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Systems Engineering James Strait February 2, 2016 1 Director's Review ‐‐ System Engineering 2016 February 2

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Page 1: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Systems Engineering

James Strait

February 2, 2016

1Director's Review ‐‐ System Engineering2016 February 2

Page 2: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Systems Engineering Plan

Systems Engineering Requirements

Interface Management Plan

QA/QC Plan

Summary

2

Outline

Director's Review ‐‐ System Engineering 2016 February 2

Page 3: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

LBNE/LBNF Project Director 2010-2015 Led Project through major configuration decisions: Far Detector

technology, Near Detector design, Beamline configuration Achieved CD-1 for initial LBNE Configuration Led effort to internationalize the LBNE Project and Collaboration Led initial stages of transition LBNE -> LBNF/DUNE

Fermilab Particle Physics Division Head 2004-2008 Responsible for experimental and theoretical physics programs at

Fermilab, including USCMS

US LHC Accelerator Project Manager 1996-2004 US contribution to the construction of the LHC, in parallel with original

US-CMS Construction Project Led Project from inception to >90% complete

CDF End Plug Upgrade 1992-1996 Responsible for PMT system for state-of-the-art tile-fiber calorimeter Participate in development of QA/QC system for whole project

3

Jim Strait – Systems Engineering Speaker

Director's Review ‐‐ System Engineering 2016 February 2

Page 4: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Systems Engineering Plan

4Director's Review ‐‐ System Engineering 2016 February 2

Page 5: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

A systematic approach for designing and managing complex systems, such as the CMS detector, to ensure that they perform as an integrated whole that meets its objectives.

Sub-detectors of CMS are complex systems in their own right, requiring a systems engineering approach

The US CMS HL-LHC Upgrade Project systems engineering approach takes into account that It is part of a the international CMS Upgrade Project The international CMS Upgrade Project must integrate into an

existing operational experiment

5

Systems Engineering Approach

Director's Review ‐‐ System Engineering 2016 February 2

Page 6: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Coherence of the overall CMS Upgrade Project is the responsibility of the CMS Upgrade Coordinator

Overall responsibility for integration of all parts of CMS resides with the CMS Technical Coordination Team, led by the Technical Coordinator at CERN

=> The CMS Technical Coordination is the lead systems engineering organization for CMS

US CMS systems engineering procedures must be compatible with those specified by CMS Technical Coordination.

6

Systems Engineering in the CMS Context

Director's Review ‐‐ System Engineering 2016 February 2

Page 7: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Requirements flow down drive Conceptual Design Science Objectives

=> Science Requirements => Detector Functional Specifications

=> Detailed Component Specifications Developed and documented in the CMS Technical Proposal and

Scope Document Will be further detailed in Technical Design Reports to be written

by the end of 2017

Requirements and specifications will be documented and approved using the CERN EDMS

7

Requirements

Director's Review ‐‐ System Engineering 2016 February 2

Page 8: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Systems engineering is a project line-management responsibility

Issues internal to a US CMS subproject are the responsibility of the relevant subproject manager

Issues internal to a CMS sub-detector are the international CMS subdetector manager US CMS L2 manager works with the international manager to

ensure compatibility of US parts with the whole system

US CMS Upgrade Project Electronics and Mechanical Engineers oversee the systems engineering process within the US Project

US Project Manager, Deputy Project Manager and Project Engineers are key contacts with CMS Upgrade and Technical Coordination

8

Systems Engineering Management

Director's Review ‐‐ System Engineering 2016 February 2

Page 9: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Systems Engineering Requirements

9Director's Review ‐‐ System Engineering 2016 February 2

Page 10: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

System-level design for the CMS Upgrades are developed by the CMS Collaboration and documented in the Technical Proposal

Upgrade designs are made in the context of a system-level design of CMS as it will exist when the upgrades have been implemented

System-level designs of sub-detectors are developed by the international teams for each system. The US Project is part of these teams.

Feasibility studies are performed to demonstrate that the conceptual designs meet the functional and science requirements.

10

System-Level Designs

Director's Review ‐‐ System Engineering 2016 February 2

Page 11: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

CMS conducts system reviews jointly under the purview of the Upgrade and Technical Coordination, involving also Electronics and Physics Coordination.

Reviews ensure that individual systems meet the requirements, are technically sound, and will function correctly within the integrated CMS experiment.

The review sequence includes: Conceptual Design Reviews Engineering Design Reviews Procurement Readiness Reviews Manufacturing Progress Reviews Installation Engineering Design Reviews

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Reviews by CMS

Director's Review ‐‐ System Engineering 2016 February 2

Page 12: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

US CMS HL-LHC Upgrade Project has responsibility for components and subsystems of sub-detector upgrades.

In some cases, e.g. FPIX, the US has major responsibility for a whole system.

System-level designs for US-provided components and subsystems are the responsibility of the US Project They are developed to meet the requirements and specifications

of the larger systems of which they are part. Development is done with full cooperation with the overall CMS

Upgrade Project. They are subject to the same reviews discussed above, either

individually or as part of a larger sub-detector review.

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US CMS Upgrade Project Responsibilities

Director's Review ‐‐ System Engineering 2016 February 2

Page 13: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Interface Management

13Director's Review ‐‐ System Engineering 2016 February 2

Page 14: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Interface Control Documents (ICD) define interfaces between work done by different groups. Between different US groups within a single subproject Between the US-provided equipment and the rest of a sub-

detector provided by the international collaboration Between a complete sub-detector and the rest of CMS

ICDs cover all interface types Mechanical / Thermal Electrical / Electronics Firmware / Software

ICDs are controlled documents in the CERN EDMS Approval at the appropriate management level common to the

two sides of the interface.

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Interface Control

Director's Review ‐‐ System Engineering 2016 February 2

Page 15: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Interfaces between a sub-detector and the rest of CMS are the responsibility of the CMS Technical Coordination, specifically the CMS Integration Coordinator They are generally handled by the relevant CMS sub-detector

manager. The US Project will participate to the extent that they are

responsible for equipment involved in the interface.

Definition and control of interfaces is an important component of the CMS technical reviews

15

Interface Control

Director's Review ‐‐ System Engineering 2016 February 2

Page 16: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

QA / QC

16Director's Review ‐‐ System Engineering 2016 February 2

Page 17: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

QA / QC is guided by the Fermilab Quality Assurance Policy and Integrated Quality Assurance plan. QA/QC systems specific to this Project will be developed and

documented in a Quality Management Program Plan to be submitted before the NSF PDR and DOE CD-1

The QA/QC elements will draw heavily on experience from similar projects, including the on-going Phase 1 US CMS Detector Upgrade Project

Prompt identification and documentation of deficiencies and understanding of root causes are key aspects

Project personnel are expected to identify non-conformities as well as potential areas for improvement

17

QA / QC

Director's Review ‐‐ System Engineering 2016 February 2

Page 18: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Key elements of the QA/QC Plan include: Systems to assure that only properly trained and qualified

personnel are involved in design, manufacture and installation of detector components

System to qualify vendors as part of the bid process Documentation of specifications, acceptance criteria and

operating parameters of all items provided by collaborating institutions or commercial vendors

Sample testing of components and 100% testing of major subassemblies

Control of non-conforming items to ensure that they are not used

18

QA / QC Plan Elements

Director's Review ‐‐ System Engineering 2016 February 2

Page 19: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Traveler System for work done in US CMS production facilities: Documents key production steps and measurements taken to

verify them Identify, report, correct and trend non-conformance situations Provides data that may be useful in installation and

commissioning of components and subsystems Ensures that problems are identified at the earliest possible

opportunity to allow immediate remedial action to be taken.

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QA / QC Plan Elements

Director's Review ‐‐ System Engineering 2016 February 2

Page 20: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

Summary

20Director's Review ‐‐ System Engineering 2016 February 2

Page 21: James Strait February 2, 2016 - indico.fnal.gov€¦ · US-CMS Construction Project Led Project from inception to >90% complete CDF End Plug Upgrade 1992-1996 Responsible for PMT

The US CMS HL-LHC Upgrade Project Systems Engineering approach follows from that of international CMS, led by CMS Technical Coordination

Systems engineering procedures are generally managed through the project line organization

Key aspects include Definition and control of requirements and specifications Interface Control Documents Technical reviews conducted by CMS Technical Coordination QA / QC Plans

Systems engineering procedures are being developed and will be in place for the NSF PDR and DOE CD-1

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Summary

Director's Review ‐‐ System Engineering 2016 February 2