j-r. chen nsrrc, hsinchu, taiwan€¦ · outdoor temp. machine setting ac voltage ctw / chw...
TRANSCRIPT
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Low Emittance Engineering– an Overview
J-R. ChenNSRRC, Hsinchu, Taiwan
Engineering for Low EmittanceAum/Medsi/Sri Joint Workshops, Saskatoon, June 10, 2008
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OUTLINE
I. IntroductionII. Fine positioningIII. Temperature stabilizationIV. Vibration suppressionV. Summary
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Technology Challenges to Beam Stability
A) P
recis
ion
posit
ion
1. Fi
ne al
ignm
ent
2. St
able
tem
pera
ture
B) L
ow vi
brat
ion
C) L
ow g
as/io
n ef
fect
Smoo
th b
eam
duc
t
D)
Stab
le an
dLo
w elec
trica
l noi
se
Mechanical Challenges(Low Emittance Engineering)
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Ground MotionSettlement/Vibration
Air Temp.Fluctuation/Non-uniformity
CoolantVibration
Misalignment
Water Temp.Fluctuation
StructureFixation/Stiffness
Sources of Disturbance
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e-
II. Pedestal
Beam Orbit Fluctuation, Emittance Blowup
III. Girder
IV. Magnet/BPM etc.
⇑
⇑
I. Ground⇑
Displacem
ent amplified
⇑AF-b:(10 ~ 50 x)
AF-a:(1~2 x)
Amplification Factors (AF)
*TPS Amp. Factor, AF-b = 54.5/40.3 in x/y rmswith girder grouping 30.6/8.0 in x/y rms
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II. Fine positioning
-- Aligning the magnets on the same girder-- Leveling and alignment for the whole machine-- Other concerns
2( )2 2 sin
rms
rms
obsi i
i
xAq
A Klβ
βπν
∆=∆
= ∑
Δxrms – beam displacement Δqrms – quadrupole displacement
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Alignment and StabilityRequirements
Alignment purpose Small COD (within aperture)100μm (30μm/ on girder)
Stability purpose Small photon intensity fluctuation(< 0.1%)
~ 0.2 μm (0.05 ~ 0.1σy) on magnet
~ 0.2 μm ground vibrationStructure Amplification Factor
AF-a = 1
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Table The alignment tolerances for the TPS
----0.10.1BPM
0.20.50.50.50.50.5Dipole
0.10.20.20.20.030.03Sextupolew.r.t. girder
0.10.20.20.20.030.03Quadrupolew.r.t. girder
0.10.070.070.20.10.1Girder
s’(mrad)
y’(mrad)
x’(mrad)
s (mm)
y (mm)
x (mm)
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Aligning the magnets on the same girder
Magnets are fixed to the girder by matching the pre-machined reference surfaces at both the bottom of the magnets and the top of the girder.
Side C/D(Ver.)24μm
References surfaces:SLS, DLS, Soleil, TPS, etc.
*Amp. factor without girder = 54.5/40.3 in x/y rms*Amp. factor With girder = 30.6/8.0 in x/y rms
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The accuracy of magnet positioning at the girder:<± 2μm per10 kg-cm tightening torque.
Magnet positioning accuracy
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Touch Sensors & LevelingMicron resolution
HLS: SLS, DLS, Soleil,, etc.TPS: electronics leveling
+ touch sensors
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Vibrating wire
The positioning error for quadrupoles : < 5μm.For sextupoles: several factors could contribute to positioning errors.
A. Jain, NSLS-II Prototype Lattice Magnet Design Review, BNL, Jan.28-29, 2008.
Whether the mechanical center of a magnet is the same as the magnetic field center is always in doubt. Vibrating Wire
4900 5000 5100 5200 5300 5400 5500 56000.000
0.005
0.010
0.015
0.020
0.025
0.030
0.035
0.040
0.045
Vibr
atio
n A
mpl
itude
(Vol
t)
Transverse Location (um)
Test at TPS
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TPS:1) adjacent girders in an arc section
Touch sensors2) two girders at opposite sites of a long straight section
laser-based alignment system 3) Simulation Results <30um/global
Girder to Girder Alignment
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Girder to Girder Alignment
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Stiffness of the BPM positioning(Test result: < 0.2 μm)
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III. Temperature stabilization-- Stabilization of heat sources-- Desensitization of thermo-mechanical effects
Air Temp.Fluctuation/Non-uniformity
Water Temp.Fluctuation
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TLS Improvement (I) (1997-2002)
1 9 9 7 1 9 9 8 1 9 9 9 2 0 0 0 2 0 0 1 2 0 0 20
1
2
3
4
5
6
7
arbi
trar
y un
it
ye a r
O rb it F lu c tu a tio n (u m ) O rb it D rift (x 1 0 u m ) F a ilu re T im e (x 1 0 0 h r) T e m p e ra tu re F lu c tu a tio n (x 0 .2 d e g C )
Thermal stability improves not only the beam stability but also the system reliability.
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Propagation chart from heat sources to the fluctuations in beam orbit and beam size
Sources of Noise Utility System Accelerator Components
Beam orbit / beam size fluctuation
Synchrotron light Outdoor temp. Machine setting AC voltage
CTW / CHW Electrical heating
AHUs Cable heating
Air temp. (expt area) Air temp. (tunnel) Air temp. (core area)
DIW (BL) DIW (VAC) DIW (mag, rf, ps)
Photon monitor Vacuum chamber
e-BPM Girder
Operation Technique
Magnet RF System PS (magnet)
Feedback System
Temperature Stability
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Ac regulator or better temp. control
Power supply outputAir temp fluctuation
Minute/ seconds
Electrical heating (ac voltage fluctuation)- Random
Air/water temp. control ± 0.1C
rt-RF cavity± 0.01C
Girder/ vacuum chamber/ magnets/
monitors/RF/PS
10-30µm/℃Minute/ seconds
Limited capability of the system to control temp.- Periodical & Transient
Full energy injectionMag.- temp. changed (coil heating)
Mag-gap~10µm/℃
5-50 µm/℃~1 hRe-injection with energy ramps (temp redistribution) - Transient
Top-up injectionVacuum chamber & BPM displaced
~0.3µm/℃to girder
10-30µm/℃(~1 µm/℃ to
BPM)
hoursSynchrotron light irradiation (current decay) - Transient
Insulator jacket / air temperature control
Girder expansion~10 µm/℃ (ver.)
20~100µm/℃1dSolar irradiation (tunnel air temperature variation)- Periodical
Wait (or to maintain tunnel temp. during
shut down)
Floor1wTunnel warming following a long shut down - Transient
RF frequency regulation
Floor Circumference ~3mm/y
1 ySeasonal temp. variation- Periodical
SolutionsStructure influencedSensitivity to beam stability
Time constant
Sources of disturbance
Typical thermo-mechanical effects (TLS)
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Thermo-mechanical Effects on Vacuum Chamber (TLS)
0 200 400 600 800 1000 1200 1400-0.08-0.06-0.04-0.02
0 200 400 600 800 1000 1200 14000.51.01.52.0
0 200 400 600 800 1000 1200 14002425262728
0 200 400 600 800 1000 1200 14000
100200
Beam Position
mm
min
BPM Displacement
um
Vac-chamber Temp
Tem
p (C
)
Beam Current
mA
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Monitor reading Beam orbit / beam size fluctuationFeedback
Magnet RF cavity PS (magnet)
Girdere-BPM
Photon monitor Vacuum chamber
Air temp. (expt area)
DIW (BL) DIW (VAC) DIW (mag, rf, ps)
Air temp. (tunnel) Air temp. (core area)
Outdoor temp. Machine setting AC voltage
Electrical heatingCTW / CHW
AHUs
Synchrotron light
Cable heating
e-beam& wave
Electrical-Thermo Effect on PS
Air temperature
AC Line Voltage
9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.022
24
26
Bea
m O
rbit
(mm
)
Vol
tage
(V)
Tem
pera
ture
()℃
Time (Hours)
Core Area Temp. Quadrupole Power Beam Orbit
205.52
205.56
205.60
205.64
0.97
0.98
0.99
1.00
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• Considerations on Temperature Stability Control
* Temperature of chilled (& hot) water should be stabilized < ±0.5°C. * Eliminate the nonlinear effects (e.g. backlash) in valves. * Use buffer tank to smooth the temperature variation < ±0.01℃.* High resolution sensor and controller. * Variable frequency controller
Water Temperature Stability
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Thermo-mechanical Effects on Photon Intensity (pin hole) Monitor (TLS)
△T ≈ 0.1°C
△I/I ≈ 0.4%
For photon beam monitors, △I/I < 0.1% : △T ~ 0.01°C
(Water temperature fluctuation) (Air temperature fluctuation)
△T ≈ 0.5°C
△y ≈ 5 μm
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•Considerations on Air Temp. Stability Control* Temperature of chilled (& hot) water should be stabilized < ±0.5°C. * Eliminate the nonlinear effects (e.g. backlash) in valves. * High resolution sensor and controller. * Flow Pattern controlled* Thermal Insulation
Air Temperature Control
Thermal InsulationFlow Pattern controlled
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Temperature non-uniformity Girder/magnet deformedThe effect of temperature fluctuation to be studied
Flow pattern
Temperature distribution
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IV. Vibration suppression-- Sources of vibration and the suppression-- Girder and mechanical structures
Ground MotionVibration
CoolantVibration
StructureFixation/Stiffness
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700-1500Hz (45g/s)LHe flowtens Hz (30 – 60 Hz)Water vibrationtens Hz (~10 -70 Hz)Pumps, motorsFacility
Equipment
~ 4 Hz (hump on road), tens Hz (peak at 30Hz)TrafficTraffic~ 3HzGround resonance1/f 4Long-term noise (BG)0.03-0.1 HzWind (ground bending)tens HzEarthquake
~12 hour (long wavelength)Moon gravitation force (high/low tide)
7 secTide (Ocean wave)4.5 min, 12min, 20.5min, 54minEarth oscillationNatural
Period or frequencySources
Typical sources of vibration
Table III. Typical sources of vibration generated naturally, by motor traffic, and by utility equipment, and their related frequencies.
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Heavy machinery•Need dynamically balanced.
•Using dampers‘residual’ vibrations still transfer through the ground
and/or pipelines to perturb devices.
Vibration Suppression (I)
pipe bellows pipe hanger damper(Soleil) (DLS) (DLS)
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0 4 8 12 16 20 24
20
40
60
80
100
120
140
160
nm
Time (Hour)
5M 15M 25M 33M 50M 65M
Further suppression along transfer routes•As far away from sensitive components as practicable•Using rubber tubes (to cut off the transfer route)•Appropriate fixture for pipelines
Ring floor R3BPM5X R3BPM5Y R5Q5(Ver.) R6Q5(Ver.)
Before 3.7-20nm 0.22um 0.34um 27nm 24nmAfter 3-12nm 0.1um 0.14um 3.3nm 4.5nm
~4-9 x reduction
Vibration Suppression (II)
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• To decrease the rate of water flow, • to smooth the piping curvature, and • to fix the vacuum chamber as rigidly as practicable can
diminish the vibration of the vacuum chamber.
@ Vertical vibration is more important than horizontal vibration because the size of the vertical beam is much less than of the horizontal beam.
@ Vibration of vacuum chamber (in the magnets) Eddy current effectelectron beam influenced
[SPring-8: 30 – 50 Hz vertically, 80 – 100 Hz horizontally]
Vibration Suppression (III)
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Girder and mechanical structure
Mass smallerCenter of mass LowerStructure StifferSupporting points more (but less flexible)
Expanded 3-Groove type kinematics mount. (TPS)
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Wedge locking system
29.0225.0837.26No Lock(1st MAC)
38.0832.2243.21300kgcm
38.0832.2243.94200kgcm
30.7626.3634.42Wedge0 kg-cm
30.7626.3636.62spring
ZXY
Natural frequency improvement
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39 (V)/ 30 (H)
4523
15~16
16.3
15.515.510.56.8
1st natural frequency (Hz)
“Fixed”APSMoverESRF
Mover - 6 degree (3 pedestals)(+ locking system)
TPS(Prototype)
“Fixed”3 jacks support + 4 locking system
SOLEIL“Fixed”SSRF
DESY (ALBA?)
Mover - 5 degree (2 pedestals)Diamond
SPEAR IIIMover - 5 degree (2 pedestals)SLS
Girder Adjusting MethodLight Source
Girder Comparison - 1st natural frequency
Locking system is effective to increase the natural frequency.
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Vibration mode measurements(< 60 Hz, before improvement)
Q5 and Q6, X&Z direction60.189Q4, X&Z direction51.458Q1, X&Z direction44.127roll, dipole swing41.116Y direction35.615pitch32.874yaw30.983Z direction28.702Roll and yaw24.211
Girder/magnet vibration mode Frequency (Hz)Mode
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Vibration mode measurements(after improvement)
Q3_Z-translation Q5_Z-translation Q6_Z-translation62.03 9
Q4_roll Q6_Z-translation60.068Q6_Z-tanslation56.977G2_yaw Q4_roll Q6_Z-translation56.026G2_yaw magnets swing53.845Q6_Z-tanslation52.864G2_Z-translation39.323G2_Yaw35.312G2_Roll29.651
Girder/magnet vibration mode Frequency (Hz)Mode
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V. Summary• Detailed studies have been conducted in many laboratories of low-
emittance engineering. Significant improvements have been achieved in fine positioning, temperature stabilization and vibration suppression.
• Essentials for a low-emittance synchrotron light source:1-a) precise positioning of major components, 1-b) protecting the position of major components from perturbation, 2-a) stabilizing the sources of heat, 2-b) decreasing the sensitivity in each route of transfer from the heat
source to the fluctuation of the electron beam, 3-a) stabilizing the sources of vibration, such as those generated
from motor traffic, utility equipment and pipelines, 3-b) suppressing vibrations along the transfer route from a source to
a sensitive device of the light source, and 4) designing and fabricating a girder less sensitive to sources of
vibration
• Improved technologies in positioning, stabilization of temperature and suppression of vibration for the purpose of nanometer stabilization are foreseen challenges.