INDUSTRIAL SUMMER TRANING REPORT

Submitted to: Submitted by:

Prof. ALOK PAL NEERAJ KUMAR

HOD (M.E) B.tech (M.E.)4th year Roll no. 1341240012

About us:

Jindal Star

Jindal Star a brand of a D.P. Jindal Group has three manufacturing units located in Ghaziabad (Uttar Pradesh),Nagothane (Maharashtra) and Bellary (Karnataka), with a production capacity of 5,00, 000 MT ERW Pipes andTubes with a thickness from 2.00 mm to 12.7 mm having an outer Diameter ranging from 1/2” to 20” NB as per specifications of IS, BS, API, ASTM, DIN, IBR which conforms to the various international standards. These products are widely used across various industries like agriculture, oil, refinery, public health, housing, irrigation, engineering, fire fighting, tubular poles and structural etc.

Jindal Star, with its unique offerings, enjoys brand leadership in the market and is one of the best and largest manufacturers of ERW, Black and Galvanized Steel Pipes & Tubes in India.Jindal Star is also the first manufacture to introduce large diameter ERW Pipes in India upto 20’’ diameter thickness 12.7 mm.

The company’s Black & Galvanized ERW Steel Tubes Conforming to IS: 1239, IS:3589 ,IS:1161, API 5L (Line Pipe) are few of the largest selling models catering to Plumbing, MEP works, Structural and Oil and Gas applications.

“We offer wide array of products to the customers as per their demands for instance, grade of steel, thickness, length, pipe finishing etc. We are always been flexible and open to offer maximum possible combinations within our manufacturing limits and standards.

Durability of pipes, lead proof pipes, authenticity, uniform thickness and rust free pipes are the key customer requirements and expectation and Jindal Star’s superior quality and brand name makes it an ideal choice in the market.

Jindal Star has a strong distribution network of Channel Partners, Retailers and branches at all the four metro cities Chennai, Delhi, Mumbai, Kolkata and others. The three strategic manufacturing locations covering the Northern (Jindal Pipes Ltd, Ghaziabad), Southern (Jindal Pipes Ltd., Bellary) and Western (Maharashtra Seamless Ltd., Nagothane) parts of India, reduces the delivery time and cost. The company has a strict control on overheads and thus offering a very competitive price to our customers.

“Our biggest network of distribution and geographical location advantage of manufacturing units and branches give us an edge over others. We have always being focusing on high quality product, lower over heads cost and competitive price to our channel partners and actual users. Our strong ties with our vendors and customers make us market leader in the pipe industry,”

Jindal Star is regularly executing massive orders for pipes and tubes to meet its customers’ requirement. The elite clientele includes the big industrial giants like ONGC, Oil India Ltd, Indian Oil Corporation Ltd, HPCL, BPCL, BHEL, NTPC, , Hindalco, L & T, DMRC, DLF, Unitech besides, clients based in the US, The MiddleEast, Far East and other Asian countries.

Plants & OperationsJindal Pipes Ltd. (JPL), the flagship company of the Jindal group was incorporated in 1970 with an installed capacity of 30000 TPA for manufacture of Steel Pipes & Tubes. Since then, the company has brought phenomenal development in Pipe Manufacturing Process through many innovative measures. Today, it has annual turnover of Approx. Rs. 1137 Crores in the financial year 2012-13. Induction of sophisticated state-ofthe- art technical know-how and highly motivated & skilled work force have made possible for the company to augment its production capacity to 2, 50, 000 TPA.

It is now synonymous with India's one of the best and largest manufacturer of ERW, Black and Galvanized Steel Pipes & Tubes in different thickness from 2.00 mm to 9.50 mm having an outer Diameter ranging from 1/2" to 14" NB as per specifications of ISI, API, BIS which confirms to the various international standards.

The company received 'Regional Special Shield' for export performance for the year 1977-78 and from 1984 to 1988. The Export Engineering Promotion Council also awarded the ‘Certificate for Export Excellence 1990-91’ it.

Jindal Pipe has been constantly keeping pace with the need base supply of ERW as well as Boiler Tubes & Pipes to the core developmental sectors in the country like Agriculture, Oil, Refinery, Public Health, Housing, Irrigation, Engineering, Fire Fighting, Tubular Poles and Structural etc. Among its major customers are ONGCL, IOCL, OIL, HPCL, BHEL, NTPC, BPCL, L & T Limited, Reliance Industries Ltd., Assam Gas Co. Ltd., etc. In addition to domestic sales, it also exports its product to various countries. Home

MD's Desk

Mr. Raghav Jindal (Managing Director)

Raghav Jindal, DP Jindal’s younger son, serves as the Managing Director of Jindal Pipes Limited. Very progressive in his approach, with a creative bent of mind, he is solely credited for the steady growth of the group in the oil and gas sector over the last few years.

An MSc in Business Management from the London School of Economicsand Political Science, Raghav is a keen observer of the global businessscene and determined to turn Jindal Pipes into a leading ERW pipes andTubes manufacturer with a high-powered team acknowledged for itstechnical and managerial talent. Backed by our integrity, professionalism, relentless commitment and operational excellence, Jindal Pipes has have been uniquely positioned as a Premium manufacturer of ERW Pipes catering to different applications, including Fire Fighting, Plumbing, Irrigation, General Engineering, Oil & Gas Etc.

Drive to continually seek improvement and being forward-looking is our principal strength. It is our constant and unending endeavor to adapt, improve and evolve new initiatives and redefine the market requirements, with reference to the Company’s mission, vision, values, ethics, enhanced social values and code of business principles.

It is the corporate philosophy to strengthen the market leadership by capitalizing on opportunities through strategic alliance, acquisitions, augmented investments, with strong emphasis on safety, quality andcommitment, all the while contributing towards a better Society, Nation and World as a whole.

Mr. Raghav Jindal (Managing Director)

Boiler Tubes

All power devices operate at high efficiencies required quality steel tubes, to guarantee their safe and long term operation. These Tubes are called as Boiler Tubes

Boiler Tubes are specially manufactured to withstand high pressure and temperature. Boiler tubes are used in energy type equipment’s like steam pipeline, boilers, super heaters etc.

Boiler Tubes manufacturer in India

Jindal Pipes is one of the leading manufacturers of ERW Boiler Tubes in India. Our rigorous inspection and testing procedures, state-of-the-art manufacturing technology ensures our boiler tubes to withstand adverse working condition. Jindal Pipes has the capacity to produce the boiler tubes in varied sizes, specifications and grade as per IS/BS/ASTM standards.

Our Boiler tubes has been approved by IBR (Indian Boiler Regulations)

Boiler tubing is used in these industries:

Steam Boilers Fossil Fuel Plants Heat Exchangers Electric Power Plants Cogeneration Facilities Air Preheater Unit Waste Heat Plants Power Generation Economiser etc

Jindal Pipes has been fulfilling the requirement of all Boilers OEM’s and other users of various industries. Our strong network of channel partners spread all across the country is our backbone which enables us to reach widespread customer base.

Strength of Jindal Pipes

Excellent weld quality

Steel used has been procured from leading manufacture SAIL

ERW Tubes with low tolerances on OD and thickness

Jindal Pipes is a “Self Certified Boiler Tube and Pipe Manufacturer”

In house R&D and Inspection team

OCTG Pipes

Oil Country Tubular Goods short form (OCTG) consist of Casing Tubing and Line pipe for Oil and gas transportation and handling at various level. OCTG used in Oil and Gas production requires high strength and corrosion resistance against the carbon dioxide and hydrogen sulfide contained in well

ERW OTCG pipes are passed through numerous tests that include the hydro test, straightness check, welding test and evaluation so as to insure that no quality compromise has been made when it comes to pipe working and continuous work.

OCTG Pipe Manufacturers IndiaJindal Pipes is one of the major and top ERW OCTG pipe manufacturers in India for industries such as the oil and gas and hydro carbon processes. Our company extends its possibilities and capacity with the involvement of fully automotive production for welded steel pipes.

Jindal Pipes has been involved in serving the needs of the OCTG products and other applications. The supplies records for many of the ERW OCTG pipes specify that our company is the leading in this scenario when it comes to supply the high quality products to our elite clients. JPL has a special division of ERW OCTG pipes for industries to have excellence in their work, when it comes to deliver outcomes in quick time. We have made it a reality for the industries to work with products that are trustworthy and reliable. Our high class standard of pipes is appreciated by our clients and industries across the country.

GI PipesGalvanised Iron (GI) Pipes are manufactured using mild steel strips of Low Carbon Steel Coils. The strips are passed through a series of fin rolls to give them a circular shape. The slit ends of the strips are then welded together by continuously passing high frequency electric current across the edges. The welded steel pipes are then passed through sizing sections where any dimensional deviations are corrected. The pipes are then cut into desired lengths by automatic cutting machines. The tubes are then pressure tested for any leaks randomly. The galvanization and varnishing of pipes are done as per specific requirements.

The GI Pipes are generally used for distribution of treated or raw water in rural or urban areas. These pipes are cheaper, light weight and easy to handle.

GI pipes uses:

Water & Sewage pipes

Electric poles

Structural purposes

Engineering purposes

Automotive purposes

Oil and gas transmissions

GI Pipes Manufacture in IndiaJindal Pipes Ltd. (JPL) is the leading manufacturer of GI Pipes in India. We manufacture Galvanized Iron Pipes in various sizes and thickness as per IS, BS and ASTM specification. Being a quality driven company we try to always produce the highest quality material. All the manufactured products go through rigorous testing and inspection before being delivered.

Today Jindal Pipes is synonymous with India’s best Galvanized as well as Black Steel Pipes manufacturer in India since 1970.

Galvanized pipes product features:-

Higher durability and longevity

Weld consistency and integrity

Amenable to rigorous fabrication

Superior finish and anti - rust coating

Greater resistance to corrosion

Superior bend ability, ease of cutting and threading

Strict adherence to quality standards

MS PipesMS Pipe and MS Tube refers to Mild Steel Pipe or a Mild Steel Tubes

Mild Steel (MS) pipes are manufactured using low carbon (less than 0.25%) steel. Due to low carbon content the pipes do not harden and are easy to use. As MS Pipes are made from mild steel they can easily be welded and formed in various shapes and sizes for pipelining and tubing purposes. These are generally used for drinking water supply i.e. Plumbing, Firefighting, HVAC but can also be used in various other Industrial and Engineering applications. These pipes are usually coated with other metals/paints/varnish etc to prevent it from rusting but extra care should be taken to prevent it under extreme conditions.

MS Pipe Manufacture in India

Jindal Pipes Ltd. (JPL) manufactures high quality MS pipes in India. The raw material of MS Pipes i.e. MS Steel Coils has been procured from trusted Steel manufacturer i.e. Steel Authority of India (SAIL), which is a public sector company and is the largest integrated iron and steel producer in India. At Jindal Pipes we provide our customers with exceptional product quality, services and flexibility of production rate to meet their schedule. We not only manufacture high quality products but also a trustworthy relationship with our customers.

We manufacture MS Pipes in a various sizes, grades and specifications as per various national and international specifications (IS, BS API, ASTM, DIN). Jindal Pipes has been constantly executing need based demanding orders for MS Pipes to meet the requirement of sectors like, Agriculture, Oil and Gas, Public Health, Housing, Irrigation, Engineering etc.

Acknowledgment

I would like to extend my heartfelt thanks and deep sense of gratitude to all those who helped me to complete my report on “Jindal Pipes Limited, Ghaziabad’’ WORKSHOP”. First and foremost, I would like to express my sincere thanks to my Head

of the Department, Mr. Alok Pal, from the core of my heart because he encouraged and persuaded me to complete my report. I am also grateful to my all FRIENDS for their encouragement and inspiration.

In the end, I convey my thanks to all those who extended their co-operation directly or indirectly in completion of this report.

NEERAJ KUMAR

ERW Pipes ERW (Electrical Resistance Welding) pipes are manufactured by cold forming of steel coil into a round cylindrical shape. In the initial times it was done with the low frequency A.C. current to heat the edges. Now, since 1970 the low frequency process changed to high frequency A.C. current to produce a higher quality weld.

ERW pipes have various applications like fencing, line pipe, scaffolding etc. ERW steel pipes are available in various diameters, wall thickness, finish and grades

Major applications Water pipelines Agriculture & irrigation (Water mains, industrial water pipe lines, plant

piping, deep tube-wells & casing pipes, sewerage piping) Gas pipe lines LPG and other non-toxic gas lines

Manufacturing Capability:The group has ERW Pipes & Tubes production capacity of 5,00,000 MT , with thickness from 2.00mm to 12.7mm and outer diameter ranging from ½” to 20” NB conforming to various domestic and international standards and specifications including BIS, BS, API, ASTM, DIN, IBR. These products are widely used across various industries like agriculture, oil & gas, HVAC, plumbing, firefighting, refinery, public health, housing, irrigation, general engineering, tubular poles and structural etc.

The company’s Black and Galvanized ERW Steel Tubes conform to IS:1239, IS:3589, IS:1161, API 5L (Line Pipe) and are the largest selling products which caters to varied applications.

Our Product Range: Size Range

Outer Diameter ½” to 20” NBWall Thickness 2.00 mm to 12.7mm

Product Specification and Application API 5L (IS/ISO:3183) PSL1 & PSL2) Steel Pipes for Oil & Gas LinesAPI 5CT Steel Casing pipe for Oil WellsASTM A53 Steel Pipes for Water, Gas, Steam & Air LinesIS:1161 Steel Tubes for Structural PurposesIS:1239 & IS:3589 Steel Pipes for Water, Gas & SewageIS:4270 Steel Pipes for Water Well Casing

System Specification

API Q1 Specification for Quality Programs for the Petroleum, Petro Chemical and Natural Gas Industry

ISO 9001 Quality Management Systems Requirements

Quality

Jindal Pipe's idea of Total Quality is demonstrated in its stringent controls on raw materials, production process and on the speed at which the product reaches the customer. It's "No compromises on Quality" policy has brought in an ISO 9001:2008, API and BIS certifications.

Jindal Pipes Limited has accreditation of API Q1 System and has been awarded ISO 9001, on Quality Assurance. In addition to these, our products have the approval of international inspection agencies, such as Llyods,DNV,BVIS, EIL, PDIL, SGS etc.

Jindal Pipes Limited has in-house laboratory to undertake various testings and inspections during the stages of manufacturing.

Consistent with the group purpose. we are committed to create value for all our stakeholders by continuously improving the effectiveness of Quality System and Process through innovations. involving all our employees.

We shall constantly strive to improve the quality of lives of the communities it serve through excellence in all facets of its activities. Our objectives shall be to:

Produce and deliver products as per customer's expectations, conforming to national / international standards.

Enhance the knowledge and skills of employees for effective implementation of Quality Management System (QMS)

Boiler TubesAll power devices operate at high efficiencies required quality steel tubes, to guarantee their safe and long term operation. These Tubes are called as Boiler Tubes

Boiler Tubes are specially manufactured to withstand high pressure and temperature. Boiler tubes are used in energy type equipments like steam pipeline, boilers, super heaters etc.

Boiler Tubes manufacturer in India.Jindal Pipes is one of the leading manufacturers of ERW Boiler Tubes in India. Our rigorous inspection and testing procedures, state-of-the-art manufacturing technology ensures our boiler tubes to withstand adverse working condition. Jindal Pipes has the capacity to produce the boiler tubes in varied sizes, specifications and grade as per IS/BS/ASTM standards

Our Boiler tubes has been approved by IBR (Indian Boiler Regulations)

Boiler tubing is used in these industries:

Steam Boilers

Fossil Fuel Plants

Heat Exchangers

Electric Power Plants

Cogeneration Facilities

Air Preheater Unit

Waste Heat Plants

Power Generation etc.Jindal Pipes has been fulfilling the requirement of all Boilers OEM’s and other users of various industries. Our strong network of channel partners spread all across the country is our backbone which enables us to reach widespread customer base

Strength of Jindal Pipes

Excellent weld quality

Steel used has been procured from leading manufacture SAIL

ERW Tubes with low tolerances on OD and thickness

Jindal Pipes is a “Self Certified Boiler Tube and Pipe Manufacturer”

In house R&D and Inspection team

20" ERW FacilityMSL has diversified into manufacturing of large diameter ERW pipes from size range 6" to 20" and wall thickness from 3.2mm to 16.00mm.

MSL's state-of-the-art ERW Plant from MANNESMANN, Germany, is India's first and par excellence ERW pipe manufacturing facility. Today, the company is one of the largest outside diameter ERW pipes manufacturers of the country.

Casing TubingAll the oil and gas lines (including the underground injecting material of any formation) need to be cased with material of high strength. Casing and tubing are the important aspects of any well construction.

Casing and tubing are key portions of OCTG. Casings are those pipes supporting the wall of oil and gas well. It is mainly divided in 3 major categories- the surface, protection and production casing. Tubing is a distinct pipe, installed in production casing after well cementing to allow the oil and gases flow to the ground.

Casing Tubing Manufacturers India

In Business since 1970, Jindal Pipes Limited (JPL) is on the forefront of OCTG innovation, partnering with our clients to build new, high customized solutions to move the oil and gas industry forward. We hold ISO 9001 registration for our operations, which confirms our rigorous quality management system.

As an ERW OCTG Casing and Tubing Manufacturers India Jindal Pipe is one of the top groups in the nation of offering products of high range and excellent quality as per API 5CT specifications. Jindal Pipe is driven only towards client’s satisfaction and delivering quality products such as the ERW OCTG casing and tubing.

Features of our API 5CT Pipes manufactured

Excellent comprehensive mechanical properties

High connection strength and sealability

High precision in size and shape

Good corrosion resistance

API Line PipesLine Pipe is steel pipe used for the transmission of Oil, Gas and Petroleum Distillates. Line Pipes are manufactured as per specifications established by American Petroleum Institute (API). API 5L is a specification of API which defines the standard for the dimension, physical, mechanical and chemical properties of the steel. Several pipe mills around the globe manufacture the API 5L pipes for Oil and Gas industry

API Line Pipe Manufacturer in India

Jindal Pipes Limited offer API line pipes in different sizes, grades and specifications as per API 5L. We have a range of line pipes that manufactured from the high class quality steel. Our mill evaluates the quality of the weld seam by using the modern equipment’s (ultrasonic and or radiological inspection methods ) Pressure tests has been done at each joint of pipe to levels significantly higher than the eventual operating pressure of the pipeline. After the manufacturing the pipe is further tested to ensure it meets all requirements of steel strength and toughness and dimensional characteristics.