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Angola Block 15/06 West HUB Development Project

Inspection and Test Plan (ITP) for ENI Angola 1506Mpungi HFL

EX-CO 02 01.06.15Final Issue

Oceaneering Oceaneering UEzeanyika J Attree

EX-CO 01 14.04.15Issued ForApproval


EX-CO 00 05.03.15Issued ForApproval


ValidityStatus

Rev.number Date Description

Preparedby

Checkedby

Approvedby

ContractorApproval

CompanyApproval

Revision Index

Company logo and business name Project name

Angola Block 15/06 WestHUB Development

Company Document ID

361201CUQBMC132

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Company Document Identification

361201CUQBMC132

Revision Index Sheet ofSheets

2 / 15

ValidityStatus

Rev.

EX-CO 02

REVISION HISTORY

Rev. Date Nr. ofsheets

Description

EX-CO-00 05.03.15 13 Issued for Approval

EX-CO-01 14.04.15 15 Issued for Approval

EX-CO-02 01.06.15 15 Final Issue

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JOB No.152766 Houston /162423 Angola

CLIENT GEGENUMBER

ALD-41300-03-401ENINUMBER

361201CUQBMC132 PROJECT Mpung i HFLs

This confidential document and the copyright therein are the property of Oceaneering International Services Limited and may not be used, copied or disclosed to any third party without the priorwritten authorization of Oceaneering International Services Limited.

TITLE INSPECTION & TEST PLAN FOR ENI ANGOLA 1506 MPUNGI HFLs

PO 2100000094

DOCUMENT No. QP-0599592 REV F OWNER QUALITY PAGE 1 OF 13

INSPECTION AND TEST PLAN (ITP) FORMANUFACTURING OF MPUNGI HFLs

QP-0599592

F 5/27/2015 H. SOUZA A. OLIVAREZ F. ZAPATA A. OLIVAREZ H. SOUZAUpdated per GE comment

sheet ALD-41300-03-401from26/05/2015

Pages 2, 3, 4 and 5 as well sections 4.1, 4.2,4.3, 4.4, 5.2, 6.1, 6.2 and 7.1

E 4/08/2015 H. SOUZA A. OLIVAREZ F. ZAPATA A. OLIVAREZ H. SOUZAUpdated per Customer email

comments amended in the GEcomment sheet

Pages 3, 4 and 5 as well sections 1.4, 1.6,1.7, 4.2, 4.3, 4.4, 5.2, 6.1, 7.1 and 9.1

D 4/02/2015 H. SOUZA A. OLIVAREZ F. ZAPATA A. OLIVAREZ H. SOUZAUpdated per CustomerComments Sheet from

31/03/2015

Pages 4 and 5 as well sections 1.4, 1.6, 4.2,4.4, 5.2 and 10 (moved to the end)

C 3/27/2015 H. SOUZA R. PEREZ F. ZAPATA A. OLIVAREZ H. SOUZAUpdated per CustomerComment Sheet from

18/03/2015All

B 1/23/2015 H. SOUZA R. PEREZ F. ZAPATA A. OLIVAREZ M. SMITHINCORPORATED CUSTOMER

COMMENTSAll

A 07/01/2014 R. PEREZ N/A N/A N/A N/A INTERNAL REVIEW --

REVDATE

(mm/dd/yyyy)PREPARED CHECKED

ENG PM QAREMARKS

SECTION(S)AFFECTEDAPPROVED

REVISION PENDING: NO APPROVED BY: Abiodun Aromasodu APPROVED ON: 2015/06/01 10:30:18 DOCUMENT: ALD-41300-03-401 | NCSTATE: RELEASED REVIEWED BY: UGOCHUKWU EZEANYIKA REVIEWED ON: 2015/06/01 09:00:34 VIEWED: 2015/06/01 10:34:19Security Level: CONFIDENTIAL

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CLIENT GEGENUMBER





PO 2100000094


FOREWORD

1 All QMS and non-project specific procedures will be available for review upon request, at any Oceaneering site. Oceaneeringreserves the right to revise these documents without prior notice. All other project specific procedures can only be implementedupon revision, after prior approval by GE and ENI, as laid out in section 1 of this ITP. Oceaneering will record all quality relatedincidents through its non-conformance and concession procedure. All such non-conformities, request for deviation to technicalspecifications and technical queries arising from the works shall be processed in accordance with section 9 of GE projectsupplier Quality Requirements document ALD-20100-00-419.

2 Verification documents will be endorsed by the Oceaneering Quality Department.

3 Oceaneering defined inspection code definitions:

A = Approval required (Documents are submitted to client for approval and required customer endorsement)

R = Review (These records shall be made available to client or their representative upon request)

M = Monitor Activity (Activities that will process as scheduled, without advance notification)

W = Witness Point (Client notification is required prior to the start of the operation, but if not in attendance, work may

proceed).5 working days notice.

H = Hold point (Client notification is required prior to the start of the operation. The process may not proceed withoutthe presence of the notified party. A HOLD point cannot be waived unless confirmed in writing by the client). 5 workingdays notice.

4 To make it easier to manage all Witness and Hold points during the assembly and testing of HFLs, a formal NOI for eachWitness & Hold point with minimum notice needs to be issued for the f irst HFL. For the assembly of subsequent HFL


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CLIENT GEGENUMBER





PO 2100000094


Notification can be managed locally between Oceaneering, GE and ENI QC inspectors. Notification for witness and Hold pointsmay be issued at minimum the day before start-up of the activity but for routine inspection at least an hour, prior to start of thesame activity.

ITP ACTIVITY INDEX

Operation / Inspection Activity Heading

1. Project Engineering

2. Supplier Pre-Production Activities3. Receiving Inspection4. Welding Pressure Containing5. Assembly6. Factory Acceptance Testing7. Final Inspection8. Packing & Storage9. Manufacturing Record Book10. Shipping

REVISION PENDING: NO APPROVED BY: Abiodun Aromasodu APPROVED ON: 2015/06/01 10:30:18 DOCUMENT: ALD-41300-03-401 | NCSTATE: RELEASED REVIEWED BY: UGOCHUKWU EZEANYIKA REVIEWED ON: 2015/06/01 09:00:34 VIEWED: 2015/06/01 10:34:19

Security Level: CONFIDENTIAL

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PO 2100000094


LIST OF REFERENCED DOCUMENTS

Doc ENI Document No. Description

ALD-41300-03-401 (OII QP-0599592) 361201CUQBMC132Inspection and Test Plan (ITP) for ENI Angola 1506Mpungi HFL

ALD-41300-10-060 (OII 0444887) 361201DUDGMD102Flying Lead Hydraulic Thermoplastic General

Arrangement Drawing

D-0598777 N/A Master Document Register

QP-0632742 N/A Quality Plan for Mpungi

D-0632808 N/A Project Execution Plan for Mpungi

D-0444859 N/A Scope of Supply

Q-038 N/A Assembly Check List Procedure

ALD-41300-00-018 361201DUMIGE009 HFL, Operating and Handling ProcedureAS016475 361201DUDAGD086 GA - Male (16 way) Fixed Test & Flushing Stabplate

PR001262 361201DUPTGD089 MQC Plate Factory Acceptance Test Procedure

D-0612480 361201DUMIGD092 Hydraulic Stabplate Operating / Handling Procedure

N/A361201CUQSMD084361201CUQSMD085

ASME Section IX - Welder Performance Qualification(WPQ)

WPS OII-MT-8-014 N/A ASME - Welding Procedure Specification (WPS)

D-0352868 N/AManagement of Customer Owned and CustomerCustomer-Furnished Items

D-0413145 N/AOriginating and Maintaining Weld Traceability forTubing

ALD-41300-10-200 (OII D-0627433) 361201DUPTMD089 FAT - Factory Acceptance Test

D-0637313 N/APMI - Positive Material Identification Procedure SDS-A

GE VGS2.19.14 N/APositive Material Identification (PMI) philosophy andpractice

D-0598450 361201DUQSMD091 Weld Matrix

D-0637213 N/A Visual Examination Procedure GE SBT

D-0636994 N/A Penetrant Procedure GE SBT

D-0636995 N/A Computerized Radiography Procedure GE SBT


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GE VGS2.19.4 N/ASpecification for Welding and Non DestructiveExamination of GE Oil and Gas Controls Equipment

D-0636992 N/A ASME Radiographic Examination Procedure GE SBT

GE VGS 2.19.3 N/A Vendor Supply and Packaging Specification

GE VGS 3.5.12 N/A Small Bore Tubing Welding RequirementsALD-20100-00-419 (OII D-0612944) N/A GE Supplier Quality Requirements

GE S127090 and S127091 (D-0208894).

N/ASupplier Document Requirements List SupplierTemplate.


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JOB No.152766 Houston /

162423 AngolaCLIENT GE

GENUMBER


361201CUQBMC132 PROJECT Mpungi HFLs


OPERREF

OPERATION /INSPECTIONACTIVITY

STANDARDS /SPECIFICATIONS

ACCEPTANCE CRITERIA DOCSAMPLESIZE %

INSPECTION CODES

OII GE ENI


PO 2100000094


1 PROJECT ENGINEERING / PRE-PRODUCTION ACTIVITIES

1.1 Contract Review

Project Specifics: N/A

Project Execution PlanD-0632808

Document is approvedContract /

PON/A H A N/A

1.2 Design Activities


Scope of Supply0444859

Document(s) Released in PLMWeld

Matrix,MDL

N/A H A N/A

1.3ProcurementSpecifications


D-0612944(GE ALD-20100-00-419)

Document(S) Released In PLMProcurement

SPECN/A A R N/A

1.4 Weld procedures


D-0598450, WPS OII-MT-8-014

(GE VGS2.19.14, VGS 3.5.12,VGS2.19.4)

Document(s) Released in PLM WPS N/A H A A

1.5 Test Procedures


D-0627433(GE ALD-41300-10-200)

Document(s) Released in PLM FAT N/A H A A


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GENUMBER




OPERREF




INSPECTION CODES

OII GE ENI


PO 2100000094


1.6 NDE Procedures


D-0636995, D-0637213, D-0636994, D-0636992

(GE VGS2.19.14, VGS2.19.4)

Document(s) Released in PLM NDE N/A H A A

1.7 Inspection & Test Plan


QP-0599592

(GE ALD-41300-03-401)Document(s) Released in PLM ITP N/A H A A

1.8 Pre-Production Meeting

Project Specifics: Pre-Production Meeting

N/A Standard GE PPM Agenda (Minutes of Meeting)PPM - MoMSignature

N/A H H W


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GENUMBER




OPERREF




INSPECTION CODES

OII GE ENI


PO 2100000094


2 SUPPLIER PRE-PRODUCTION ACTIVITIES

2.1Supplier Inspection and

Test Plan


Supplier Procedure /OII PO / WI-33

1) Supplier to submit ITP for approval and incorporation of commentsprior to start of manufacturing.

2) Supplier to implement adequate trigger mechanisms to enable aprogressive documentation review, prior to production start, thusallowing culmination of MRB.

3) Approved ITP to be used as a basis of validation for process andproduct integrity.

4) If no ITP is required then, the OII Inspection and Test Plan shall beconsidered during manufacturing.

SupplierITP

100% H R R

3 RECEIVING INSPECTION

3.1 Receiving


WI-21(Parts Card, PO, Print)

Verify all documentation as per WI-21. Supplier Quality Documentationmeets the requirements of D-0364632 as identified on the Parts Cardand/or PO.

CoC, MTR,MDB, Test

Reports, etc100% H R N/A

3.2Receiving

Customer FurnishedParts


D-0352868Parts will be inspected per WI-21 for Visual Damage, Identification,

and/or Parts Card / Print instructions.DeliveryReceipt

100% H H N/A

3.3 PMI


D-0637313

(GE VGS2.19.14)Perform PMI on Weld filler wire, verify to MTR / PO. PMI Report 1 / Batch H R R


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INSPECTION CODES

OII GE ENI


PO 2100000094


4 WELDING (Pressure Contain ing)

4.1 PMI


Per OII PrintD-0250511

(GE VGS2.19.14)

Perform PMI on all pressure containing components such as Couplers,Tubing, Fitting, Adapters, etc. prior to welding.

Identify the successfully PMIs parts with PMI / AV.PMI Report 100% H W W

4.2 Pressure ContainingWelding


Weld per Weld Matrix

D-0598450(GE VGS 3.5.12)

Welding shall be performed with WPS approved by OII and GE.

Welder Qualifications and Register

NDE Personnel Qualifications and Register

Weld Consumable

Weld Check parameter

NOTE: The four check points above will be verified onsite by GE and

ENI site QC, prior to start of welding.

Weld map /Trace log

100% H R/A R/A

D-0413145 Weld Data Collection for pressure containing welds shall be completedper procedure.

F-0367715(WDCF)

100% H M / R M / R

4.3 PMI


Per OII PrintD-0637313

(GE VGS2.19.14)

Perform PMI on all Welds, Tubing, Fitting and Adapters for informationonly. Indentify the successfully PMIs welds with PMI / AV on either

side of the weld.PMI Report 100% H W W

4.4 NDE


Inspect per OII PrintD-0637213 VT,D-0636994 PT,(GE VGS2.19.4)

All welded joint visual and surface NDE shall meet the requirements asdescribed in ASME B31.3, severe cyclic conditions.VISUAL EXAM: 100% of weldsPENETRANT TEST: 100% of welds

NDEReport(s)

100% H W W

Inspect per OII PrintD-0636992 RT orD-0636995 CRT(GE VGS2.19.4)

All welded joint radiography shall meet the requirements as described inASME B31.3, severe cyclic service conditions.RADIOGRAPHIC EXAMINATION: 100% of weldsCOMPUTERIZED RADIOGRAPHIC EXAMINATION : 100% of welds

NDEReport(s)

100% H H H


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OPERREF




INSPECTION CODES

OII GE ENI


PO 2100000094


5 ASSEMBLY

5.1 Traceability / Set- outProject Specifics: N/A

OII Assembly Procedure Record required information in ROA. ROA 100% H M M

5.2 Assemble


GA DrawingOII D-0444887

OII Assembly Procedure(Q-038)

(GE ALD-41300-10-060)

Assemble per OII procedure PID 100% H W W

6 FACTORY ACCEPTANCE TESTING

6.1

TRR

(Test ReadinessReview)



(GE ALD-41300-10-060

Check NCR/ CR/ TQ register to ensure the close out of all opened item.Should be any open NCR/ CR/ TQ which will not be hindering the FATactivates then the same shall be included in the punch list register andshall be settled and closed during FAT. Ensure that all the punch list

items have been closed.

F- 0468258 100% H N/A N/A

FAT

(Factory Acceptance

Test)


OII D-0627433

(GE ALD-41300-10-200)

Perform Factory Acceptance Test(s) per the approved to OII EngineeringTesting Procedure. Notify customer of anticipated testing schedule

Acceptance criteria:

Shall meet all test procedure acceptance criteria Shall show no visible leakage under test pressure (as applicable)

Note: A chart recorder shall be used on all pressure tests. Chartsshall identify the measuring device (including its calibration date) andshall be signed and dated by all representatives in attendance.

FATRecord 100% H H W

6.2 Post-FAT NDEInspect per OII Print

D-0636994 PT,(GE VGS2.19.4)

All welded joint visual and surface NDE shall meet the requirements asdescribed in ASME B31.3, severe cyclic conditions.PENETRANT TEST: 100% of welds

NDEReport(s)

100% H W W


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OPERREF




INSPECTION CODES

OII GE ENI


PO 2100000094


7 FINAL INSPECTION

7.1Final Acceptance

Verification

Project Specifics:


(GE ALD-41300-10-060

WI-1 (OII)

GE SICD (Source InspectionCompletion Dossier) and

MCCR (Mechanical

Completion Check Record)

Project Management and Quality Assurance are to complete FAVProcess. Part(s) meet Drawing(s) / Specifications /

Data book approved

GE SICD and Project MCCR signed off by OII, GE QA inspector and ENIinspector

Q-002

GE SICDand MCCR

100% H W W

8 PACKAGING & STORAGE

8.1Packaging, Marking, &

Storage

Project Specifics:

D-0630838 (OII)

GE (VGS 2.19.3) VendorSupply and Packaging

Specification

Oceaneering shall package completed HFLs in the original cratereceived in. Oceaneering shall maintain the crate, such repair any

damage regardless of cause. Crate shall be marked with Oceaneering &Company PN and SN.

Marking will be required for parts that have protection to critical surfaces,such as caps on the couplers. Mark with text REMOVE PRIOR TO

INSTALLATION.

N/A 100% H M M

BOM Customer POCustomer

PO100% H M M


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GENUMBER




OPERREF




INSPECTION CODES

OII GE ENI


PO 2100000094


LIST OF PART NUMBERS

GE Part NumberALD-41300-30

ALD-41300-32

ALD-41300-35

ALD-41300-36

ALD-41300-38ALD-41300-39

ALD-41300-40

ALD-41300-41

ALD-41300-42

ALD-41300-43

ALD-41300-44

ALD-41300-45

ALD-41300-46

ALD-41300-47

ALD-41300-48

STATE: RELEASED REVIEWED BY: UGOCHUKWU EZEANYIKA REVIEWED ON: 2015/06/01 09:00:34 VIEWED: 2015/06/01 10:34:19Security Level: CONFIDENTIAL