    360

    200

    900

    640

    500

    440

    340

    280

    260

    220

    200

    200

    200

    100

    120

    100

    100

    740

    520

    380

    320

    220

    180

    160

    140

    160 360

    980

    780

    640

    580

    480

    420

    400

    380

    360

    360

    360160

    160

    160

    160

    160

    160

    160

    160

    160

    160

    160

    360

    360

    360

    360

    360

    360

    360

    360

    360

    360

    360

    360

    DR/DLOFOE

    500

    6300

    5000

    4000

    3200

    2500

    2000

    1600

    1250

    1000

    800

    630

    FE FFA

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    280

    920

    700

    560

    500

    400

    340

    320

    300

    280

    280

    280

    280

    280

    280

    280

    920

    700

    560

    500

    400

    340

    320

    300

    280

    280

    280

    280

    280

    280

    280

    280

    280

    280

    280

    280

    500

    6300

    5000

    4000

    3200

    2500

    2000

    1600

    1250

    1000

    800

    630

    A

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    1500

    280

    280

    660

    580

    460

    420

    380

    340

    280

    280

    280

    280

    280

    280

    280

    280

    280

    280

    500

    6300

    5000

    4000

    3200

    2500

    2000

    1600

    1250

    1000

    800

    630

    A

    300

    320

    280

    280

    660

    580

    460

    420

    380

    340

    300

    320

    L MinRating L Max

    COPPER BUSWAY

    EE TF EF

    L MinRating L Max

    ALUMINUM BUSWAY

    EE TF EF

    Note: the total length of all the elbow arms cannot

    be over than 3000mm.

    M min F minRating

    ALUMINUM BUSWAY

    M min F minRating

    COPPER BUSWAY

    Note: the total length of all the elbow arms must

    be less than 3000mm.

    Special offer

    Special offer

    Special offer

    Special offer

  • 21 GENERAL PARAMETERPlug-in Units Operation

    22 GENERAL PARAMETERY

    ZX

    X

    Rating

    Below 160

    X

    280

    280

    Y

    450

    450200-250

    315-630 380 780

    Z

    240

    240

    300

    W

    HL

    Cable Flange Box

    Flange Box, connect cable and busway in one

    enclosed box, to make sure a good protection

    to connection area. It can also be made as on

    special offer with high ampere MCCB or ACB.

    Plug-in Units will provide full offer equipped

    with Schneider NS Series, ABB Tmax or

    Isomax MCCB.

    Size: Min:300x300x300

    Accessories Physical Data

    Operate Inside

    The Circuit Breaker is set inside, opening the plug-in

    unit to turn it off.

    Operate Outside

    Operating the plug-in unit when the interlock have

    caught the busway completely already.

    Interlock

    Between busway and plug-in unit

    Between plug-in unit door and circuit break

    Max:2500x2500x1000

    Joya can also offer fuse protection. Special offer,

    please contact our local sales representative.

  • 23 GENERAL PARAMETERAccessories Physical Data

    Connect the high power and low

    power run. Reduce to half or derate

    two ratings is the preferable choice.

    W

    H

    1100

    Expansion Joint

    Expansion Joint are mainly applied in

    the building expansion area. For other

    applications please contact our local

    safes for more support.

    600

    H1

    H2

    Rating

    1250400

    16001000

    20001250

    25001600

    32002000

    40002500

    1000400

    H1

    111

    111

    126

    126

    126

    156

    156

    186

    186

    236

    236

    338

    338

    408

    1250800

    408

    538

    H2

    101

    101

    101

    101

    101

    101

    111

    111

    126

    126

    156

    156

    186

    186

    236

    236

    1000630

    1250630

    1600800

    20001000

    25001250

    32001600

    40002000

    50002500

    Notes:

    Joya can also provide special

    reduce with MCCB or FUSE

    protection.

    Rating

    1250

    3200

    4000

    800

    H

    360

    370

    385

    415

    445

    495

    600

    670

    W

    465

    465

    465

    465

    580

    580

    580

    580

    1000

    1600

    2000

    2500

    Reducer

    H+8

    13

    4

    Height +4733.5 33.52323 124

    24 GENERAL PARAMETERAccessories Physical Data

    Horizontal Hanger

    Carrying one or more busways when busways

    installed horizontal.

    Carrying one or more installed vertical busways

    and reduce the transmission of building forces.

    The busways height +119

    500

    3200

    2500

    2000

    1600

    1250

    1000

    800

    630

    4000

    5000

    6300

    500

    3200

    2500

    2000

    1600

    1250

    1000

    800

    630

    4000

    The end closed is installed

    during the end of the

    busway is not used.

    COPPER BUSWAY

    ALUMINUM BUSWAY

    Rating Spring Hanger

    NOTE: Channel by customer.

    Rating Spring Hanger

    SH03

    SH02

    SH01

    SH02

    SH01

    SH03

    Spring Hanger

  • LB IP68 BUSWAY

    Electrical Data

    Four-proof

    GB7251.1,GB7251.2; IEC60439-1,IEC60439-2

    1000

    50/60

    30 30 50 50 50 50 80 80 80

    63 63 105 105 105 105 176 176 176

    0.1265 0.0948 0.0690 0.0578 0.0405 0.0311 0.0225 0.0181 0.0125

    0.0947 0.0703 0.0517 0.0588 0.0411 0.0317 0.0229 0.0225 0.0155

    0.1580 0.1180 0.0862 0.0825 0.0577 0.0444 0.0321 0.0289 0.0199

    1000

    630 800 1000 1250 1600 2000 2500 3200 4000

    LB IP68 Busway is cased fully by superior compound insulation which is made up of epoxy resin and inert

    minerals, with the highest protection level. LB IP68 Busway also provides superior heat transfer effect and

    chemical stability.

    Common Data

    Design Standard

    Rated Voltage (V)

    Rated Insulation Voltage (V)

    Frequency (Hz)

    Short Circuit(kA)

    Peak Value(kA)

    R (m/m)

    X (m/m)

    Z (m/m)

    At Rated Current

    Ampere (A)

    Wa t e r P r o o f : W i t h I P X 8 , L B I P 6 8 B u s w a y c a n b e u s e d i n w a t e r.

    F i r e P r o o f : W i t h t h e h i g h q u a l i t y c o m p o u n d i n s u l a t i o n , L B I P 6 8 B u s w a y c a n s t a n d h i g h

    t e m p e r a t u r e a n d n o C h i m n e y E f f e c t " a n d w e l l a s H a l o g e n f r e e d u r i n g t h e

    f i r e .

    C o r r o s i o n P r o o f : W i t h t h e a n t i - c o r r o s i o n h o u s i n g , L B I P 6 8 B u s w a y a v o i d t h e l o s s f r o m

    e l e c t r o c h e m i s t r y a n d c h e m i s t r y c o r r o s i o n .

    E x p l o s i o n P r o o f : W i t h t h e f u l l y e n c l o s u r e , L B I P 6 8 B u s w a y s e p a r a t e t h e a i r a n d t h e c i r c u i t t o

    m a k e s u r e i t w o n ' t g e t e x p l o d e .

    26

    L

    H

    W

    H

    W

    IP68 BUSWAY GENERAL PARAMETER

    The standard length of LB Fire Resistant busway is from 0.4m to 3.0m (length=x+20mm), and the longest

    length is 6m.

    Figure1 Figure2

    Straight Length Physical Data

    Rating Demension

    A W (mm) H(mm)

    630

    800

    1000

    1250

    1600

    2000

    2500

    3200

    4000

    93/106

    85

    85

    85

    100

    130

    160

    210

    282

    382

    W: 3L+N=93

    3L+N+50%PE=106

    Figure1

    Figure2

    I 68 BuswayP

  • DD n m A

    80

    80

    80

    80

    80

    120

    120

    120

    120

    -

    -

    -

    -

    1

    1

    2

    1

    2

    2

    2

    2

    2

    4

    4

    6

    8

    12

    630

    800

    1000

    1250

    1600

    2000

    2500

    3200

    4000

    Rating Demension

    Figure1

    60

    nx60

    M-(14x20)

    50

    25

    Figure1

    M-(14x20)

    nx60

    60

    nx60

    60

    50

    25

    Figure2

    Flange End Physical Data

    27 IP68 BUSWAY GENERAL PARAMETER 28 IP68 BUSWAY GENERAL PARAMETER

    L MinRating

    FeederA T ElbowFlatwise

    Elbow

    Edgewise

    Elbow

    M Min

    Edgewise Z

    Elbow

    280

    280

    280

    280

    280

    280

    280

    280

    280

    560

    500

    400

    340

    320

    300

    280

    280

    280

    280

    280

    280

    560

    500

    400

    340

    320

    300

    280

    280

    280

    280

    280

    280

    280

    280

    2804000

    3200

    2500

    2000

    1600

    1250

    1000

    800

    630 100

    100

    120

    140

    160

    180

    220

    320

    380

    200

    200

    200

    500

    440

    340

    280

    260

    220

    Double

    Elbows

    Feeder T Elbow Flatwise Elbow

    Edgewise Elbow Edgewise Z Elbow Double Elbows

    Elbow Physical Data

    Figure2

  • 29 IP68 BUSWAY INSTALLATION STEPS1st step:

    Link up two busways

    and keep about 24mm space.

    2nd step:

    Assemble the smart joint-pak

    and wring the double-head bolts.

    3rd step:

    Pay attention to seal the end

    during install the joint-pak mold.

    4th step:

    Casting

    Note: I

    Joya refractory

    castables need to be stirred adequately and

    tapped the mold during casting.

    n order to make the refractory castables is

    filled up the smart joint-pak,

    240mm

    30 PI 68 BUSWAY APPLICATIONS

    Ship Factory Petroleum and Chemical Industry

    Cable trench Buildings

    LB IP68 busway is applied extensively to each special areas, with high quality four proof function.

    Water Proof: Outdoor, Cable trenches, Corridors etc.

    Fire Proof: Fire bureau, Fire department etc.

    Corrosion Proof: Chemical industry etc.

    Explosion Proof: Petroleum industry, Chemical industry etc.

  • 31 SERVICE SYSTEMYour Reliable Busway Solution Experts

    Service for future

    Customer complaint

    Verification

    Missing-link installment

    Missing-link measurement

    On-site instrution

    Logistic service Final inspection

    Manufacturing

    Material planning

    Oder process

    Measurement

    Project planning

    Solution design

    Project consult

    On-site

    servicesManufacturing

    On-going

    service

    After sales

    service

    Pre-sale

    support

    Project

    supportCustomer

    Together with the high quality product we will also provide you the one-station services such as layout design,

    project management, on-site instruction, maintenance support and other service for your concerns.

    Pre-sale: Project consult, Solution design

    Project support: Project planning, Measurement, Order process

    Manufacturing: Material planning, Manufacturing, Final inspection

    On-site service: Logistic service, On site instruction

    On-going service: Missing-link measurement, Missing link installment, Verification

    After-sales: Customer complaint, Service for future

    After electrifying

    0.5 year after

    electrifying

    Checking

    the busway

    temperature

    Maintaining

    and training

    1 years after

    electrifying

    Checking

    and

    maintaining

    Extended

    every year

    Doing an entire

    maintenance

    T h e b u s w a y

    inner and outer

    maintenance

    Period Project Contents

    32 SERVICE SYSTEMService actions

    NOTE: Special offer please contact our local sales representative.

    Training the

    maintenance

    staff

    C h e c k i n g t h e

    b u s w a y s t a t u s

    and any potential

    defect

    C h e c k i n g t h e

    busway connection,

    running status and

    any potential defect

  • Service commitment

    33 SERVICE SYSTEM

    Reply

    within 24hrs

    (Overseas)

    Timely on-site

    service (Overseas)

    Reply within

    2hrs (HK)

    On-site service

    in 24hrs (HK)

    Your Reliable Busway Solution Experts

    34 JOB REFERENCE Industrial Building

    HITACHI Chian Tobacco GuangDong Industrial TianAn Cyber

    Commercial Building

    Sanya International Exchange CenterShunde Garden HotelRegal Palace Resort Hotel

    Public Building

    New World China Land Shenzhen Rui Zhi Building Pearl River New-town N5-1

  • 36 NOTES35 NOTES GuangDong Joya Electric Industries Co., LtdYour reliable busway solution expert. GuangDong Joya Electric Industries Co., LtdYour reliable busway solution expert.