itp for aboveground piping metallic (fabrication, erection, installation and pressure testing)

8/13/2019 Itp for Aboveground Piping Metallic (Fabrication, Erection, Installation and Pressure Testing)

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SA"JER"TFAAA"PSC#"$%6&'$ IT

()A

$'''*$&+$,

ITP FR A!-EGR)ND PIPING META##ICFA!RICATIN/ ERECTIN/ INSTA##ATIN

AND PRESS)RE TESTING0

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R i i



R i i

IMPRTANT7

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form, or by means of

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Re1ision 8isto3y

Re1ision Re1ision 52te P29e Scope o:

00 28-APR-2010 8 ISSUE FOR REVIEW

01 2"-MA-2010 8 ISSUE FOR APPROVA!

02 2"-AU#-2010 8 PA#E " )




TA!#E F CNTENTS

P7e

150 #E%ERA! REUIREME%&S99999955599999999999999999999553

250 PIPI%# PRE-FARI$A&IO%955955999999999999999999999999553

50 PIPI%# FARI$A&IO% .S'OP9995959959999999999999999999556

"50 ERE$&IO% .FIE!*999999999555999999999999999999999558

350 FI%A! I%SPE$&IO% : *O$UME%&A&IO%955555555555555555555555555555559995999995995555;

ATTACHMENTS



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ITP FR A!-EGR)ND PIPING META##IC FA!RICATIN ERECTIN INSTA##ATIN

E;uipment T29 Num<e37 Met2llic Pipin9 D2te7 *+ Au9 *'%'

Document No.7SA"JER"TFAAA"PSC#"$%6&'$ Re1.7 '*



%.' SCPE

&hi< In<pection nd te<t p,n .I&P i< $on<t=uction I&P/ nd it de>ine< the e?tent o> $ont=cto=@</ it@< Sucont=cto=@<:4endo=@< .i> nB nd $ompnB o= $ompnB Rep=e<entti4eC< in4o,4ement >o=

in<pection =eDui=ed 7in<t ech cti4itB o> o4e7=ound Met,,ic Pipin7 .F=iction/ e=ection/ in<t,,tion ) p=e<<u=e te<tin7 ope=tion >o= Re>ine=B &n F=m Pc7e 65 &hi< i< p=ep=ed in

cco=dnce with the Schedu,e- nd P=oect Speci>iction< o> Re>ine=B &n F=m Pc7e 65 &he In<pecto=< in4o,4ed in thi< witne<< nd =e4iew cti4itie< wi,, e 7ene=,,B nown < Inspection

Rep3esent2ti1e IR05

*.' DEFINITINS INSPECTIN REPRESENTATI-E=S IN-#-EMENT

&he e?tent nd ntu=e o> in4o,4ement o> $ont=cto= o= it< Sucont=cto=:4endo= nd $ompnB@< Rep=e<entti4e 7in<t ech cti4itB o> ,<tin7 nd cotin7 ope=tion wi,, e indicted on the I&P

B men< o> the ,ette=</ 8/ >/ R 2n5 I/ < de>ined in the >o,,owin7+

8 ? 8ol5 Point7 At 8ol5 Point/ the <peci>ied cont=o,< nd te<t< <h,, not e c==ied out without the p=e<ence o> $ont=cto=C< o= $ompnBC< .< pp,ic,e pe= I&P In<pecto=5 Witne<<in7 B

$ont=cto=@< o= $ompnB@< Rep=e<entti4e i< mndto=B t @'o,d Point@/ un,e<< documented wi4e=/ <ttin7 tht $ont=cto=@< o= $ompnB@< =ep=e<entti4e wi,, not e

p=e<ent/ h< een i<<ued5 &he $ont=cto= o= it< Sucont=cto=:Vendo= <h,, not p=oceed to ne?t cti4itB un,e<< thi< cti4itB h< een pe=>o=med to the <ti<>ction o> the

$ont=cto=@< o= $ompnB@< IR5 At 'o,d Point/ the $ont=cto= o= it< Sucont=cto= .whiche4e= i< pp,ic,e/ mu<t <umit the In<pection %oti>iction in d4nce < <tted

e,ow5

> ? >itness Point7 At >itness Point/ the <peci>ied cont=o,< nd te<t< to e witne<<ed B $ont=cto=@< o= $ompnB@< IR5 'owe4e=/ i> $ont=cto=@< o= $ompnB@< IR i< not p=e<ent t the <peci>ied

dte nd time pe= In<pection %oti>iction/ the $ont=cto= o= it< Sucont=cto=:Vendo= .< pp,ic,e/ cn p=oceed to the ne?t <tep5 In tht c<e/ $ont=cto=@< o= $ompnB@< IR

wi,, =e4iew the documenttion =e,ted to thi< cti4itB t de>ined dte5 When pe=cent7e 4,ue i< indicted 7in<t nB witne<< cti4itB e575/ W .10G/ then tht p=ticu,=

in<pection cti4itB wi,, e witne<<ed < pe= pe=cent7e indicted within the =cet/ othe=wi<e/ the in<pection wi,, e con<ide=ed < 100G5 &he <e,ection o> in<pection

<mp,e< nd the noti>iction time/ >o= the c<e o> pe=cent7e in<pection/ wi,, e 7=eed upon etween the $ont=cto=@< nd $ompnB@< IR5 At Witne<< Point/ the $ont=cto=

o= it< Sucont=cto= .whiche4e= i< pp,ic,e/ mu<t <umit the In<pection %oti>iction in d4nce < <tted e,ow5

R ? Re1ie@ Point7 At Re1ie@ Point the Du,itB document< .=eco=d</ =epo=t< etc5 wi,, e =e4iewed B the =e,e4nt IR<5 &he IR< wi,, <i7n the Du,itB document< i> it comp,B the pu=ch<e o=de= o=

p=oect <peci>iction< in Due<tion5 &he $ont=cto= o= it< Sucont=cto= <h,, not <umit In<pection %oti>iction >o= nB Re4iew Point to the $ompnB o= it< Rep=e<entti4e/ nd

the cti4itB cn e c==ied out without the p=e<ence o> $ompnB@< IR5 &he =e,e4nt document< >o= tht cti4itB <h,, e mintined B the $ont=cto= o= it< Sucont=cto= ndwi,, e mde 4i,,e >o= =e4iew $ompnB IR t n 7=eed dte nd time5

I ? In:o3m2tion Point7 &he In:o3m2tion Point i< intended to p=o4ide in>o=mtion on nB cti4itB5 &he IR mB o<se31e tht p=ticu,= cti4itB t thei= di<c=etion5 &he $ont=cto= o= it< Sucont=cto=

<h,, not <umit In<pection %oti>iction >o= nB In>o=mtion Point to the $ompnB o= it< Rep=e<entti4e5

&he In<pection %oti>iction .ReDue<t >o= In<pection <h,, e i<<ued to $OMPA% o= it< Rep=e<entti4e 2t le2st *+ 63s. in 25 1 2nce :o3 inspect ion on no3m2l @ o34in9 52y s/ 2n5 +, 63s in 25 1 2nce :o3

inspection on @ ee4en5s 2n5 6oli52y s.

$.' REFERENCES

51 P=oect u,itB P,n .SA-ER-&FAAA-PS$!-";6301

52 In<pection P=ocedu=e .SA-ER-&FAAA-PS$!-306663

5 Mte=i, u,itB $ont=o, nd Mte=i, &=cei,tiB P=ocedu=e .SA-ER-&FAAA-PS$!-306313

5" Pipin7 F=iction P=ocedu=e .SA-ER-&FAAA-PS$!-308182

53 Pipin7 E=ection t Site P=ocedu=e .SA-ER-&FAAA-PS$!-30818

56 'Bd=o<ttic &e<t P=ocedu=e >o= Pipin7 .SA-ER-&FAAA-PS$!-308181

5H !imittion< on Pipe oint< ) $omponent< .ERES-!-110

+.' #EGENDS

"51SA&ORP men< SAU*I ARAM$O &O&A! Re>inin nd Pet=ochemic, $om n 5 In the I&P/ SA&OPR =e =e<ent< $om n In< ection Re =e<entti4eDoc. No. SA-JER-TFAAA-PSCL-316503 Rev. 0 Page No.! 4 of

9



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ITP FR A!-EGR)ND PIPING META##IC FA!RICATIN/ ERECTIN/ INSTA##ATIN AND

PRESS)RE TESTING0

E;uipment T29 Num<e37 Met2llic Pipin9 D2te7 *+"A)G"*'%'

Document No.7 SA"JER"TFAAA"PSC#"$%6&'$ Re1.7 '*

ACTI-ITY

No.

DESCRIPTIN

F

ACTI-ITIES

PERSNNE

#

RESPNSI!

APP#ICA!#E

PRCED)RES

()A#ITY CNTR#

RE()IREMENT

-ERIFYING

ACCEPTAN

CE

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N

STAGE

INSPECTIN PINTS :o3 RFI

S)!"CN

PSC# (C SATRP

%.' GENERA# RE()IREMENTS

151 P=e-In< pect ionMeetin7

.PIM on Pipin7

$on<t=uction

Mn7ement

PIM A7end Minute< o> PIM Schedu,e e>o=e <t=t o>1<t

F=iction

" - 8 - 8 -

152 Ve=i >Bin7 the pp=o4,o>

*ocument< o>

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In<pecto=

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In<pection

" - R - R -

*.' PIPING PRE"FA!RICATIN

251 Recei4in7 In<pect iono>

Mte=i,<

$ In<pecto=)

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" - 8 - > -

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25 We,d Mp : Pipe Spoo,

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$ In<pecto= P)I*/ ISO dw7 P)I*/ ISO dw7 P)I*/ ISO dw7 e>o=eF=iction

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$.' PIPING FA!RICATIN

51 *imen<ion, $hec

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003

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P=ocedu=e .SA-ER-

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Wo=< " - > - > -

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ITP FR A!-EGR)ND PIPING META##IC FA!RICATIN/ ERECTIN/ INSTA##ATIN AND PRESS)RE

TESTING0



ACTI-ITY No.

DESCRIPTIN F PERSNNE#

APP#ICA!#E PRCED)RES

()A#ITY CNTR#

RE()IREMENT

ACCEPTANCE INSPECTIN INSPECTIN PINTS :o3 RFI

ACTI-ITIES RESPNSI!#E

-ERIFYING DC)MENTS

CRITERIA STAGE S)!"CN PSC# (C SATRP

5 We,dment Vi<u,

In<pection

$ In<pecto= IF$ *=win7</ We,din7 $ont=o,


PS$!-30630"/ In<pection


PS$!-30630"/ ERES-!-110/

ERES-W-011

V ) * Repo=t

PS$!-SA&ORP-A$-003

IF$ *=win7</ We,din7

$ont=o, P=ocedu=e .SA-

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5" %*E on we,ded oint<

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53 PW'& .A< pp, ic,e pe=

,ine c,<<

$ In<pecto= PW'& Fo= u,,et &n Pipin7

.!oc,iJed .SA-ER-&FAAA-

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PW'& Fo= u,,et &n

Pipin7 .!oc,iJed .SA-

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comp,eted " - 8 - 8 -

56 '=dne<< &e<t .A<

pp,ic,e pe= ,ine c,<<

PS$!-308061 ER-&FAAA-PS$!-

308061$ In<pecto= Su-$ont=cto= P=ocedu=e Su-$ont=cto= Fo=m Su-$ont=cto=

P=ocedu=e

A>te= PW'&8 - 8 - 8 -

5H Fie,d V,4e &e<tin7 .A< $ In<pecto= IF$ *=win7</ In<pection A$ In<pection Fo=m .Fo=m IF$ *=win7</ In<pection e>o=e Shop

" - 8 8pe= <tnd=d

=eDui=ement

02


PS$!-30630"/ 'Bd=o<ttic &e<t

P=ocedu=e >o= Pipin7 .SA-ER-

&FAAA-PS$!-308181

%o+ &55A P=ocedu=e .SA-ER-

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'Bd=o<ttic &e<t

P=ocedu=e >o= Pipin7 .SA-

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Re,e<e

58 Shop In<pect ion e>o=e $ In<pecto= IF$ *=win7</ In<pect ion #ene=, In<pection Repo=t IF$ *=win7</ In<pect ion A>te= ,, F=ict ion

" - > - > -=e,e<e P=ocedu=e .SA-ER-&FAAA-PS$!-30630"/ Pipin7 F=iction

P=ocedu=e .SA-ER- &FAAA-

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110

.PS$!-SA&ORP-A$-011 P=ocedu=e .SA-ER-&FAAA-PS$!-30630"/

Pipin7 F=iction

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ERES-!-110

wo=< in<pected ndpp=o4ed5

5; Re,e<e %ote . i> nB

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$ In<pecto= P=oect u,itB P,n

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wo=< in<pected nd

pp=o4ed5"

-8

-R

-

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"51 Site Recei4in7 In<pection $ In<pecto= IF$ *=win7</ In<pection

Mi,, &e<t $e=ti>icte / IF$ *=win7</ In<pection *u=in7 Site



" - > - > - P=ocedu=e .SA-ER-&FAAA-

PS$!-30630"

Mte=i, Recei4in7 ) Sto=7e

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00

P=ocedu=e .SA-ER-

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PRESS)RE TESTING0



ACTI-ITY

No.

DESCRIPTIN

F

ACTI-ITIES

PERSNNE

#

RESPNSI!

APP#ICA!#E

PRCED)RES

()A#ITY CNTR#

RE()IREMENT

-ERIFYING

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CRITERI

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STAGE


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PSC# (C SATRP

"52 *imen<ion, $hec

.e>o=e we,din7

$ In<pecto= IF$ *=win7</ In<pection


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V ) *Repo=t

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" - > - > -

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PRESS)RE TESTING0



ACTI-ITYNo.

DESCRIPTIN

F

ACTI-ITIES

PERSNNE

#

RESPNSI!

APP#ICA!#EPRCED)RES

()A#ITY CNTR#

RE()IREMENT

-ERIFYING

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"510 PW'& .A< pp,ic,e

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comp,eted " - 8 - 8 -

"511 '=dne<< &e<t .A<

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PRESS)RE TESTING0



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DESCRIPTIN

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#

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REFINERY TANK

FARM PACKAGE

MATERIA#7 RECEI-ING/ STRAGE AND 8AND#ING INSPECTIN C8ECK#IST

Sto3e5 A3e2 #oc2tion 7 Repo3t No. 7

P.. No. 7 D2te 7

Type o: M2te3i2l7

$otin7 : A=<i4e P,te< Pipe< St=uctu=, item< In<t=ument<

Rottin7 EDuipment V,4e< F,n7e< We,din7 $on<um,e< EDuipment<

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App=op=ite 'nd,in7 ) Sto=7e P=oceud=e %o5+

S3. No. Desc3iption o: Cec4 Result Si9n2tu3ePSC# (C0Acce ReBec

1 Ve=i>B tht identi>iction< nd m=in7< =e intct

2 A4i,i,itB o> =e,ted document< on >i,e .e575

M&$/ M)*S/ etc5

Ve=i>B tht co4e=</ p,u7</ nd cp< =e intct

"Ve=i>B tht tempo==B p=e<e=4ti4e< nd cotin7<

=e intct

3

Ve=i>B A4i,i,itB nd condition o> Sto=7e >ci,itie</

u=ntine =e</ mte=i, hnd,in7 eDuipment

) Wethe= p=otection mte=i,<6 Ve=i>B tht the=e i< no e4idence o> phB<ic, dm7e

H Ve=i>B tht p=ope= c,en,ine<< i< ein7 mintined

8 Ve=i>B tht in<t=ument =c< =e ene=7iJed <

;Ve=i>B tht eDuipment h< een te<ted <

<peci>ied nd document< in p,ce



1Ve=i>B tht the=e =e no e?ce<<i4e ,e4e,< o> du<t

nd di=t

11 Ve=i>B tht no contine= item< =e =oen o= ,ein7

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PSC# " SATR

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DESCR"PT"#N RE$D MEAS%RED REMAR&S

REFINERY TANK

FARM PACKAGE

VISUAL & DIMENSION REPORTEquipment Tag No. : Repot No. :

Equipment Tag Name : Date :

Aea ! Unit : Da"ing No. :



Mateia# De$%iption.:

. PLATE IDENTI'I(ATION:

Ma) No.!

T*i%)ne$$

R$D Ac*+a,

!

Tota# S*eet!

MIR Re ot No !

2. VISUAL INSPE(TION:ACCEPTALE%NACCEPTALE !

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C#MMENTS! D"MENS"#NS #SER/ED ARE "TH"N T#LERANCE L"M"TS

0. 1EVELIN

ACCEPTALE %NACCEPTALE !

. ROLLIN

"NS"DE D"AMETER !

C#MMENTS



Rema)$:

+A!+( In$pe%to 3PS(L4 SATORP REP.

Signatue : Signatue

: Name :

Name : Fo1(a* No.! PSCL - SAT#RP - $A$C - 005 Rev.202



REFINERY TANK

FARM PACKAGE

INSPECTION REPORT

Equipment Tag No. : Repot No. :

Equipment Tag Name : Date :

Aea ! Unit : Da"ing No. :



1. TYPE OF INSPECTION

/N*E'+/&N ( +E+ ( E9)/N)+/&N ( '0E':

2. INSPECTION ITEM

3. INSPECTION RESULT

1' )''E*+E- ( 1' REJE'+E-

4. REMARKS

/;N)+URE$

/;N)+URE$

$$ N)E N)E

( PSCL - QC INSPECTOR ) ( SATORP)



#ormat No.$ *'L )+&R* 1)1' <"" Rev.=<=

itp for aboveground piping metallic (fabrication, erection, installation and pressure testing)

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