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Page 1: JH Presentation
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Founded in New York City in Founded in New York City in 1850, as a privately held, 1850, as a privately held, employee union company, employee union company, John Hassall, Inc. developed John Hassall, Inc. developed and manufactured one of the and manufactured one of the earliest known coil fed nail earliest known coil fed nail producing machines in the producing machines in the United States. The company United States. The company prospered, and at the turn of prospered, and at the turn of century expanded into century expanded into commercial nail production.commercial nail production.

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During the first world war, During the first world war, production equipment and production equipment and capabilities were expanded capabilities were expanded to produce cold formed to produce cold formed rivets to customer rivets to customer specification (specials), and specification (specials), and military standards. Soon military standards. Soon after the advent of the jet after the advent of the jet engine, high temperature engine, high temperature alloy engine parts were alloy engine parts were being produced.being produced.

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John Hassall continues today, working for John Hassall continues today, working for tomorrow, implementing aggressive tomorrow, implementing aggressive continuous improvement programs to continuous improvement programs to meet the needs of our customers and meet the needs of our customers and exceed their expectations. Our goal is exceed their expectations. Our goal is to be recognized globally, as we are to be recognized globally, as we are domestically, as one of the foremost domestically, as one of the foremost procurement sources for specialty procurement sources for specialty fasteners.fasteners.

In our 70,000 square foot In our 70,000 square foot facility in Westbury, New facility in Westbury, New York, John Hassall York, John Hassall manufactures specialty manufactures specialty pins, rivets, threaded pins, rivets, threaded fasteners, and bolts for fasteners, and bolts for application in such application in such diverse fields as the diverse fields as the Aerospace, Automotive, Aerospace, Automotive, Electronics, and Electronics, and Commercial industries.Commercial industries.

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John Hassall combines cold John Hassall combines cold forming, hot forging, precision forming, hot forging, precision machining and other machining and other secondary operations to create secondary operations to create parts and fasteners in lengths parts and fasteners in lengths of up to 9" long, and shank of up to 9" long, and shank dimensions ranging from dimensions ranging from 0.018" up to 0.375", utilizing 0.018" up to 0.375", utilizing over 95 types of metals over 95 types of metals including ferrous, non-ferrous, including ferrous, non-ferrous, and high temperature alloys.and high temperature alloys.

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9/16" diameter bar stock, 9/16" diameter bar stock, type 303 stainless steel.type 303 stainless steel.

•scrap 80% scrap 80% •Interrupted grain flowInterrupted grain flow

9/32" diameter wire in 9/32" diameter wire in coil, type 302 coil, type 302 stainless steel.stainless steel.

• scrap 20% scrap 20% • Stronger part Stronger part • less costless cost

Our process results in machined parts Our process results in machined parts being formed to "near net shape" which, being formed to "near net shape" which, if requiring secondary machining, if requiring secondary machining, reduces time and scrap. Result: reduces time and scrap. Result: substantial savings to our customers.substantial savings to our customers.

High speed High speed

• Up to 100 times faster Up to 100 times faster while maintaining while maintaining tolerancestolerances

Lower scrapLower scrap

• Little or no material Little or no material removalremoval

Stronger partsStronger parts

• Material grain flows Material grain flows with the shape of the with the shape of the partpart

The Cold Heading AdvantageThe Cold Heading Advantage

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Materials:Materials:Inconel 718, A286, Waspaloy, Inconel X-750, Inconel 718, A286, Waspaloy, Inconel X-750, Monel, Inconel 600, Titanium, Hastelloy, Monel, Inconel 600, Titanium, Hastelloy,

Cobalt L-605 and more.Cobalt L-605 and more.

Aerospace Products:Aerospace Products:Close tolerance, high temperature, high strength Close tolerance, high temperature, high strength aircraft engine bolts, pins and rivets.aircraft engine bolts, pins and rivets.

Sizes:Sizes:Diameters up to .750"Diameters up to .750"

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Presses with induction heatersPresses with induction heaters 2die/3blow headers with induction heaters2die/3blow headers with induction heaters A complete heat treat facility capable of vacuum A complete heat treat facility capable of vacuum

solution treatment and aging, induction annealing, as solution treatment and aging, induction annealing, as well as atmospheric hardening and tempering CNC well as atmospheric hardening and tempering CNC turning turning

Centerless and electrochemical grindingCenterless and electrochemical grinding Flat and tri-roll thread rollingFlat and tri-roll thread rolling Complete metallurgical lab to provide both Complete metallurgical lab to provide both

destructive and non-destructive testing, as well as destructive and non-destructive testing, as well as micro and macro evaluations of materials and parts micro and macro evaluations of materials and parts

Aerospace Manufacturing Capabilities:Aerospace Manufacturing Capabilities:

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Jet enginesJet engines

Aircraft APUsAircraft APUs

Turbo power and marine Turbo power and marine equipment. equipment.

Applications:Applications:

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Automotive Products:Automotive Products:Pins, rivets, nails, collar studs, screws and bolts. Pins, rivets, nails, collar studs, screws and bolts.

Materials:Materials:Carbon and alloy steel, stainless steel, copper, brass, Carbon and alloy steel, stainless steel, copper, brass, bronze, aluminum, silver and more. bronze, aluminum, silver and more.

Sizes:Sizes:Diameters ranging from .018" to .400"Diameters ranging from .018" to .400"Lengths up to 9.000" Lengths up to 9.000"

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Automotive Manufacturing Capabilities:Automotive Manufacturing Capabilities:

Single die headers thru multiple station cold formersSingle die headers thru multiple station cold formers Nail pressesNail presses TrimmersTrimmers PointersPointers Auto fed secondary turningAuto fed secondary turning Centerless grindingCenterless grinding Thread rollingThread rolling Atmospheric hardening and temperingAtmospheric hardening and tempering

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Applications:Applications: BrakesBrakes Safety restraint systemsSafety restraint systems Air bag actuatorsAir bag actuators Wheel speed sensorsWheel speed sensors ConnectorsConnectors Pressure sensing devicesPressure sensing devices Windscreen wipersWindscreen wipers Window and door locking actuators hinge pinsWindow and door locking actuators hinge pins SwitchesSwitches Motor controls, etc. Motor controls, etc.

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John Hassall strives for excellence John Hassall strives for excellence through continuous improvement. We through continuous improvement. We continue to meet and exceed the continue to meet and exceed the expectations of our clients. We expectations of our clients. We continue to build strong and lasting continue to build strong and lasting partnerships. partnerships.

A Total Commitment to QualityA Total Commitment to Quality

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John Hassall is expanding its John Hassall is expanding its manufacturing capabilities to meet the manufacturing capabilities to meet the increasingly global needs of our increasingly global needs of our customers. We are developing new customers. We are developing new techniques and ever higher quality and techniques and ever higher quality and service standards to deliver products service standards to deliver products that are defect-free. that are defect-free.

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To ensure consistent production, To ensure consistent production, John Hassall utilizes Statistical John Hassall utilizes Statistical Process Control (SPC). Networked Process Control (SPC). Networked data collection work stations collect data collection work stations collect historical information on critical historical information on critical process variables and attributes for process variables and attributes for analysis and process improvement. analysis and process improvement.

Statistical Process Control (SPC)Statistical Process Control (SPC)

Many of our manufacturing systems are also equipped Many of our manufacturing systems are also equipped with computerized process controllers for fail-safe with computerized process controllers for fail-safe operation. operation.

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Our quality policy stresses the use of Our quality policy stresses the use of statistical techniques, clear statistical techniques, clear communications, continuing education and communications, continuing education and testing and quality systems.testing and quality systems.

We are registered and operate to QS 9000, We are registered and operate to QS 9000, ISO 9001:2008, AS 9100 and NADCAP ISO 9001:2008, AS 9100 and NADCAP standards. standards.

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The Hassall The Hassall Promise:Promise:We recognize that our century and a half We recognize that our century and a half of commitment to quality, workmanship, of commitment to quality, workmanship, fair and reasonable pricing and a desire to fair and reasonable pricing and a desire to be of unequaled service to our customer be of unequaled service to our customer is the basis of our success.is the basis of our success.We promise to hold these traditional We promise to hold these traditional values to the advantage of our customers values to the advantage of our customers - large and small, old and new.- large and small, old and new.

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