jig grinder applications studies - moore tool …mooretool.com/pdf/f_1632.pdfmoore tool company 800...

Moore Tool Jig Grinder Applications Studies

Changing Conventional Jig Grinding • Production Jig Grinding • Flood Coolant • Electric Heads for Grinding • Full Enclosure • Super Abrasives and Cutting Burrs • Stock Removal

Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com

Moore Tool Company

Jig Grinding Application Study manufacturing to the sub-micron level


Moore Tool Company

500 CPW Jig Grinder • 3 Dimensional Form (Contouring) • X,Y and W Axis • Wheel Dressing Station to Form

Radius on Metal Bonded Wheel • Multiple Horizontal Passes • Unattended Cycle Run • Air Bearing Grinding Spindle



Moore Tool Company

450 CP Jig Grinder with Spin Table • Cast Iron Lap • Spherical Radius • 40K Grinding Head • Roughing: 60/80 Borazon Goldline Wheel • 0.005 in. Per Pass • Finishing: Carbide Silicon Wheel • 50 µin. Per Pass



Moore Tool Company

500 CP Jig Grinder with CNC Rotary Table • Roll Die with 1080 0.095 Diameter Holes with Draft • Material: A2 Tool Steel • Outside Diameter 5.910 • Material Removed on Diameter 0.012 and 0.015 • Finishing Size ± 0.0001 • 175K Grinding Head • CBN Metal Bond Grinding Wheel 0.051 • Work Piece Mounted to CNC Rotary Table • Roughing: Autosize Every 15 Holes, 3 Minutes a Hole • Finishing: Autosize Every 8 Holes, 4 Minutes a Hole

Continuous Operation: Approximately 126 Hours 5 Days @ 24 Hours/Day — Unattended



Moore Tool Company

450 Retrofit Jig Grinder • Spherical Extrusion Die • Material: A2 Tool Steel • Moore Spin Table Mounted to Sine

Plate • 40K Grinding Head with Wedge • 1.0 in. ABN Grinding Wheel



Moore Tool Company

500 CPW Jig Grinder

• Carbide Score Die — Can Top Tooling • Entire Surface was Jig Ground Complete • 50º Formed Metal Diamond Bonded Wheel and

Two Electroplated Wheels • Dressing Station Using X and W Axes to

Maintain Formed Wheel • Flood Coolant

Total Grind Time: 54 Minutes


Moore Tool Company


manufacturing to the sub-micron level

Jig Grinding Application Study

Thermoforming Customer - Take Home Container for Grocery & Restaurant

Industry

450 CP Jig Grinder • Trim Tool: Jig Grind Contour +/-0.0001

Punch to Die Clearance and Dowel Hole Position and Size

• Autosize and Autogrind Application

1200 CP Jig Grinder • Die Holder: Jig Grind Dowel Postions and

Hole Size

Moore Tool Company




Special Application 450 CP Jig Grinder • Jig Grinding a Precision Pocket

for a Highly Precise Hydrostatic A-Axis Quadrant

Modified 1200 CPW • Machine Geometry on X, Y and Z

Axis Better Then 15 Millionths Over Entire Travel (X Axis 48 Inches)

• Application: Diamond Tipped Tool

Designed to Perform Ruling Function on Optical Grade Material

• Customer: Electronics Industry

(Flat Panel Display and High Definition Plasma Televisions

Moore Tool Company




500 CPZ Jig Grinder

• Spin Table Grinding on all ID’s and OD’s - Tolerances Held to below 2 Microns

• Slot Grinder Attachment Used to

Form Grind the Teeth of the Gage • Moore UCMM Used to Inspect Part

to NIST Standards

500 CPZ and CP Jig Grinder

• Application: The Manufacture of a Moore Hydrostatic Spindle

• Tolerances Held to One Micron or

Better on ID’s, OD’s and Fluid Gaps • Hydrostatic Run-Out When

Completely Assembled - Better Than 4 Millionths of an Inch


Moore Tool Company


1200 CPZ Jig Grinder

• Simultaneously Grinding Two Plates: Punch Retainer and Die Retainer

• 64 Holes • Tolerance ± 0.0002 Diameters • Diameter of Holes 1.800 in. • 40K Grinding Head

TIME: 10 Minutes Per Hole



1200 CPZ Jig Grinder • Plastic Sheet Trim Tool - Credit

Card Die • 8 Rectangular Pockets • Tolerance: ± 0.0001 in • Surface Finish: 12 Ra • 120K Grinding Head • 0.1965 in. Diameter CBN Wheel • Moore Autosize • Moore Autogrind


Moore Tool Company


1200 CPW Jig Grinder

Special Precision Bearings for a United States Government Laboratory.

• Moore Built Hydrostatic Spin Table • Moore Built Surface Grinder Attachment

for Jig Grinder • (3) 24 Inch Diameter Ring Components, 2

Complete Sets Grinding Results:

Flatness - 10 Millionths

ID - Cylindricity 7 Millionths Total

OD - Cylindricity 8 Millionths Total


Moore Tool Company

F-XXXX Rev. A

Moore Tool Company, Inc. 800 Union Avenue Bridgeport, CT 06607-0088 USA p (203) 366-3224 f (203) 367-0418 www.mooretool.com e-mail: [email protected]

Moore Special Tool AG Industriestrasse 8 CH-8903 Birmensdorf ZH Switzerland p +41 43 344 2020 f +41 43 344 2030 www.mooretool.com e-mail: [email protected]

Moore Nanotechnology Systems LLC 426 Winchester Street Keene, NH 03431-0605 USA p (603) 352-3030 f (603) 352-3363 www.nanotechsys.com e-mail: [email protected]

F-1632 Rev. A

jig grinder applications studies - moore tool …mooretool.com/pdf/f_1632.pdfmoore tool company 800...

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