OCCUPATIONAL PROFILE

 Pemesinan Logam(Metal Machining)

 L5

Jurutera Peralatan(Tooling Engineer)

Jurutera Pembuatan CAD/CAM(Manufacturing Engineer – CAD/CAM)

 L4

Penolong Jurutera Peralatan

(Assistant Tooling Engineer)

Pereka Acuan(Mould Designer-

Plastic)

Pereka Dai(Die Designer-Tool

Press)

Penolong Jurutera Pembuatan

(Assistant Engineer-Manufacturing

CAD/CAM)

 L3

Pemesin Kanan(Senior Machinist)

PembuatPerkakasan Kanan(Senior Toolmaker-

Plastic Mould)

PembuatPerkakasan Kanan(Senior Toolmaker-

Stamping)

MC-050-3Juruteknik CNC

(CNC Technician)

 L2

Pemesin(Machinist)

Pembuat Perkakasan(Toolmaker-

Plastic Mould)

Pembuat Perkakasan(Toolmaker-Stamping)

MC-050-2Pemesin CNC

(CNC Machinist)

 L1MC-050-1 Pemesin Am

(General Machinist)

Fig. 1.1 Occupational Profile Chart For General Machinist

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JOB PROFILE CHART FOR MC-050-1 ( GENERAL MACHINIST ) – LEVEL 1

DUTY TASK

PERFORM ENGINEERING DRAWING

CARRY OUT TECHNICAL FREE HAND SKETCHING

1. Obtain part sample specification

2. Draw technical free hand sketching

3. Confirm part sketching specification

CARRY OUT ORTHOGRAPHIC DRAWING

1. Obtain part sample spec-ification

2. Draw orthographic draw-ing

3. Confirm part drawing specification

CARRY OUT PICTORIAL DRAWING

1. Interpret part drawing2. Select drawing instru-

ment3. Draw pictorial drawing4. Confirm drawing specifi-

cation

01 01.01 L1 01.02 L1 01.03 L1

DUTY TASK

PERFORM MEASURING ACTIVITIES

CARRY OUT LINEAR MEASURING

1. Interpret parts drawing2. Select linear measuring

instrument3. Select parts4. Measure parts5. Confirm measuring data

CARRY OUT ANGULAR MEASURING

1. Interpret parts drawing2. Select angular measur-

ing instrument3. Select parts4. Measure parts5. Confirm measuring

data

CARRY OUT GAUGE APPLICATION

1. Interpret parts drawing2. Select gauge instru-

ment3. Select parts4. Measure parts5. Confirm measuring

data

CARRY OUT COMMON GEOMETRIC DIMENSIONING AND TOLERANCING (GD&T) APPLICATION

02 02.01 L1 02.02 L1 02.03 L1 02.04 L1

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DUTY TASK

PERFORM BENCH WORK

CARRY OUT FILING WORK

1. Interpret parts drawing2. Set up workpiece 3. Set up filing tools4. File workpiece5. Confirm part finishing

CARRY OUT MATERIAL CUTTING

1. Interpret parts drawing2. Set up workpiece3. Set up cutting equip-

ment/machine4. Cut workpiece5. Confirm material specifi-

cation

CARRY OUT KNOCKING AND HAMMERING WORK

1. Interpret parts drawing2. Set up workpiece3. Set up knocking and

hammering tools4. Knock and hammer

workpiece 5. Confirm knocking and

hammering specification

03 03.01 L1 03.02 L1 03.03 L1

DUTY TASK

PERFORM DRILLING MACHINE ACTIVITIES

CARRY OUT DRILLING PROCESS

1. Interpret parts drawing2. Set up drill machine3. Set up workpiece 4. Set up drill bits5. Drill workpiece6. Confirm hole

specification

CARRY OUT REAMING PROCESS(DRILL)

1. Interpret parts drawing2. Set up drill machine3. Set up workpiece 4. Set up drill bits and

reamer5. Drill and ream

workpiece6. Confirm hole

specification

CARRY OUT TAPPING PROCESS(DRILL)

1. Interpret parts drawing2. Set up drill machine3. Set up workpiece 4. Set up drill bits and tap5. Execute thread cutting6. Confirm thread

specification

CARRY OUT COUNTER BORE AND COUNTER SUNK PROCESS ( DRILL)

1. Interpret parts drawing2. Set up drill machine3. Set up workpiece 4. Set up counter bore and

counter sunk tools5. Execute counter

bore/counter sunk cutting

6. Confirm counter bore/counter sunk specification

04 04.01 L1 04.02 L1 04.03 L1 04.04 L1

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DUTY TASK

PERFORM LATHE MACHINE ACTIVITIES

CARRY OUT TURNING OPERATION

1. Interpret parts drawing2. Set up lathe machine 3. Set up workpiece4. Set up cutting tools5. Turn and cut workpiece6. Confirm parts

specification

CARRY OUT BORING PROCESS (LATHE)

1. Interpret parts drawing2. Set up lathe machine3. Set up workpiece4. Set up boring tools5. Bore workpiece6. Confirm hole

specification

CARRY OUT REAMING PROCESS (LATHE)

1. Interpret parts drawing2. Set up lathe machine3. Set up workpiece4. Set up reaming tools5. Ream workpiece6. Confirm hole

specification

05 05.01 L1 05.02 L1 05.03 L1

TASK

CARRY OUT TAPER TURNING

1. Interpret parts drawing2. Set up lathe machine3. Set up workpiece4. Set up cutting tools5. Cut workpiece6. Confirm taper

specification

CARRY OUT V THREAD CUTTING

1. Interpret parts drawing2. Set up lathe machine3. Set up workpiece4. Set up threading tools5. Cut workpiece6. Confirm thread

specification

CARRY OUT KNURLING PROCESS

1. Interpret parts drawing2. Set up lathe machine3. Set up workpiece4. Set up knurling tools5. Execute knurling6. Confirm knurling

specification

05.04 L1 05.05 L1 05.06 L1

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DUTY TASK

PERFORM MILLING MACHINE ACTIVITIES

CARRY OUT MILLING OPERATION( SIDE,SQUARING AND FACING)

1. Interpret part drawing2. Set up milling machine3. Set up workpiece4. Set up milling cutter5. Execute milling process6. Confirm part

specification

CARRY OUT BORING PROCESS(MILLING)

1. Interpret part drawing2. Set up milling machine3. Set up workpiece4. Set up drilling and boring

tools5. Execute boring process6. Confirm hole

specification

CARRY OUT CHAMFERING PROCESS

1. Interpret part drawing2. Set up milling machine3. Set up workpiece4. Set up chamfering tools5. Execute chamfering

process6. Confirm chamfering

specification

06 06.01 L1 06.02 L1 06.03 L1

TASK

CARRY OUT COUNTER BORE AND COUNTER SUNK PROCESS (MILLING)

1. Interpret part drawing2. Set up milling machine3. Set up workpiece4. Set up counter bore and

counter sunk tools5. Execute counter

bore/counter sunk cutting

6. Confirm counter bore /counter sunk specification

CARRY OUT TAPPING PROCESS(MILLING)

1. Interpret parts drawing2. Set up milling machine3. Set up workpiece4. Set up drill bits and tap5. Execute thread cutting6. Confirm thread specifica-

tion

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06.04 L1 06.05 L1

DUTY TASK

PERFORM GRINDING MACHINE ACTIVITIES

CARRY OUT SURFACE GRINDING PROCESS

1. Interpret part drawing2. Set up grinding machine3. Set up workpiece4. Set up grinding wheel5. Grind workpiece6. Confirm surface

specification

CARRY OUT PARTING PROCESS

1. Interpret part drawing2. Set up grinding machine3. Set up workpiece4. Set up parting wheel5. Execute parting6. Confirm part

specification

CARRY OUT TOOL AND CUTTER GRINDER

1. Set up tool and cutter grinder machine

2. Set up workpiece3. Set up grinding wheel4. Execute Tool And Cutter

Grinding5. Confirm tool and cutter

specification

07 07.01 L1 07.02 L1 07.03 L1

DUTY TASK

PERFORM MAINTENANCE ACTIVITIES

CARRY OUT ROUTINE MAINTENANCE

1. Identify machinery and equipment

2. Identify routine maintenance requirement

3. Execute routine maintenance

4. Revise maintenance record

TROUBLESHOOT MINOR BREAKDOWN

1. Identify machinery and equipment

2. Confirm breakdown level

3. Solve minor breakdown4. Revise minor breakdown

check list

08 08.01 L1 08.02 L1

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JOB PROFILE CHART FOR

MC-050-2 ( MACHINIST ) – LEVEL 2

MC-050-3 ( SENIOR MACHINIST ) – LEVEL 3

DUTY TASK

PERFORM ENGINEERING DRAWING

CARRY OUT COMPUTER AIDED DESIGN ( 2D) DRAWING

1. Obtain part sample spec-ification

2. Sketch part sample3. Generate 2D(CAD)

drawing4. Confirm part drawing

specification

CARRY OUT COMPUTER AIDED DESIGN ( 3D) DRAWING

1. Obtain part sample spec-ification

2. Sketch part sample3. Generate 3D(CAD)

drawing4. Confirm part drawing

specification

CARRY OUT ASSEMBLY CAD DRAWING

1. Obtain orthographic and pictorial drawing

2. Generate assembly drawing

3. Confirm assembly draw-ing specification

01 01.01 L2 01.02 L3 01.03 L3

DUTY TASK PERFORM LATHE MACHINE ACTIVITIES CARRY OUT PROFILE

TURNING

1. Interpret parts drawing2. Set up lathe machine3. Set up workpiece 4. Set up cutting tools5. Execute profile turning6. Confirm profile

specification

CARRY OUT TAPER BORING PROCESS

1. Interpret parts drawing2. Set up lathe machine3. Set up workpiece 4. Set up cutting tools5. Execute taper boring6. Confirm taper

specification

CARRY OUT ECCENTRIC TURNING

1. Interpret parts drawing2. Set up lathe machine3. Set up workpiece 4. Set up cutting tools5. Execute eccentric

turning6. Confirm eccentric

specification

CARRY OUT SQUARE AND ACME THREAD CUTTING

1. Interpret parts drawing.2. Set up lathe machine3. Set up workpiece4. Set up cutting tools5. Execute square/acme

thread cutting 6. Confirm square/acme

thread specification

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02 02.01 L2 02.02 L2 02.03 L2 02.04 L2

DUTY TASK

PERFORM LATHE MACHINE ACTIVITIES CARRY OUT LEAD SCREW

THREAD CUTTING

1. Interpret parts drawing.2. Set up lathe machine3. Set up workpiece4. Set up cutting tools5. Execute lead screw

thread cutting 6. Confirm lead screw

thread specification

CARRY OUT MULTI START THREAD CUTTING

1. Interpret parts drawing.2. Set up lathe machine3. Set up workpiece4. Set up cutting tools5. Execute multi start

thread cutting 6. Confirm multi start

thread specification

CARRY OUT CNC TURNING PROCESS

1. Interpret parts drawing.2. Create CNC machining

parameter3. Set up CNC turning4. Set up workpiece5. Set up cutting tools6. Execute CNC turning

process 7. Confirm parts specifica-

tion

02 02.05 L2 02.06 L3 02.07 L3

DUTY TASKPERFORM MILLING MACHINE ACTIVITIES CARRY OUT ANGULAR

HOLE DRILLING PROCESS

1. Interpret part drawing2. Set up milling machine3. Set up workpiece 4. Set up drilling tools5. Execute angular hole

drilling6. Confirm angular hole

specification

CARRY OUT TAPPING PROCESS (MILLING)

1. Interpret part drawing2. Set up milling machine3. Set up workpiece4. Set up tapping tool5. Execute Tapping6. Confirm thread

specification

CARRY OUT SLOTTING PROCESS

1. Interpret part drawing2. Set up milling machine3. Set up workpiece4. Set up slotting tools5. Execute slotting6. Confirm slot

specification

03 03.01 L2 03.02 L2 03.03 L2

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TASK

CARRY OUT BLIND POCKET CUTTING PROCESS

1. Interpret part drawing2. Set up milling machine3. Set up workpiece4. Set up blind pocket

cutting tools5. Executed blind pocket

cutting6. Confirm blind pocket

specification

CARRY OUT CNC MILLING PROCESS

1. Interpret parts drawing2. Create CNC machining

parameter3. Set up CNC milling 4. Set up workpiece 5. Select cutting tools6. Execute machining

process7. Confirm parts specifica-

tion

03.04 L2 03.05 L3

DUTY TASK

PERFORM GRINDING MACHINE ACTIVITIES

CARRY OUT ANGULAR SURFACE GRINDING PROCESS

1. Interpret part drawing2. Set up grinding machine3. Set up workpiece4. Set up grinding wheel5. Grind workpiece6. Confirm angular surface

specification

CARRY OUT PROFILE GRINDING PROCESS

1. Interpret part drawing2. Set up grinding machine3. Set up workpiece4. Set up grinding wheel5. Grind workpiece6. Confirm profile

specification

CARRY OUT INTERNAL CLYINDRICAL GRINDING PROCESS

1. Interpret part drawing2. Set up cylindrical

grinding machine3. Set up workpiece4. Set up grinding wheel5. Grind workpiece6. Confirm internal surface

specification

04 04.01 L2 04.02 L2 04.03 L2

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TASK

CARRY OUT EXTERNAL CLYINDRICAL GRINDING PROCESS

1. Interpret part drawing2. Set up cylindrical

grinding machine3. Set up workpiece4. Set up grinding wheel5. Grind workpiece6. Confirm external surface

specification

CARRY OUT CENTERLESS GRINDING

1. Interpret part drawing2. Set up grinding machine3. Set up workpiece4. Set up grinding wheel5. Grind workpiece6. Confirm centerless

surface specification

CARRY OUT CNC GRINDING

1. Interpret parts drawing2. Create CNC program-

ming parameter3. Set up CNC grinding ma-

chine4. Set up workpiece5. Set up grinding wheel6. Execute machining

process7. Confirm parts specifica-

tion

04.04 L2 04.05 L3 04.06 L3

DUTY TASK

PERFORM ELECTRICAL DISCHARGE MACHINING (EDM) OPERATION

CARRY OUT EDM DIE SINKING PROCESS

1. Interpret parts drawing2. Set up EDM machine3. Set up workpiece4. Set up electrode5. Execute EDM machining6. Confirm part specification

CARRY OUT EDM WIRE CUT PROCESS

1. Interpret parts drawing2. Create wire cut cutting

parameter3. Set up EDM wire cut ma-

chine4. Set up workpiece5. Set up wire6. Execute EDM wire cut

machining7. Confirm part specification

x

05 05.01 L3 05.02 L3

DUTY TASK

PERFORM MAINTENANCE ACTIVITIES

TROUBLESHOOT MAJOR BREAKDOWN

1. Identify machinery and equipment

2. Evaluate breakdown level

3. Solve major breakdown 4. Record troubleshoot

check list

CARRY OUT PREVENTIVE MAINTENANCE

1. Identify machinery and equipment

2. Identify preventive maintenance requirement

3. Execute preventive maintenance

4. Record preventive maintenance check list

EVALUATE MAINTENANCE WORK

1. Identify machinery and equipment

2. Interpret machine and equipment maintenance manual

3. Confirm maintenance schedule/checklist requirement

4. Verify maintenance schedule/checklist

06 06.01 L2 06.02 L2 06.03 L3

DUTY TASK

PERFORM SUPERVISORY ACTIVITIES

CARRY OUT PRODUCTION PLANNING

1. Interpret job sheet2. Identify machinery,

equipment, materials and workforce

3. Produce production plan-ning

4. Confirm production plan-ning

REVIEW MACHINERY, EQUIPEMENT, MATERIAL AND WORKFORCE REQUIREMENT

1. Identify machinery, equipment, materials and workforce

2. Verify machinery, equip-ment, materials and workforce usage

3. Produce recommenda-tion report

MONITOR MACHINING PROCESS

1. Interpret job sheet2. Identify machinery,

equipment, materials and workforce

3. Observe work in-process4. Produce report/summary

ENFORCE RULES AND REGULATION COMPLIANCE

1. Identify subordinate2. Identify rules and regula-

tion3. Implement rules and reg-

ulation4. Produce report/summary

07 07.01 L3 07.02 L3 07.03 L3 07.04 L3

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TASK

COORDINATE PRODUCTION TEAM

1. Identify production team2. Identify current work load3. Interpret job sheet4. Delegate job5. Produce report

CONDUCT IN-HOUSE TRAINING

1. Interpret training needs2. Prepare training module3. Execute training program4. Confirm training effec-

tiveness

CONDUCT MEETING

1. Interpret meeting agenda2. Inform meeting partici-

pant3. Execute meeting

CONDUCT RESOURCES REQUISITION

1. Interpret resource usage2. Review resource usage3. Produce requisition re-

port

07.05 L3 07.06 L3 07.07 L3 07.08 L3

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