jobmaster program brochure
DESCRIPTION
Employers in all sectors, from traditional manufacturing to emerging industries, need qualified workers to meet the increasing demands of a changing world. JobMaster® training delivers the critical skills needed by industries of all sectors, and for trainees of all types. Whether implemented in high school and community college programs, or in industrial training programs to equip existing employees with new skills, JobMaster® provides a scalable training program custom-fit to your needs.TRANSCRIPT
Mechatronics & industrial Maintenance
w w w . i n t e l i t e k . c o m
The JobMaster® Training Program
Industrial Manufacturing. Green Technology. New and Emerging Industries.
A Critical Moment Gives Birth to a Program Delivering Critical Skills
The 1979 accident at the Three Mile Island nuclear power plant in Pennsylvania was the most serious in U.S. commercial nuclear power plant operating history. Though no one was injured or killed, it brought about sweeping changes to many areas of nuclear power plant operations, including reactor operator training.
To implement these new policies, teams of industrial engineers from Technical Resource Group, the parent company of JobMaster®, created detailed job task analyses on every task necessary for plant operation. A sophisticated algorithm was developed to measure the safety risk, difficulty level, frequency, and time spent for each technical task. The results were used to define training programs and assessment for plant operators and successfully implemented at nuclear power plants around the country.
With that success, the company offered these same benefits to the industrial market. The same Job Task Analysis was used to implement industrial training programs for Fortune 1000 companies such as:
Today, JobMaster® has documented and developed programs for over 50,000 specific skills. This same combination of skill requirements validated and funded by industry forms the JobMaster® Mechatronics and Industrial Maintenance program.
Now JobMaster® is supercharged with intelitek’s LearnMate® online E-learning technology. This enables online delivery, student tracking, reporting, valid assessment and certification, making JobMaster® an industrial maintenance program unlike any other!
Employers in all sectors, from traditional manufacturing to emerging industries, need qualified workers to meet the increasing demands of a changing world. Advancing technologies and global competition put new demands on the workforce. The shortage of qualified workers is felt whether searching for highly-skilled candidates or entry-level candidates with basic skills.
The JobMaster® Training programs provides an effective solution to this critical need. JobMaster® training delivers the critical skills needed by industries of all sectors, and for trainees of all types. Whether implemented in high school and community college programs, or in industrial training programs to equip existing employees with new skills, JobMaster® provides a scalable training program custom-fit to your needs.
With a comprehensive skill list developed in tangent with many industries, students obtain skills that will serve in careers today and well into the future.
JobMaster® covers the following topics
� Basic Foundation Skills � Precision Measurement � Basic Power Electricity � Electrical Control Systems � Industrial Power Electronics � Mechanical Systems � Hydraulics � Pneumatics � Electromechanical Maintenance Cell Capstone Project�� and�more!
Validated by industry . . .
�� Caterpillar
�� DuPont
�� General�Electric
�� General�Motors
�� Ford
�� U.S.�Steel
3(800) 221-2763
. . . powered by learnMate®
�� Curriculum�delivery � Deliver consistent content across multiple organizations
� Compatible with ANY SCORM (Sharable Content Object Reference Model)-compliant content
� AICC (Aviation Industry CBT [Computer-Based Training] Committee)-compliant
�� Content�authoring�with�LearnMate®�Author � Create your own SCORM-compliant, AICC-compliant, 508c
capable curriculum, tests and assignments
�� Easy-to-use�classroom�management � Quickly and easily set up users, groups and permissions
� Track student and class progress
� Create student portfolios and certifications
� Produce customizable multi-level reports
�� Standards�and�competency�mapping � Map program and student performance to any set of
standards - even organization-specific competencies you create
�� Secure�assessments � Create, deliver and track computer-based assessments
� Evaluate student progress
� Establish any portion of content as an assessment
� Pinpoint skills gaps
�� Certifications�and�scalable�accountability � Track data on student outcomes, competencies, and learning
gaps at multiple levels
� Provide a valid record of achievements with certifications
�� Online�learning�community � Provide a dynamic environment for learning, including
forums, real-time chat and e-mail
� Students can engage in group discussions and projects and interact with instructors
� Instructors can post assignments, create daily topics, get instant feedback from students
� Share resources and collaborate
LEARNMATE® IS THE DASHBOARD TO YOUR TRAINING PROGRAM, PUTTING POWERFUL ADMINISTRATIVE FEATURES AT YOUR FINGERTIPS.
JobMaster® is powered by LearnMate®, intelitek’s flagship blended learning solution. This online Learning Management System (LMS) is successfully deployed in over 500 LearnMate® labs worldwide. Developed to meet the specific needs of technical classrooms, LearnMate® puts powerful content delivery and classroom management capabilities into the hands of instructors.
LearnMate® enables your industrial training to be accessible, flexible and measurable. Easily enroll users, set up groups and permission levels, track progress and deliver online assessments. Import any set of competencies or create your own and map these competencies to the activities. Produce robust custom reports to document and validate what your program is accomplishing as measured against these standards.
Students can access content anytime, anywhere, and proceed at their own individualized pace. Robust simulations, interactive animations and videos - all correlated to the JobMaster® training hardware - ensure relevant instruction keeps trainees engaged. Tests and quizzes with multiple question types identify skills gaps for focused training.
With over 2,500 hours of content in Automated Manufacturing, Computer-Assisted Design (CAD), Computer-Assisted Machining (CAM), Computer Numerical Control (CNC), Robotics, Flexible Manufacturing Systems (FMS) Computer Integrated Manufacturing (CIM) and more, LearnMate® offers a complete solution to your mechatronics training needs.
p o w e r e d b y
JobMaster® provides a superior blended learning solution for mechatronics and industrial maintenance training by combining industrial-grade�components�with�engaging�e-learning�content.
No other training system provides exposure to industry-standard practices like JobMaster®. The three hardware platforms comprising the JobMaster® system - the modular JobMaster® Learning Station, the Mechanical Training Bench, and the 1600 Electromechanical Maintenance Cell - consist of industry standard components:
� All JobMaster® curriculum is skill-based, developed by industry experts from Fortune 1000 companies across a wide range of sectors.
� All components are the same as used in industry, from VFDs to solar-voltaic cells.
� All wiring is terminated with crimped ferrules, like those found in industry.
� The JobMaster® learning station includes frame-mounted industry-standard conduit, allowing students to learn effective wiring practices when wiring from panel to panel.
Modular Hardware & releVant Content . . .
JobMaster® Learning Station
The JobMaster® Two-Sided Mobile Learning Station is the hardware foundation of the JobMaster® Electrical Training Courses. This sturdy anodized aluminum learning station provides the mounting points for the Flexponent™ panels provided with the JobMaster® courses.
Each side of the learning station can hold 15 standard Flexponent™ panels and accommo-dates two students. Students can quickly and easily mount and remove panels to configure their work area for each individual skill.
The versatile learning station facilitates classroom organization. Lockable swiveling casters and the
32” (81 cm) depth enables easy mobility through standard facility doorways. For additional panel storage a Portable Storage Unit is available, which holds up to 50 standard JobMaster® panels.
JobMaster® FlexPonent™ Panels
Once you have equipped your program with the appropriate learning stations to accommodate your students, simply choose the courses that cover the skills and concepts needed in your training program.
In addition to content, each JobMaster® series of courses includes all the necessary FlexPonent™ panels for use on the learning station, along with any additional tools and hardware used in the skill-based activities, such as meters and scopes.
All Flexponent™ panels are constructed of non-conductive, high density polyethylene with industry-standard recessed and insulated terminal strip connections.
The ultimate flexibility in skills training
All-in-one solution for mechanical trainingThe JobMaster® Mechanical Systems mobile training station presents the operating principles of power transmission using the same industrial-strength components used in factory environments. Guided by skill-based e-learning curriculum, students work with basic machines, machine statics and dynamics, shafts and keys, bearings, belt drives, chain drives, speed reducers, electric brakes and gear drives. Optional add-ons include vibration analysis and laser alignment.
With the optional two-student add-on, the mechanical training bench can accommodate a total of four students.
JOBMASTER® MOBILE LEARNING STATION
JOBMASTER® MECHANICAL TRAINING BENCH Mechanical systeMs
5(800) 221-2763
Add Foundation courses to your JobMaster® program to deliver essential skills for success in the workforce!
Foundation Skills courses deliver vital skills for technical careers, including blue print reading, applications of hand and power tools and safety. Foundations courses also focus on 21st Century skills like critical thinking, problem solving and collaboration. By including 21st Century skills education, learners obtain communication skills, work ethics and career focus that lead to personal growth and success in the work environment.
The Foundation Skills Program makes an excellent add-on to industrial training programs.
� Foundations courses are 100% virtual on-line courses, accessible anywhere, anytime.
� Some courses have optional hardware available
THE JOBMASTER® 1600 ELECTROMECHANICAL MAINTENANCE CELL - CAPSTONE PROJECT
The JobMaster®�1600�Electromechanical�Maintenance�Cell� is the ultimate capstone to any industrial maintenance or mechatronics program. The Maintenance Cell provides a relevant and robust simulation of the workplace and valid delivery of career skills. Students assemble, wire, maintain, and troubleshoot electromechanical systems just as if they were in the industrial environment. This results in the most effective authentic assessment of a trainees ability to succeed in the field of mechatronics or industrial maintenance.
In a footprint of 60 square feet (5.6 square meters), the Maintenance Cell includes electrical power distribution and controls, wire and cable tray, wireways, conduit and equipment housings. Add-on sub-systems include conveyor drives and controls, industrial lighting, three-phase motor controls, pneumatics, DC motor drives and variable frequency drives.
Using industry-standard work orders, standard operating procedures, schematic diagrams and manufacturers technical manuals as resources, students assemble and wire the Maintenance Cell. Once constructed, instructors can remotely insert over 130 documented faults in the system for trainees to develop troubleshooting skills in a relevant, engaging manner. Each task includes validated industry standards providing measurable criteria for assessing students’ performance.
. . . CoMponents of a solid training prograM
“The 1600 is the ultimate test for students. Any students that can assemble and troubleshoot the JobMaster® 1600 cell as part of a
team would be prime candidates for employment.”
Plant Supervisor, BAE Systems
Industrial training tour-de-force.
FOUNDATION SKILLS COURSESSuccess in today’s workforce requires more than just technical skills. Intelitek’s Foundation Skills courses provide�job�ready�skills�for�lifelong�success..
�� Employability��� Industrial�Safety:�Lockout/Tagout�� Mathematics�for�Technicians�1�&�2�� Blueprint�Reading�� Hand�Tools�&�Power�Tools��� Mechanical�Fasteners�� Lubrication�for�Technicians�� Mechanical�Measurement�and��
Quality�Control�� and�more!
Foundations courses include:
electroMechanical Maintenance cell
SKILL-BASED E-LEARNING CONTENTCore concepts are taught through self-paced e-learning curriculum. Each course teaches fundamental concepts and reinforces concepts by guiding students through skill-based activities using the JobMaster® hardware.
All the necessary resources, including printable instructions and wiring diagrams are available online, ready for use at the JobMaster® Learning Station.
Instructors are also provided comprehensive resources, including a detailed instructors’ guide. Teachers’ versions of schematics as well as tips and tricks are all one click away.
Certified & Qualified . . .
Maintenance technician - level ii
Mechanical systeMsLaser Alignment (ME11)
Vibration Analysis (ME12)
Bearing Maintenance (ME13)
electrical control systeMsElectric Circuit Protection & Monitoring (EA02)
Transformers (EA03)
Electric Motors (EA04)
Electromagnetic Motor Starters (EA07)
Relays, Timers, & Time Delay Relays (EA08)
Pilot Devices (EA09)
Solid-State Reduced Voltage Starters (EA11)
Variable Frequency Drives (VFDs) (EA12)
Solid-State Drive & DC Motor Control (EA16)
industrial Power electronicsOscilloscope (EB01A)
Digital Multimeter (EB01B)
Hand Held Digital Oscilloscope (EB01C)
DC Power Supplies (EB02A)
Single-Phase & Three-Phase Power Supplies (EB02B)
Thyristor Electric Motor Drives (EB03)
Electronic Timers (EB04)
Stepper Motor Drives (EB05)
Servo Motor Drives (EB06)
PneuMaticsPneumatics 2: Advanced (8069)
Pneumatics 3: Electro-Pneumatics (3039)
hydraulicsHydraulics 2: Electro-Hydraulics (3025)
Maintenance technician - level i
Foundation skillsEmployability (3097)
Introduction to Advanced Manufacturing (3096)
Industrial Safety - Lockout/Tagout (LOTO)
Mathematics for Technicians I (BA01A)
Mathematics for Technicians II (BA01B)
Blueprint Reading (BA02)
Lubrication for Technicians (BA03)
Mechanical Fasteners (BA04)
Hand Tools (BA05)
Power Tools (BA06)
Precision MeasureMentPrecision Measurement & Quality Control (8014)
Mechanical systeMsBasic Mechanical Drive Components (ME01)
Machine Statics & Dynamics (ME02)
Machine Shafts & Keys (ME03)
Bearings (ME04)
Belt Drives (ME05)
Chain Drives (ME06)
Machine Shaft Couplings (ME07)
Machine Gear Drives (ME08)
Speed Reducers (ME09)
Electric Brakes (ME10)
Basic Power electricityElectrical Circuits (EA01A)
Resistors & Conductors (EA01B)
LCR Circuits (EA01C)
Motors & Generators (EA01D)
PneuMaticsPneumatics 1: Fundamentals (8068)
hydraulicsHydraulics 1: Fundamentals (8008)
Maintenance technician - level iii
electrical control systeMsProgrammable Logic Control - MicroLogix (EA18)
Programmable Logic Control -Allen-Bradley SLC 500 (EA20)
electroMechanical Maintenance cellBasic Maintenance Cell (ZA01)
Conveyor, Drive & Controls (ZA02)
Part Manipulation (ZA03)
Industrial Lighting Circuits (ZA04)
Adjustable Frequency Drive (ZA05)
DC Motor Drive (ZA06)
Fault Insertion System (ZA07)
Funded and validated by industry, the JobMaster® Program is an industrial standard. JobMaster® Certification measures the students skills against specific tasks. JobMaster® certifications provide trainees validation of the specific skills they possess, enabling employers to evaluate new candidates and measure training programs.
Demand is high for skilled workers in the green�technology�sector! Industries involved in harnessing renewable energy sources, conserving natural resources & reducing pollution face a shortage of qualified entry-level candidates possessing critical skills. These jobs identified as “in-demand” by the Bureau of Labor Statistics include: solar�photovoltaic�(PV) system installers, wind-turbine technicians and clean-energy�production technicians.
JobMaster®�certification�provides�the�critical��skills�needed�to�fill��this�demand!
in-deMand Green-tech skills!
7(800) 221-2763
. . . for in-deMand and eMerging Careers
*Salary ranges based on US Bureau of Labor Statistics.
Key:Increased Demand Green OccupationEnhanced Skills Green OccupationNew & Emerging Green Occupation
Per the US Bureau of Labor Statistics
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level ii careers
With more advanced fluid power & motor control skills, the Level II certification leads to rewarding positions in automation, instrumentation & control, & power plant operations. This Certification builds a foundation in motor installation, maintenance & control & delivers in-demand skills in system automation with programmable logic controllers.
Sample career choices include:
Position� Salary�range*Motor Control Assembler $26,540 - $43,330
Installation Technician $27,160 - $41,940Telecommunications Line Installer $33,680 - $60,670Electric Motor Repair Technician $34,130 - $54,600Instrument & Controls Technician $34,370 - $59,820Heavy Equipment Technician $34,750 - $51,690 Marine Electrician $35,080 - $53,510Process Control Technician $35,230 - $55,230 Fluid Power Technician $35,810 - $54,910 Motor Control Technician $36,790 - $58,440
Hydroelectric Plant Technician $36,880 - $59,510Mechanical Engineering Technician $38,260 - $60,410
Industrial Electrician $38,280 - $59,750Electrical Engineering Technician $41,550 - $64,120
Telecommunications Technician $42,930 - $63,030
level iii careers
The Level III Technician Certification is the highest level certification available in Industrial Maintenance program. Covering full plant installation, maintenance & troubleshooting, Level III Technicians possess all the skills necessary for full plant operations. Certified trainees can obtain high level positions leading to supervisory & management careers:
Position� Salary�range*Environmental Engineering Technician $32,260 - $52,730Industrial Engineering Technician $37,300 - $60,300Electromechanical Technician $38,040 - $60,200Millwright $37,130 - $63,510Electrical Lineworker $41,340 - $66,030
Avionics Technician $41,810 - $58,290Maintenance Supervisor $44,120 - $72,690
PLC Programmer / Controls Engineer $44,310 - $67,790Engineering Technician $44,880 - $66,360Solar Energy Installation Manager $44,890 - $74,840Power Plant Operator $45,600 - $64,170Instrument & Control Technician $53,410 - $70,130
Industrial Safety & Health Engineer $56,190 - $90,740Industrial Engineer $59,120 - $91,020Industrial Production Manager $64,390 - $108,710
Quality Control Systems Manager $64,390 - $108,710Wind Energy Operations Manager $64,440 - $120,260
level i careers
The Level 1 Maintenance Technician Certification serves as a strong foundation for a rewarding career in industrial maintenance. Upon completion, trainees possess the skills to qualify for entry level quality control, electrical & mechanical technician positions.
Some sample careers include
Position� Salary�range*
Industrial Maintenance Assistant $18,980 - $30,450Assembly Technician/ Inspector $20,280 - $32,450Electric Equipment Assembler $21,100 - $34,280Quality Control / Test Technician $24,090 - $40,610Wind Turbine Service Technician $25,660 - $47,000 Repair Technician $25,880 - $43,860
Mechanical Maintenance Technician $26,540 - $44,980 Tool Repair Technician $28,040 - $44,870Machinery Maintenance Technician $28,600 - $47,470Security Installation Technician $29,240 - $46,720Field Service Technician $29,470 - $48,260
Solar Photovoltaic Installer $32,550 - $53,950 Industrial Maintenance Mechanic $35,090 - $53,710
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Employability 3097Lesson�1:�Time-Management�Techniques�Lesson�2:�Personal�Qualities�Desirable�for�the�Workplace�Lesson�3:�Interpersonal�Communication�Lesson�4:�Conflict�Resolution�Lesson�5:�Teamwork�Lesson�6:�Problem-Solving�Techniques�&�Decision-Making�SkillsLesson�7:�Proper�Business�&�Personal�Ethics�Lesson�8:�Business�Etiquette�&�Ethical�Computer�Behavior�Lesson�9:�Employer-Employee�Relationships�Lesson�10:�Proper�Communication�with�Diverse�PopulationsLesson�11:�Career�Goals�Lesson�12:�Resumés�&�Cover�Letters�Lesson�13:�Job�Applications�Lesson�14:�Potential�Employer�Interviews�Lesson�15:�Interviewing�Skills
introductiontoadvancEdmanufacturing 3096Understanding�the�Definition�of�ManufacturingUnderstanding�the�History�of�ManufacturingConsidering�Career�ChoicesConducting�a�Job�Search�Preparing�a�Resume�Writing�a�Cover�Letter�Planning�&�Staffing�a�Manufacturing�Company�Understanding�Product�&�Strategy�SelectionIdentifying�Manufacturing�Processes�Understanding�CAD,�CAE,�CAM,�CNCUnderstanding�Statistical�Process�Control�Understanding�Forecasting�Software�&�Computer�Simulation�ModelingUnderstanding�the�Role�of�Automation�in�ManufacturingUnderstanding�the�Role�of�Flexible�Manufacturing�Systems�Understanding�Computer�Integrated�Manufacturing�Understanding�the�Role�of�Quality�Control
industrialsafEty-lockout/tagout lotoSkill�1:�Acquiring�Lockout/Tagout�Basics�Skill�2:�Attaching�Lockout�Devices�Skill�3:�Completing�&�Attaching�Tagout�Devices�Skill�4:�Conduct�Energy�Control�Analysis�Skill�5:�Performing�a�Lockout/Tagout�Skill�6:�Perform�Lockout/Tagout�Release�
introductiontolEanmanufacturing lEanLesson�1:�Definition�Lean�ManufacturingLesson�2:�Understanding�WasteLesson�3:�Designing�the�Manufacturing�WorkplaceLesson�4:�Designing�Lean�Production�Processes�(1)�–�ConceptLesson�5:�Designing�Lean�Production�Processes�(2)�–�MethodLesson�6:�Designing�a�Lean�Production�Scheduling�SystemLesson�7:�Problem�Solving�Tools
mathEmaticsfortEchniciansi ba01aSkill�1:�Working�with�Arithmetic�&�AlgebraSkill�2:�Working�with�Whole�NumbersSkill�3:�Working�with�FractionsSkill�4:�Working�with�DecimalsSkill�5:�Working�with�PercentagesSkill�6:�Working�with�Ratios�&�ProportionsSkill�7:�Working�with�Systems�of�MeasurementSkill�8:�Working�with�GeometrySkill�9:�Working�with�Trigonometry�
mathEmaticsfortEchniciansii ba01bSkill�1:�Working�with�Conversion�Formulas�Skill�2:�Applying�Mechanical�Principles�Skill�3:�Calculating�Drive�Ratios�Skill�4:�Calculating�Speed�Reducer�Service�Factor�Skill�5:�Using�Ohm’s�Law�in�Series�&�Parallel�Circuits�Skill�6:�Converting�Binary,�Binary�Coded�Decimal,�Hexadecimal�&�Decimal�Numbers�Skill�7:�Calculating�Pressure,�Force,�Head�&�Flow�Skill�8:�Calculating�Shim�Requirements�Skill�9:�Selecting�Pipe�Size�
bluEprintrEading ba02Skill�1:�Identifying�Lines�&�their�FunctionsSkill�2:�Single,�Multiple�&�Auxiliary�ViewSkill�3:�Reading�&�Locating�Blueprint�DimensionsSkill�4:�Determining�TolerancesSkill�5:�Identifying�Thread�DimensionsSkill�6:�Identifying�Tapers�&�Machine�SurfacesSkill�7:�Cutting�Plane�&�SectionsSkill�8:�Geometric�Dimensioning,�Wear�Limits�&�Assembly�DrawingsSkill�9:�Identifying�Welding�SymbolsSkill�10:�Reading�Plot�PlansSkill�11:�Reading�Footing,�Foundation�&�Floor�PlansSkill�12:�Reading�Reinforced�Concrete�&�Structural�Steel�Prints
lubricationfortEchnicians ba03Skill�1:�Lubrication�FundamentalsSkill�2:�Lubrication�TermsSkill�3:�Identifying�Lubricating�OilsSkill�4:�Identifying�General�Purpose�GreasesSkill�5:�Identifying�Special�Purpose�GreasesSkill�6:�Applying�Lubricating�Oils�Skill�7:�Applying�Lubricating�GreasesSkill�8:�Bearing�LubricationSkill�9:�Setting�Up�a�Lubrication�ScheduleSkill�10:�Selecting�Synthetic�LubricantsSkill�11:�Grease�GunsSkill�12:�Bearing�PackersSkill�13:�Grease�LubricatorsSkill�14:�Drop�Feed�OilersSkill�15:�Electric�Chain�Oilers
mEchanicalfastEnErs ba04Skill�1:�Identifying�Screws�&�Bolts�Skill�2:�Selecting�Threaded�Fasteners�Skill�3:�Applying�Thread�Standards�Skill�4:�Creating�&�Repairing�Threads�Skill�5:�Identifying�Nuts�Skill�6:�Installing�Fasteners�with�a�Torque�WrenchSkill�7:�Removing�Fasteners�with�a�Bolt�ExtractorSkill�8:�Identifying�Washers�Skill�9:�Installing�Rivets�Skill�10:�Selecting�Adhesives�Skill�11:�Attaching�Hook�&�Loop�FastenersSkill�12:�Connecting�Cable�Ties
handtools ba05Skill�1:�Practicing�Shop�Safety�Skill�2:�Reading�Rulers�&�Tape�Measures�Skill�3:�Using�Calipers�&�Feeler�Gauges�Skill�4:�Working�with�Squares�&�Levels�Skill�5:�Cutting�with�Knives�Skill�6:�Scribing�&�Punching�Materials�Skill�7:�Using�Work�Holding�Devices�Skill�8:�Using�Hammers�Skill�9:�Using�Chisels�Skill�10:�Cutting�with�Saws�Skill�11:�Working�with�Pliers�Skill�12:�Identifying�&�Using�Cutters�Skill�13:�Filing�&�Deburring�with�Hand�Tools�Skill�14:�Working�with�Drivers�Skill�15:�Identifying�&�Using�Hex�Keys�Skill�16:�Identifying�&�Using�Wrenches�Skill�17:�Identifying�&�Using�Socket�&�Torque�Wrenches
powErtools ba06Skill�1:�Practicing�Shop�Safety�Skill�2:�Operating�a�Power�DrillSkill�3:�Setting�Up�&�Operating�a�Drill�PressSkill�4:�Operating�a�Rotary�ToolSkill�5:�Setting�Up�&�Operating�a�JigsawSkill�6:�Setting�Up�&�Operating�a�Reciprocating�SawSkill�7:�Setting�Up�&�Operating�a�Circular�SawSkill�8:�Adjusting�&�Operating�a�Table�SawSkill�9:�Setting�Up�&�Operating�a�BandsawSkill�10:�Setting�Up�&�Operating�a�SanderSkill�11:�Adjusting�&�Operating�a�Bench�GrinderSkill�12:�Adjusting�&�Operating�an�Angle�Grinder
Foundation skills
prEcisionmEasurEmEnt&Qualitycontrol 8014Identify�precision�&�semi-precision�measuring�toolsDemonstrate�proper�care�of�precision�measuring�toolsIdentify�calibration�requirements�of�various�precision�instrumentsIdentify�the�Imperial�&�Metric�systems�of�measurementCalculate�area�&�volume�Use�fractions,�decimals,�&�roundingConvert�measurementsUse�scaled�measurement�toolsMeasure�with�direct�measuring�instruments�Measure�with�comparison�measuring�instrumentsMeasure�with�steel�rulesMeasure�with�line�gradated�ruleMeasure�with�protractorDemonstrate�parallaxMeasure�using�calipersMeasure�using�vernierMeasure�outside�dimensionsMeasure�inside�dimensionsMeasuring�depth�dimensionsMeasure�a�step�dimensionMeasure�with�micrometersUse�height�gauges�&�dial�indicatorsAlign�work�pieces�using�height�gage�&�dial�indicatorsMeasure�with�dial�indicatorMeasure�a�close�tolerance�dimension
Measure�with�fixed�gagesIdentify�&�use�sine�bar�&�sine�plateMeasure�small�dimensions�with�gage�blocksFind�the�center�of�a�hole�with�a�plug�gaugeUse�transfer�measurement�toolsTransfer�measurement�using�outside�caliperUse�an�inside�caliperUse�statistical�analysisApply�concepts�of�statistics,�mean,�median,�standard�deviation�&�sample�size�to�a�populationCalculate�the�meanCalculate�the�extreme�spreadUse�statistical�process�controlDemonstrate�understanding�of�normal�distributionMeasure,�interpret�&�record�SPC�dataIdentify�nominal�dimensionsIdentify�tolerancesPerform�an�inspectionComplete�an�inspection�reportIdentify�&�use�in-process�inspection
Precision MeasurinG
ElEctricalcircuits Ea01aSkill�1:�Performing�Lockout/TagoutSkill�2:�Connecting�a�Basic�CircuitSkill�3:�Identifying�SwitchesSkill�4:�Connecting�a�Momentary�SwitchSkill�5:�Connecting�a�Toggle�SwitchSkill�6:�Identifying�Sources�of�ElectricitySkill�7:�Measuring�DC�VoltageSkill�8:�Constructing�a�Series�CircuitSkill�9:�Constructing�a�Parallel�CircuitSkill�10:�Applying�DC�Voltage�PrinciplesSkill�11:�Testing�an�Electrolytic�CellSkill�12:�Testing�a�BatterySkill�13:�Testing�a�ThermocoupleSkill�14:�Testing�a�Solar�Cell
rEsistors&conductors Ea01bSkill�1:�Measuring�Resistance�Skill�2:�Measuring�Resistance�in�Series�Skill�3:�Measuring�Resistance�in�Parallel�Circuits�Skill�4:�Drawing�&�Reading�Resistor�Symbols�Skill�5:�Testing�an�Adjustable�Resistor�Skill�6:�Measuring�Wire�Size�Skill�7:�Applying�Resistance�&�Wire�Size�Skill�8:�Calculating�Wire�Size�Skill�9:�Determining�Losses�in�a�Conductor�
lcrcircuits Ea01cSkill�1:�Discharging�a�CapacitorSkill�2�:�Testing�a�CapacitorSkill�3:�Determining�CapacitanceSkill�4:�Applying�Capacitance�PrinciplesSkill�5:�Applying�Magnetic�PrinciplesSkill�6:�Inducing�a�Magnetic�FieldSkill�7:�Assembling�an�Electromagnet�Skill�8:�Applying�Electromagnetic�Principles�Skill�9:�Inducing�Voltage�Skill�10:�Inducing�DC�Voltage�Skill�11:�Assembling�&�Operating�Transformers�Skill�12:�Applying�Inductance�Principles�Skill�13:�Operating�Electromagnets�Skill�14:�Drawing�Inductance�Symbols�
motors&gEnErators Ea01dSkill�1:�Operating�a�PMDC�Motor�Skill�2:�Operating�a�DC�Generator�Skill�3:�Operating�an�AC�Generator�Skill�4:�Operating�a�Series�Motor�Skill�5:�Demonstrating�Principles�of�Reactance�&�Impedance�Skill�6:�Applying�Phase�Relationship�Principles�Skill�7:�Illustrating��Three-Phase�Power�Skill�8:�Measuring�AC�Voltage
Basic Power electricity
JobMaster® Course list & skills standards
9(800) 221-2763
ElEctriccircuitprotEction&monitoring Ea02Skill�1�Drawing�&�Reading�Circuit�Protection�SymbolsSkill�2�Sizing�FusesSkill�3�Installing�FusesSkill�4�Testing�&�Replacing�FusesSkill�5�Performing�Preventive�Maintenance�&�Troubleshooting�Fuse�BlocksSkill�6�Sizing�Circuit�BreakersSkill�7�Testing�&�Resetting�a�Circuit�BreakerSkill�8�Sizing�&�Installing�an�Overload�HeaterSkill�9�Adjusting�&�Testing�the�Overload�RelaySkill�10�Installing�&�Setting�Up�a�Three-Phase�Monitor
transformErs Ea03Skill�1�Apply�Transformer�PrinciplesSkill�2�Draw�&�Read�Transformer�SymbolsSkill�3�Install�a�Control�TransformerSkill�4�Install�a�Station�TransformerSkill�5�Troubleshoot�TransformerSkill�6�Connect�Transformer�as�an�Auto�Transformer�for�Buck�&�Boost�OperationSkill�7�Connect�Transformers�in�Delta�&�WyeSkill�8�Inspect�&�Service�a�TransformerSkill�9�Size�a�Transformer
ElEctricmotors Ea04Skill�1:�Connecting�&�Operating�a�Split-Phase�Motor�Skill�2:�Connecting�&�Operating�a�Capacitor-Start�Motor�Skill�3:�Connecting�&�Operating�a�Shaded-Pole�Motor�Skill�4:�Connecting�&�Operating�a�DC�Motor�Skill�5:�Connecting�&�Operating�a�Three-Phase�Motor�Skill�6:�Performing�Visual�Inspections�Skill�7:�Lubricating�a�Motor�Skill�8:�Performing�DMM�&�Motor�Megger�Tests�Skill�9:�Troubleshooting�a�Split-Phase�Motor�Skill�10:�Troubleshooting�a�Capacitor-Start�Motor�Skill�11:�Troubleshooting�a�Shaded-Pole�Motor�Skill�12:�Troubleshooting�a�DC�Motor�Skill�13:�Troubleshooting�a�Three-Phase�Motor�Skill�14:�Testing�Motors�with�Adjustable�Loads�
ElEctromagnEticmotorstartErs Ea07Skill�1:�Connecting�a�Control�Relay�Seal-In�Circuit�Skill�2:�Connecting,�Adjusting�&�Operating�a�Single�Magnetic�StarterSkill�3:�Testing�&�Resetting�Overload�Protection�Skill�4:�Connecting,�Adjusting,�&�Operating�a�Three-phase�Reversing�StarterSkill�5:�Connecting�&�Operating�a�Magnetic�Starter�for�Jogging�Skill�6:�Troubleshooting�a�Three-phase�Motor�Control�Circuit�Skill�7:�Troubleshooting�a�Reversing�Three-phase�Motor�Control�Circuit�Skill�8:�Performing�Preventive�Maintenance�on�Magnetic�Starters
rElays,timErs,&timEdElayrElays Ea08Skill�1:�Connecting,�Programming,�&�Operating�Analog�On-Delay�&�Off-Delay�RelaysSkill�2:�Using�Analog�Relays�&�MotorsSkill�3:�Connecting,�Programming,�&�Operating�Digital�Interval,�Repeat�Cycle,�&�1-Shot�RelaysSkill�4:�Using�Digital�Relays�&�MotorsSkill�5:�Connecting�&�Operating�Electric�TimersSkill�6:�Using�Electric�Timers�&�MotorsSkill�7:�Troubleshooting�RelaysSkill�8:�Performing�Preventative�Maintenance�on�Relays
pilotdEvicEs Ea09Skill�1:�Connecting�&�Operating�a�Photoelectric�DetectorSkill�2:�Connecting�&�Operating�a�Photoelectric�Sensor�with�Fiber�OpticsSkill�3:�Connecting�&�Operating�a�Capacitive�Proximity�SwitchSkill�4:�Connecting�&�Operating�an�Inductive�Proximity�SwitchSkill�5:�Connecting�&�Operating�a�Limit�SwitchSkill�6:�Connecting�&�Operating�a�Pressure�SwitchSkill�7:�Connecting�&�Operating�Liquid�Level�SwitchesSkill�8:�Connecting�&�Operating�a�Magnetic�Reed�Switch
solid-statErEducEdvoltagEstartErs Ea11Skill�1:�Apply�Solid�State�Starter�PrinciplesSkill�2:�Connect�&�Operate�a�Solid�State�StarterSkill�3:�Adjust�a�Solid�State�StarterSkill�4:�Test�Solid�State�StartersSkill�5:�Troubleshoot�Solid�State�Starter
variablEfrEQuEncydrivEs(vfds) Ea12Skill�1:�Applying�VFD�PrinciplesSkill�2:�Connecting�&�Operating�a�Variable�Frequency�DriveSkill�3:�Adjusting�VFD�Operating�ParametersSkill�4:�Testing�VFD�ResistanceSkill�5:�Reading�Voltage�&�Current�on�the�VFDSkill�6:�Troubleshooting�the�VFD
solid-statEdrivE&dcmotorcontrol Ea16Skill�1:�Demonstrate�DC�Drive�Principles�Skill�2:�Connect,�Set�Up,�&�Operate�DC�Drive�Skill�3:�Connect�&�Operate�Braking�Controls�Skill�4:�Test�DC�Drive�Skill�5:�Troubleshoot�DC�Drive�Skill�6:�Perform�Preventive�Maintenance�Skill�7:�Connect�&�Operate�SCR�Speed�Control�Skill�8:�Connect�&�Operate�TRIAC�Speed�Control
programmablElogiccontrol Ea18(micrologix)Skill�1:�Draw�&�Read�PLC�Ladder�DiagramsSkill�2:�Convert�Binary,�Binary�Coated�Decimal,�&�Decimal�NumbersSkill�3:�Apply�Boolean�LogicSkill�4:�Connect�PLC�ModulesSkill�5:�Connect�Input�DevicesSkill�6:�Connect�Output�DevicesSkill�7:�Program�a�PLCSkill�8:�Program�a�PLC�with�a�Personal�ComputerSkill�9:�Debug�&�Troubleshoot�a�PLCSkill�10:�Perform�Preventive�Maintenance�on�a�PLC
programmablElogiccontrol Ea20(allEn-bradlEyslc500)Skill�1:�Draw�&�Read�PLC�Ladder�DiagramSkill�2:�Convert�Binary,�Binary�Coded�Decimal,�&�Decimal�NumbersSkill�3:�Apply�Boolean�LogicSkill�4:�Connect�PLC�ModulesSkill�5:�Connect�Power,�Input,�&�Output�CircuitsSkill�6:�Assign�Addresses�&�Parameters�in�a�Ladder�Logic�ProgramSkill�7:�Create�a�Test�ProgramSkill�8:�Create�an�Operating�ProgramSkill�9:�Debug�&�Troubleshoot�a�PLCSkill�10:�Perform�Preventive�Maintenance�on�a�PLC
electrical control systeMs
oscilloscopE Eb01aSkill�1:�Oscilloscope�ScreenSkill�2:�Oscilloscope�ControlsSkill�3:�Setting�Up�&�Operating�the�OscilloscopeSkill�4:�Adjusting�Probe�CompensationSkill�5:�Performing�AC�Voltage�CalculationsSkill�6:�Measuring�AC�Voltage�&�FrequencySkill�7:�Performing�DC�Voltage�CalculationsSkill�8:�Measuring�DC�Voltage
digitalmultimEtEr Eb01bSkill�1:�Digital�Multimeter�SafetySkill�2:�DMM�Controls�&�FeaturesSkill�3:�Locating�&�Reading�DMM�Icons�&�SymbolsSkill�4:�Reading�the�Liquid�Crystal�DisplaySkill�5:�Setting�Up�the�DMM�for�Reading�AC�VoltageSkill�6:�Measuring�AC�VoltageSkill�7:�Calculating�&�Converting�AC�VoltageSkill�8:�Measuring�DC�VoltageSkill�9:�Measuring�ResistanceSkill�10:�Discharging�a�CapacitorSkill�11�Measuring�CapacitanceSkill�12:�Testing�CapacitorsSkill�13:�Measuring�CurrentSkill�14:�Measuring�DC�MillivoltsSkill�15:�Performing�Continuity�TestsSkill�16:�Testing�Grounds�&�BondsSkill�17:�Measuring�Frequency
handhElddigitaloscilloscopE Eb01cSkill�1:�Reading�the�Oscilloscope�ScreenSkill�2:�Identifying�&�Using�Oscilloscope�ControlsSkill�3:�Setting�Up�&�Operating�the�OscilloscopeSkill�4:�Performing�AC�Voltage�CalculationsSkill�5:�Measuring�AC�Voltage�&�FrequencySkill�6:�Performing�DC�Voltage�CalculationsSkill�7:�Measuring�DC�VoltageSkill�8:�Storing�&�Recalling�Screen�Displays
dcpowErsuppliEs Eb02aSkill�1:�Power�Supply�Block�DiagramSkill�2:�Schematic�SymbolsSkill�3:�Testing�a�TransformerSkill�4:�Locating�Diodes�&�SymbolsSkill�5:�Testing�a�DiodeSkill�6:�Drawing�a�Half-Wave�RectifierSkill�7:�Connecting�&�Operating�a�Half-Wave�DC�Power�SupplySkill�8:�Confirming�Full-Wave�DC�Power�Supply�OperationSkill�9:�Connecting�&�Operating�a�Full-Wave�DC�Power�SupplySkill�10:�Confirming�Single-Phase�Bridge�Rectifier�OperationSkill�11:�Connecting�&�Operating�Single-Phase�Bridge�Rectifier
singlE-phasEandthrEE-phasEpowErsuppliEs Eb02bSkill�1:�Drawing�Filter�Schematic�DiagramsSkill�2:�Connecting�and�Operating�a�Power�SupplySkill�3:�Drawing�Zener�Schematic�SymbolsSkill�4:�Connecting�&�Operating�a�Zener�Diode�Voltage�RegulatorSkill�5:�Locating�an�IC�Voltage�RegulatorSkill�6:�Connecting�&�Operating�a�DC�Power�Supply�with�an�IC�Voltage�RegulatorSkill�7:�Connecting�&�Operating�a�Bleeder�ResistorSkill�8:�Connecting�&�Operating�a�Voltage�DividerSkill�9:�Troubleshooting�a�DC�Power�SupplySkill�10:�Confirming�Three-Phase�Bridge�Rectifier�OperationSkill�11:�Testing�a�Three-Phase�Bridge�RectifierSkill�12:�Connecting�&�Operating�a�Three-Phase�Bridge�RectifierSkill�13:�Troubleshooting�a�Three-Phase�Bridge�Rectifier
thyristorElEctricmotordrivEs Eb03Skill�1:�Locating�an�SCR�&�Drawing�the�Schematic�SymbolSkill�2:�Testing�an�SCRSkill�3:�Connecting�&�Operating�an�SCRSkill�4:�Confirming�Full-Wave�SCR�ControlSkill�5:�Connecting�&�Operating�a�Full-Wave�SCR�DC�Motor�DriveSkill�6:�Troubleshooting�a�Full-Wave�SCR�DC�Motor�DriveSkill�7:�Locating�the�TRIAC�&�drawing�the�TRIAC�SymbolSkill�8:�Testing�a�TRIACSkill�9:�Demonstrating�TRIAC�Control�PrinciplesSkill�10:�Locating�a�DIAC�&�Drawing�the�Schematic�SymbolSkill�11:�Connecting�&�Operating�a�DIAC-Controlled�TRIAC�AC�Motor�DriveSkill�12:�Connecting�&�Operating�a�Schmitt�Trigger-Controlled�TRIAC�AC�Motor�DriveSkill�13:�Troubleshooting�a�TRIAC�Motor�DriveSkill�14:�Demonstrating�PWM�PrinciplesSkill�15:�Connecting�&�Operating�a�PWM�DC�Motor�Drive
ElEctronictimErs Eb04Skill�1:�Locating�Timer�PinsSkill�2:�Verifying�a�Monostable�Timer�CircuitSkill�3:�Connecting�and�Operating�a�555�Timer�in�Monostable�ModeSkill�4:�Verifying�an�Astable�Timer�CircuitSkill�5:�Connecting�and�Operating�a�555�Timer�in�Astable�ModeSkill�6:�Verifying�a�Pulse�Train�CircuitSkill�7:�Connecting�and�Operating�an�Electronic�Pulse�Train
stEppErmotordrivEs Eb05Skill�1:�Identifying�Detent�TorqueSkill�2:�Confirming�Stepper�Motor�Step�AngleSkill�3:�Demonstrating�Stepper�Motor�PrinciplesSkill�4:�Confirming�Stator�Winding�ConnectionsSkill�5:�Demonstrating�Unipolar�Stepper�Motor�DriveSkill�6:�Installing,�Connecting�and�Monitoring�a�Stepper�Motor�DriveSkill�7:�Testing�and�Troubleshooting�a�Basic�Stepper�Motor�and�Drive
sErvomotordrivEs Eb06Skill�1:�Demonstrating�Closed-Loop�Servo�Motor�Control�PrinciplesSkill�2:�Demonstrating�Closed-Loop�Servo�Motor�PrinciplesSkill�3:�Demonstrating�Servo�System�Feedback�Device�PrinciplesSkill�4:�Demonstrating�Analog�and�Digital�Servo�Motor�Drive�PrinciplesSkill�5:�Installing,�Connecting�and�Monitoring�a�Basic�Servo�Motor�DriveSkill�6:�Testing�and�Troubleshooting�a�Basic�Servo�Motor�Drive
industrial Power electronics
hydraulics
hydraulics1:fundamEntals 8008Understand�OSHA�regulations�for�hydraulic�equipmentRelease�residual�pressure�in�a�hydraulic�systemUnderstand�the�principles�of�pressure�&�flowRead�fluid�power�diagramsDraw�&�read�hydraulic�symbols�(ANSI�&�ISO)Use�a�pressure�gauge�to�measure�pressure�&�flowPurge�air�from�the�hydraulic�systemLubricate�&�adjust�hydraulic�pistonsMeasure�power�in�a�hydraulic�systemRead�a�flow�meterConnect�&�operate�hydraulic�power�unit�Connect�&�operate�hydraulic�motorConnect,�operate�&�test�hydraulic�cylindersDetermine�&�adjust�cylinder�speed�Synchronize�cylinders�Identify�causes�of�pressure�&�flow�rate�drops�in�a�circuitInspect�a�flow�control�valveConnect�&�operate�bi-�&�uni-directional�flow�control�valvesConnect�hydraulic�hoses�using�QD�connectorConnect�&�operate�a�4/3�closed-center�valveMeasure�pressure�drops�across�a�componentDemonstrate�power�transformation�using�a�double-acting�cylinderConnect�&�operate�a�double-acting�cylinderAdjust�relief�valve�set�point�pressureControl�piston�locationPerform�preventive�maintenance�on�a�hydraulic�power�systemLocate�leaks�in�a�hydraulic�power�systemAssess�hydraulic�fluid�filtration�needsTroubleshoot�hydraulic�system
hydraulics2:ElEctro-hydraulics 3025Demonstrate�electrical�control�versus�manual�&�hydraulic�controlRead�&�understand�ladder�diagramsConnect�&�operate�a�solenoid�valveConnect�&�operate�a�basic�electro-hydraulic�circuitConnect�&�operate�a�sequential�operationUnderstand�efficient�versus�inefficient�systemsIntegrate�a�relay�into�an�electro-hydraulic�circuitConnect�&�operate�a�circuit�with�latched�relaysImplement�a�timer�into�an�electro-hydraulic�circuitConnect�&�operate�a�circuit�based�on�sequential�operation
pnEumatics1:fundamEntals 8068Perform�lockout/tagout�on�pneumatic�equipmentAdjust�filter�/�regulator�/�lubricator�(FRL)�unitsIdentify�the�path�of�flow�through�a�pneumatic�circuitDemonstrate�the�principles�of�pressure�&�flowDraw�&�read�pneumatic�symbols�(ANSI�&�ISO)Layout�pneumatic�plumbing�systemIdentify�air�compressor�componentsAdjust�an�air�compressor�pressure�switchMeasure�air�pressure�&�flowConnect�&�operate�air�compressorConnect�shop�air�supplyTest�compressor�safety�valveConnect�&�operate�single-acting�cylinderAdjust�cylinder�speedConnect�&�operate�double-acting�cylinderTest�cylindersVerify�cylinder�installation�&�alignment�Adjust�exhaust�flow�rateIdentify�causes�of�pressure�&�flow�rate�drops�in�pneumatic�circuitConnect,�test�&�operate�flow-,�pressure-,��directional-�&�pilot-operated-control�valvesConnect�&�operate�a�3/2�ValveControl�a�piston�with�PBsImplement�a�5/2�valve�in�a�pneumatic�circuitImplement�a�5/2�valve�into�a�pneumatic�circuitMeasure�pressure�with�U-tube�manometersDemonstrate�the�effect�of�changes�in�air�temperature�on�pressureImplement�a�3/2�air-spring�valve�in�a�pneumatic�circuitConnect�&�operate�a�control�circuitConnect�&�operate�roller-operated,�spring-returned�valveConnect�&�operate�a�semi-automatic�systemPerform�preventive�maintenanceLocate�leaks�in�a�pneumatic�systemAssess�air�filtration�needsPerform�bubble�testing�leak�detectionInterpret�fluid�power�data�book�chartsForm�a�troubleshooting�strategy�using�a�troubleshooting�map
pnEumatics2:advancEd 8069Demonstrate�logic�constants�&�logic�variablesImplement�logic�control�in�a�pneumatic�circuitConnect�&�operate�semi-automatic�&�automatic�control�systemsImplement�a�toggle�valve�into�a�pneumatic�circuitConnect�&�operate�fully�automatic�control�systemsSynchronize�cylindersConnect�&�operate�sequential�control�with�a�timed�delayConnect�&�operate�time�delay�circuitDraw�a�timing�diagramUsing�a�single�pilot�valve�to�prevent�opposing�control�signals
pnEumatics3:ElEctro-pnEumatics 3039Identify�electric�control�vs�pneumatic�controlUnderstand�ladder�diagramsConnect�&�operate��a�basic�electrical�circuitConnect�&�operate�cylinder�position�sensing�device�Draw�&�read�electro-pneumatic�control�diagramsConnect�&�operate�electric�solenoid�control�valveConnect�wire�electric�control�circuitConnect�&�operate�5/2�solenoid-solenoid�valveConnect�&�operate�magnetic�switchesConnect�&�operate�a�fully-automatic�electro-pneumatic�circuitActivating�a�control�system�from�two�locationsConnect�&�operate�a�sequential�control�systemImplement�a�relay�in�a�basic�electrical�circuitLatch�&�unlatch�a�relayConnect�&�operate�a�fully�automatic�circuitConnect�&�operate�proximity�switch�Implement�a�timer�into�an�electro-pneumatic�control�systemConnect�&�operate�a�counter�in�a�pneumatic�feeder�system
PneuMatics
basicmEchanicaldrivEcomponEnts mE01Perform�lockout/tagoutIdentify�mechanical�drive�componentsCalculate�torque,�friction,�power�&�horsepowerInstall�adjust�&�align�colinear�shaft�system
machinEstatics&dynamics mE02Identify�stress,�strain�&�combined�stressesIdentify�material�fatigue�&�fatigue�stress�pointsIdentify�fatigue�failure�&�failure�modes
machinEshafts&kEys mE03Measure�shaft�run-outMeasure�&�fabricate�keys�from�keystockMeasure�with�a�feeler�gauge,�spirit�level�&�dial�indicator�Identify�shafts,�keys�&�splinesIdentify�shaft�tolerancesIdentify�causes�of�shaft�failurePerform�shaft�failure�analysis
bEarings mE04Select�bearings�using�bearing�number�systemDetermine�housing�&�shaft�tolerancesInstall�pillow�blocksMeasure�bearing�clearance�Identify�plain,�anti-friction�&�self�aligning�bearingsIdentify�radial�ball�bearings�&�thrust�ball�bearingsIdentify�angular�contact�bearingsIdentify�parts�of�a�ball�bearingIdentify�parts�&�configurations�of�a�roller�bearingsIdentify�bearing�seals�&�housingsPerform�preventive�maintenance�on�mounted�bearingsPerform�bearing�failure�analysisTroubleshoot�bearings
bEltdrivEs mE05Select�belt�drivesInstall�&�align�single�belt�driveTension�single�belt�driveMeasure�belt�drive�speedInstall,�adjust�&�align�adjustable-speed�sheavesInstall�&�adjust�variable-speed�driveInstall�&�align�positive�drive�timing�beltPerform�preventive�maintenanceTroubleshoot�belt�drive�systemInstall,�connect�&�operate�DC�motor
chaindrivEs mE06Break�chainInstall�&�align�chain�driveMeasure�&�adjust�chain�slackPerform�preventive�maintenanceLubricate�chainTroubleshoot�chain�drive
machinEshaftcouplings mE07Identify�types�of�couplingsIdentify�shaft�misalignmentIdentify�&�measure�soft�footCalculate�shim�requirementsMeasure�vertical�&�parallel�misalignmentInstall�&�align�rigid�couplingInstall�&�align�two-piece�chain�couplingInstall�&�align�universal�joint
machinEgEardrivEs mE08Install�&�align�spur�gear�driveMeasure�gear�backlashInstall�gear�train�&�idlerInstall�bevel�gear�&�right-angle�driveInstall�worm�gear�&�right-angle�driveInstall�&�operate�right-angle�helical�gear�drive�Install�&�align�a�perpendicular�offset�shaft�systemCalculate�drive�ratiosPerform�preventive�maintenanceTroubleshoot�gear�drives
machinEspEEdrEducErs mE09Identify�types�of�speed�reducers�Install�&�operate�right-angle�speed�reducerInstall�&�operate�in-line�speed�reducerPerform�preventive�maintenanceLubricate�speed�reducers�Troubleshoot�speed�reducers�
ElEctricbrakEs mE10Identify�electric�brakesIdentify�fail-safe�operation
lasEralignmEnt mE11Laser�align�sheaves�Laser�align�pulleys�Laser�align�v-belt�drivesLaser�align�couplings�Checking�for�soft�foot�using�a�laser�tool�Fill�out�an�alignment�report�
vibrationanalysis mE12Identify�machine�vibration�sourcesMeasure�shaft�speed�with�vibration�tachometerMeasure�vibration�effects�of�speedMeasure�vibration�from�rotational�imbalanceMeasure�vibration�from�misalignmentUse�vibration�severity�charts�&�vibration�tolerancesRead�&�complete�maintenance�logsIdentify�displacement,�velocity,�&�acceleration�of�vibrationIdentify�RMSTrace�vibration�to�sourceIsolate�vibrationTroubleshoot�vibrating�equipmentTroubleshoot�misalignment�vibrationTroubleshoot�bent�shaftsTroubleshoot�resonance�&�sympathetic�vibrationsFix�imbalance
bEaringmaintEnancE mE13Select�bearings�using�bearing�number�systemIdentify�bearing�standardsDetermine�housing�&�shaft�tolerancesIdentify�needle�bearingsIdentify�plain,�anti-friction�&�self�aligning�bearingsIdentify�radial�ball�bearings�&�thrust�ball�bearingsIdentify�angular�contact�bearingsIdentify�parts�of�a�ball�bearingIdentify�roller�bearing�configurationsIdentify�parts�of�a�roller�bearingIdentify�bearing�seals�&�housingsInstall�pillow�blocksDismount�bearingsPress�fit�bearingsMeasure�bearing�clearance�Operate�an�arbor�pressInstall�&�remove�bushingsOperate�bearing�pullersOperate�a�cone�heater�Operate�a�grease�gunPack�bearingsAnalyze�bearing�failurePerform�preventive�maintenance�on�mounted�bearingsLubricate�bearingsPerform�bearing�failure�analysisTroubleshoot�bearings
Mechanical systeMs
JobMaster® Course list & skills standards, Continued
11(800) 221-2763
Sustainable resources we provide:
� Lab installation and configuration
� Annual professional development classes
� Real-time toll-free phone support
� A network of trained local distributors
� Customized training
Sustainable Professional Development
At intelitek, we are committed to the long-term success of every program we implement. With over $275 million of equipment installed in Industry and Education, we know what it takes to make our customers successful. We provide installation service, comprehensive on-site training and an ongoing Professional Development program to ensure the sustainability of your program.
intelitek’s Professional Development program for instructors and trainers is the key to unlocking the full potential of your program. Through annual training at intelitek’s facilities, instructors can be as effective as possible in the classroom in implementing JobMaster® curriculum, courseware and the LearnMate® LMS.
By demonstrating features step-by-step, outlining best practices using LearnMate® in the classroom and tailoring the training to meet your specific needs, our professional development program can produce amazing results.
Customized and individualized training is also available tailored to your programs specific needs.
Technical Support
To keep you program running smoothly, intelitek is ready to assist you through free phone support, online support, and our network of factory trained distributors.
� For three decades, free phone support has been available for customers from 8:00 am to 5:00 PM EST. When you call, you will talk to a live, qualified support technician who will take the time to resolve any issues you face. Whether you have a simple question or are dealing with an urgent problem in the classroom, real help is a toll-free call away.
� Online technical support is also available, which can often accelerate the resolution of any technical problems that arise.
� Our network of factory-trained local distributors are also ready to respond either by phone or on-site support visits.
Whatever it takes, intelitek is committed to ensuring the continuous effectiveness of your program.
basicmaintEnancEcEll 1600-Za01
CELL�FRAMEWork�Order�1:�Assemble�the�BaseWork�Order�2:�Assemble�&�Install�the�Conveyor�Mount�Support�AssemblyWork�Order�3:�Install�Pull�Box,�End�&�Feeder�Tube�SupportsWork�Order�4:�Install�Crossbars�&�Top�MembersWork�Order�5:�Inspect�&�Align�Completed�Frame
ENCLOSURESWork�Order�6:�Install�Load�CenterWork�Order�7:�Install�Cable�TraysWork�Order�8:�Install�WirewayWork�Order�9:�Install�Pull�BoxesWork�Order�10:�Install�Equipment�EnclosuresWork�Order�11:�Install�Safety�DisconnectsWork�Order�12:�Install�Fuse�Box�&�Station�Transformer
CONDUIT�&�FITTINGSWork�Order�13:�Cut�&�Ream�ConduitWork�Order�14:�Install�Flexible�Metal�ConduitWork�Order�15:�Install�EMT�Conduit
LOW�VOLTAGE�&�CIRCUIT�PROTECTIONWork�Order�16:�Wire�&�Connect�Main�Power�CordWork�Order�17:�Install�&�Connect�Circuit�BreakersWork�Order�18:�Install�Equipment�GroundsWork�Order�19:�Wire�Fuse�BoxWork�Order�20:�Wire�Station�TransformerWork�Order�21:�Perform�Megohmmeter�Tests
convEyor,drivE&controls 1600-Za02
CONVEYORWork�Order�1:�Install�ConveyorWork�Order�2:�Install�Conveyor�Drive�ComponentsWork�Order�3:�Install�&�Align�Conveyor�Drive�ChainWork�Order�4:�Install�Conveyor�Drive�Safety�Guard
CONVEYOR�CONTROLSWork�Order�5:�Install�&�Connect�Conveyor�Drive�ControlsWork�Order�6:�Install�Emergency�Stop�CircuitsWork�Order�7:�Perform�Circuit�Continuity�TestsWork�Order�8:�Megger�Test�Conveyor�DriveWork�Order�9:�Test�&�Troubleshoot�Conveyor�Drive
PREDICTIVE/PREVENTIVE�MAINTENANCEWork�Order�10:�Lubricate�Conveyor�DriveWork�Order�11:�Verify�Conveyor�AlignmentWork�Order�12:�Verify�Drive�Chain�AlignmentWork�Order�13:�Obtain�Vibration�Profiles
partmanipulation 1600-Za03
PART�MANIPULATIONWork�Order�1:�Install�Part�Stacker�&�Feeder�TrayWork�Order�2:�Install�Part�KickerWork�Order�3:�Install�Stacker�Part�Sensor
PAINT,�BAKE�&�COOL�TUNNELWork�Order�4:�Install�Paint�Bake�HeatersWork�Order�5:�Install�TunnelWork�Order�6:�Install�Paint�NozzlesWork�Order�7:�Install�Cool�Down�BlowerWork�Order�8:�Install�Part�Count�SensorWork�Order�9:�Install�Paint�Tunnel�Status�Indicators
PROGRAMMABLE�LOGIC�CONTROLLER�(PLC)Work�Order�10:�Install�PLCWork�Order�11:�Rough-in�PLC�powerWork�Order�12:�Program�PLCWork�Order�13:�Connect�PLC�input�Sensor�CircuitsWork�Order�14:�Connect�PLC�Output�Device�CircuitsWork�Order�15:�Troubleshoot�Paint,�Bake�&�Cool�System
industriallightingcircuits 1600-Za04
INDUSTRIAL�LIGHTING�CIRCUITSWork�Order�1:�Install�Fluorescent�Task�LightingWork�Order�2:�Install�Low�Bay�LightingWork�Order�3:�Install�High�Bay�LightingWork�Order�4:�Install�Flood�LightingWork�Order�5:�Install�Hazardous�Location�LightingWork�Order�6:�Install�Emergency�LightingWork�Order�7:�Rough-In�Lighting�CircuitsWork�Order�8:�Megger�Test�Lighting�Circuits
INDUSTRIAL�POWER�CIRCUITSWork�Order�9:�Install�Wiring�DevicesWork�Order�10:�Rough-In�Wiring�Device�CircuitsWork�Order�11:�Megger�Test�Power�CircuitsWork�Order�12:�Wire�Lighting�&�Lighting�Control�Work�Order�13:�Install�&�Test�GFCI�CircuitWork�Order�14:�Troubleshoot�Lighting�&�Power�System
variablEfrEQuEncydrivE 1600-Za05Work�Order�1:�Install�DriveWork�Order�2:�Rough-in�Drive�WiringWork�Order�3:�Megger�Test�VFD�WiresWork�Order�4:�Program�&�Test�Drive
dcmotor&drivE 1600-Za06Work�Order�1:�Measure�&�Remove�AC�MotorWork�Order�2:�Install�DC�motorWork�Order�3:�Install�DC�driveWork�Order�4:�Rough-in�DC�Drive�WiringWork�Order�5:�Set�Up�&�Test�DC�Drive�(Manual�-�jumpers)Work�Order�6:�Finalize�Drive�Wiring�&�InstallationWork�Order�7:�Troubleshoot�DC�Drive�System
faultinsErtionsystEm 1600-Za07Work�Order�1:�Install�fault�insertion�sub�panelWork�Order�2:�Rough-in�power�circuitWork�Order�3:�Rough-in�fault�insertion�wiringWork�Order�4:�Install�&�configure�triggered�faultsWork�Order�5:�Test�triggered�fault�system
electroMechanical Maintenance cell
taP into sustainaBle resources.At intelitek, we consider ourselves your partner - fully invested in the success of your training program. Take advantage the resources we provide with every program to ensure your success.
About intelitekOur�Missionintelitek’s mission is to improve student outcomes in education by transforming the classroom for schools, colleges, universities and industrial training. Through our proven innovations in curriculum, lab equipment, classroom management technology, assessments, professional development and teacher training, intelitek seeks to engage students, empower instructors and support administrators in the quest to equip learners of all types with relevant skills. intelitek is committed to putting the best technology in the hands of educators to prepare a wider range of students with career- and college-ready skills and the desire to use such skills to improve the world around them.
Our�ProgramsFrom Mathematics to Mechatronics, Engineering to Agriculture, intelitek has a program to fit your STEM education needs. Built on the power of the LearnMate® e-learning platform, intelitek’s blended-learning programs deliver comprehensive, standards-based instruction via hands-on activities and compelling online curriculum.
At intelitek, we provide far more than lab equipment and curriculum. Each program we implement is a partnership fully backed by our sustained support and professional development. Everything we provide is for the purpose of an improved educational outcome for all those invested in education, from students and parents to teachers and administrators.
For more information, contact intelitek or visit www.intelitek.com.
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