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TRANSCRIPT
BONDTM
Aluminum Composite Panels
ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas
right POILICY
the right PRODUCT
the right ENGINEERING
the right SIZE
the right QUANTITY
the right QUALITY
the right EFFORTS
the right PRICE
the right APPLICATION
www.justrightinc.com User’s Manual
Introduction 03
Page No.Item Detail
06
11
13
Production
34Projects
14Test Reports
24Fabrication
ndex
R & D, Quality Assurance
Specifications
02 47
rightBOND™ aluminium composite panel from just right® is made by bonding prefinished aluminium
outer layer sheet to base aluminium sheet with a thermoplastic core. rightBOND™ FR is a fire retardant
aluminium composite panel with a mineral core. The adhesion in both is achieved by a combination of
chemical and mechanical actions, providing exceptional resistance to delamination. It resists buckling,
chipping, rippling and staining compared to other surfacing materials. The Bynel adhesive from DuPontTM
ensures the right bonding experienced never before.
Manufactered under ISO 9002 systems using state-of-art continuous coil coating production line with
double coating and baking stations. This gives us flexibility to coat any custom matched colors most
efficiently to satisfy project requirements.
rightBOND™ has a wide product line depending upon its top surface finish.
rightBOND™ pvdf comes with fluorocarbon coating, an ideal surface due to its excellent UV resistance and
easy clean feature. It is ideal to implement Corporate Identity design and cladding applications for building
facade, roof, column, arch, soffit etc.
pvdfTM
rightBOND™ speciality comes with special finishes such as natural stone and wooden pattern, mirror and
hairline finish, sparkling and irridescent colors designed to create special effects. It is ideal for use in
interiors, signage, POP, POS etc.
specia l i t yTM
rightBOND™ eco has a multilayer polyester coating, with good abrasion resistance, color vibrancy and
easy customization ability. It is ideal for low-level exterior cladding, interior applications, signage etc.
Double side polyester coated panels can be manufactured, giving wider colour selection flexibility to our
customers. Special surface for digital printing can be developed for excellent print results.
ecoTM
nanoTM
rightBOND nano painted panels are developed from a special nano multilayer coating technology. It gives
superior performance as self-cleaning, pollution resistant, oil resistant, dust resistant, making the surface
anti graffiti, giving longer lasting new look to the building structure. Excellent aging resistance with unique
gloss makes it perfect choice for high profile building projects.
spec traTM
rightBOND with special iridescent spectrum color effect. Available,in wider color range. Can be treated with
PVDF and Nano surface coatings.
46 03
Thickness : 4mm
Width : 1250mm, 1525mm
Length: 3050 & 4000 mm.
Colors : 15
Standard Offer:
Thickness range : 3mm - 6mm
Width : upto 1525mm, Length: upto 8000mm.
Colors : 15 standard metallic and solid colors
Color & size customization possible
FR option possible
pvdfTM
Standard Offer:
Thickness range : 2mm - 6mm
Width : upto 1220mm, Length: upto 5000mm.
Range : 36 standard finishes and more.
Thickness : 3mm
Width : 1220mm
Length: 2440
Colors : 36
specia l i t yTM
Standard Offer:
Thickness range : 1mm - 6mm
Width : upto 1525mm, Length: upto 8000mm.
Colors : 27 standard metallic and solid colors,
Color & size customization possible
Thickness : 3mm
Width : 1220mm, 1525mm
Length: 2440 & 3050 mm
Colors : 27
ecoTM
nanoTM
Thickness range : 3mm - 6mm
Width : upto 1525 mm, Length : upto 8000mm.
Range : 6 standard metallic colors
Color & size customization possible
FR option possible
Standard Offer: Thickness : 4mm
Width : 1250mm, 1525mm
Length: 3050 & 4000 mm.
Colors : 6
spec traTM
Thickness range : 3mm - 6mm
Width : upto 1525 mm, Length : upto 8000mm.
Range : 6 standard spectrum colors
Color & size customization possible
FR option possible
Standard Offer: Thickness : 4mm
Width : 1250mm, 1525mm
Length: 3050 & 4000 mm.
Colors : 6
04 45
Sectional V i e w
PROTECTIVE FILM
rightBOND™ speciality
ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
ANTI ROT TREATMENT
specia l i t yTM
Stone
WoodSparkle Hairline
PROTECTIVE FILM
rightBOND™ nano ( pvdf + nano coating )
ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
ANTI ROT TREATMENT
nanoTM
Metallic SolidMetallic
ANTI ROT TREATMENT
PROTECTIVE FILM
rightBOND™ pvdf [pvdf coating]
ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
pvdfTM
Metallic SolidMetallic
PROTECTIVE FILM
rightBOND™eco[multilayer polyestercoating]ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
ANTI ROT TREATMENT
ecoTM
Solid SolidSolid
Solid SolidMetallic
PROTECTIVE FILM
rightBOND™ spectra
ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
ANTI ROT TREATMENT
spec traTM
Irridescent Irridescent Irridescent
Note : Please refer to right BONDTM color chart for more colours44 05
P r o d u c t i o n
064307
Team of highly qualified technical professionals identifies, implements & controls the manufacturingprocess of rightBONDTM. It stars to complete a well defined flow as per the Quality Plans tested duringseveral years of production.
Inward Raw Material Control as per the Quality Plan.
On-line testing facility as per the Quality Plan
Finished goods storage & testing as per the Quality Plan.
Statistical Process Control shows our control on the process through well identified control charts.This is necessary to assess the nature of variation in manufacturing process to facilitate forecasting &management. This is how rightBONDTM fulfills or exceeds customer expectations.
rightBONDTM range is the ultimate result of intensive Research & Development
Research & Development
Quality Assurance
We understand specific market needs & translate it into a new product to meet specific requirements.
Some achievements of the R & D facility are:
rightBOND Spectra colour range. For multi color two tone effects.
rightBOND Antibiotic Aluminium Composite Panels for hospitals.
rightBOND FR panels available in various FR classes.
rightBOND ECO can be produced in any RAL or other colour shades. This is possible through the
state-of-the-art Paint Matching System (PMS).
rightBOND in multiple core options like PE or PU & multiple composition options with steel,
galvanized steel, brushed steel, etc.
Characteristics ofrightBONDTM
• Light & strong
• Elegant
• Easy processability
• High corrosion resistance
• Free From Magnetization
• High resistance against low temperature
• Easily recycable
MaterialDevelopment
Technology
Application& ProcessingTechnology
ManufacturingTechnology
EvaluationTechnology
ProcessDesign
Technology
Fabricators
• rightBOND ECO
• rightBOND SPECTRA
• rightBOND SPECIALITY
• rightBOND NANO
• rightBOND PVDF
42
07
Team of highly qualified technical professionals identifies, implements & controls the manufacturingprocess of rightBONDTM. It stars to complete a well defined flow as per the Quality Plans tested duringseveral years of production.
Inward Raw Material Control as per the Quality Plan.
On-line testing facility as per the Quality Plan
Finished goods storage & testing as per the Quality Plan.
Statistical Process Control shows our control on the process through well identified control charts.This is necessary to assess the nature of variation in manufacturing process to facilitate forecasting &management. This is how rightBONDTM fulfills or exceeds customer expectations.
rightBONDTM range is the ultimate result of intensive Research & Development
Research & Development
Quality Assurance
We understand specific market needs & translate it into a new product to meet specific requirements.
Some achievements of the R & D facility are:
rightBOND Spectra colour range. For multi color two tone effects.
rightBOND Antibiotic Aluminium Composite Panels for hospitals.
rightBOND FR panels available in various FR classes.
rightBOND ECO can be produced in any RAL or other colour shades. This is possible through the
state-of-the-art Paint Matching System (PMS).
rightBOND in multiple core options like PE or PU & multiple composition options with steel,
galvanized steel, brushed steel, etc.
Characteristics ofrightBONDTM
• Light & strong
• Elegant
• Easy processability
• High corrosion resistance
• Free From Magnetization
• High resistance against low temperature
• Easily recycable
MaterialDevelopment
Technology
Application& ProcessingTechnology
ManufacturingTechnology
EvaluationTechnology
ProcessDesign
Technology
Fabricators
• rightBOND ECO
• rightBOND SPECTRA
• rightBOND SPECIALITY
• rightBOND NANO
• rightBOND PVDF
42
4108
rightBOND™ surface is prefinished giving a superior
solid, metallic printed and other special finishes.
rightBOND™ 4mm standard panel weighs approximately 5.5kg/m2 providing considerable saving in transportation,
fabrication and installation and shortens the completion time of projects.
rightBOND™ can be cut, routed, folded, bent, sawed, curved and shaped with light conventional tools.
Rigidity and flatness are maintained during such processes due to its composite construction.
Due to its composite construction
rightBOND™ offers many advantages
over convent ional homogenous
materials such as solid aluminium and
steel.
Comparison chart between rightBOND™, solid aluminium and steel
Weight
Flatness
Heat Insulation
Sound Insulation
Echo Response
Paint Consistency
Paint Microns
Weather Proof
Fire Proof
Fabrication
Delivery
Total Cost
Maintenance
Installation
24mm: 5.4kg/M
Very Flat
Best
25db
Low
Best
Even
Good
Good
Easy
Quick
Economical
Easy
Quick
23mm: 8.0kg/M
Uneven
Poor
15db
Medium
Insonsistent
Uneven
Good
Good
Difficul t
Slow
Medium Cost
Easy
Slow
21.5mm: 11.47kg/M
Uneven
Poor
15db
Insonsistent
Uneven
Difficult
Good
Good
Slow
Easy
Slow
High
Expensive
Item Solid Aluminium SteelrightBOND™
Common F e a t u r e s
Superior Quality Finish
Lightweight
Easy to fabricate
Composite Construction
Drilling Profiling Cutting Routing Punching Riveting Bending Shearing Screwing Seaming GluingTaping
Three rollBending
4009
Comparison with solid aluminium
rightBOND™ can be easily formed intopanels by way of routing and folding.The modular panels can be formed inthe factory or on site and can be quicklyinstalled with conventional fastening andcladdng systems. This feature can savehuge labour cost and shorten completiontime. rightBOND™ is also compatible tomost cladding systems used.
rightBOND™ panels have high strength and rigidity with excellent deflection capacity. The rigidity of 4mmrightBOND™ panels approximately equals that of 3.3mm solid aluminium or 2.4mm steel.
rightBOND™ panels are coated with superior coatings and finishes that provide resistance to fading, color change, weather damage, corrosion and chalking.
The unique feature of rightBOND™ panel is its low resonance, not attainable by other building materials.
4mm rightBOND™ panels have a sound reduction about 25 dBwhich is nearly double than that of other building materials.
Panels can be washed with water and mild detergent using a sponge or soft brush.
Thermal expansion is effectively controlled by aluminium cover sheets. At a differencein temperature of 100k, the actual linear expansion is 2.4mm/M
rightBONDTM Thickness
3 mm
4 mm
6 mm
Sound Reduction
23 db
24 db
25 db
Rigidity E.J
rightBONDTM Aluminum
0.125kNm/m2 3mm 2.7mm1.25cm /m3 3.8 kg/m2 7.3 kg/m2
0.240kNm/m2 4mm 3.3mm1.75cm /m3 5.5 kg/m2 8.9 kg/m2
0.590kNm/m2 6mm 4.5mm2.75cm /m3 7.3 kg/m2 12.2 kg/m2
Section modulus Thickness ThicknessWeight Weight
Quick Installation
Resistant to blow and breakage
Weatherability
Vibration Damping
Sound Insulation
Easy maintenance
Thermal Expansion
10
Interiors where easy clean feature is required for wall paneling, column cladding, false ceiling,
furniture, etc.
rightBOND™ aluminium composite panel is a multipurpose panel, suitable for diverse
applications such as
Architecture : Exterior facades or cladding, roofs, canopies, soffits for driverse buildings such as
Commercial, Residential, Institutional - Hospitals, Schools, Trade Centers, Cultural Centers,
Infrastructure- Airports, Railway Stations, Tunnels, Bridges etc.
Appl icat ions
ideas ever y where
39
implementation of Brands for Petrol Stations, Automobile Showrooms, Bank Branches, Telecom Outlets,
Retail Chains, etc.
Exterior and Interior panelling or shutters of commercial vehicles such as buses,pick-up, trucks & vans.
Furniture cladding POP's, POS etc.
Corporate Identity Design
T r a n s p o r t
I n d u s t r y
38 11
12 37
ValuesProperty
Appearance Clean surface without swell, flaws, scratch and aberrationDeviation of dimension Length : ± 3mm Deviation of diagonal : ≤ 5mm Width : ± 2 mm Out of straight at sides : ≤1mm/m Thickness : ± 0.2mm Warpage : ≤ 5mm/m
Thickness of coating ≥ 25 um
Penci l Hardness ≥ HB
Deviation of Coating ≤ 10
Toughness of coating ≤ 3T
Coating Adhesive Not less than Class 1
Impact Strength 50kg.cm Without paint off and crack
Boiling water resistanc Boiling for 2h without change
Acid resistance Immerse surface with 2% HCL [v/v] for 48h without change
Alkali resistance Immerse surface with 2% NaoH [m/m] for 24h without change
Oil resistance Immerse surface with 20 # engine oil for 24h without change
Solvent resistance Clean 100 times with Dimethylbenzene without change
Cleaning resistance ≥ 10000 times without change
Aluminum Composite Panels, 4mm, PVDF Coated
Contamination resistance ≤ 15%
Density of surface Specified value: ± 0.5kg/m2
Abrasion resistance Density of Surface Specified value: ± 0.5kg/m2
Bending Strength ≥ 100 MPa
Flexuous modulus of elasticity ≥ 2 x 104MPa
Through resistance ≥ 9 kN
Cutting Strength ≥ 28 MPa
180 Peel Strength ≥ 7 N/mm
Resistance to change to temperature - 40ºC~80ºc, 20 cycles without change
Heat deformation temperature ≥ 105 ºC
Coefficient of heat expansion ≤ 4.00 x 10-5 ºC-1
Weight 5.4 kg/ m2
Sound Attenuation 24 Rw dB
Thermal Performance R Value 0.0113 m2 K/W
Water Absorption 0.1% by volume
Specif icat ions
ValuesProperty
Aluminium Composite Panels, 3mm, PE Coated
Appearance Clean surface without swell, flaws, scratch and aberration
Thickness of coating ≥ 16um
Deviation of dimension Length : ± 3mm Deviation of diagonal : ≤ 5 mm Width : ± 2 mm Out of straight at sides : ≤ 1mm/m Thickness : ± 0.2mm Warpage : ≤ 5mm/m
Deviation of coating ≤ 10
Pencil Hardness ≥ HB
Toughness of Coat ing ≤ 3T
Coating Adhesive Not less than Class 1
Impact Strength 50 Kg.cm Without Paint Off and Crack
Boiling water resistance Boiling for 2h without change
Acid resistance Immerse surface with 2% HCL [v/v] for 48h without change
Alkali resistance Immerse surface with 2% NaoH [m/m] for 24h without change
Oil resistance Immerse surface with 20# engine oil for 24h without change
Solvent resistance Clean 100 times with Dimethylbenzene without change
Cleaning resistance ≥ 10000 times without change
Abrasion resistance Density of Surface Specified value: ± 0.5kg/m2
Bending Strength ≥ 60 MPa
Flexuous modulus of elasticity ≥ 1.5 x 104 MPa
Through resistance ≥ 5.0kN
Cutting Strength ≥ 20 MPa
180 Peel Strength ≥ 5.0N /mm
Resistance to change to temperature - 40ºC~80ºc, 20 cycles without change
Heat deformation temperature ≥ 95ºC
Coefficient of heat expansion ≤ 4.00 x 10-5 ºC-1
Weight 3.8kg/m2
Sound aberration 24Rw dB
Thermal Performance R Value 0.0080 m2 K / W
Water Absorption 0.1% by volume
36 13
14 35
Test R e p o r t s
34 15
Cladding to Structural Soffit
Cladding at parapet level
Accessor ies
65mm Long G.I . Anchor Bolt
40x40x100x4mm thk. Aluminium bracket with slotted holes
40x40x100x4mm thk. Alu continuous angle
25mm Long nut and bolt with large washer
10mm thick sealant with backing rod
20x20x75x2mm thk. Aluminium cleat
25mm Long screw
20x20x75x2mm thk. Aluminium cleat
r ightBOND Panel
Aluminium Stiffener
65mm Long G.I . Anchor Bolt
40x40x100x4mm thk. Aluminium bracket with slotted holes
40x40x100x4mm thk. Alu continuous angle
25mm Long nut and bolt with large washer
25mm Long screw
10mm thick sealant with backing rod
20x20x75x2mm thk. Aluminium cleat
20x20x75x2mm thk. Aluminium cleatr ightBOND PanelAluminium Stiffener
1. 65mm Long G.I. Anchor Bolt
7. 40x40x100x4mm thk. Aluminiumlong aluminium bracket
8. 40 mm x 40 mm x 3mm thkcontinuous aluminium angle
5. Sealant with backing rod6. 20mmx20mmx2mm thk
Aluminium angle
2. 25mm Long nut and bolt 3. 25mm Long screw 4. Aluminium pop rivet
16 33
Cladding to Cladding interface [rectangular to rectangular]
65mm Long G.I . Anchor Bol t
40x40x100x4mm thk. Al umi ni umBracket with slotted holes
40x40x100x4mm thk. Al u conti nuous angl e
25mm Long nut and bol t wi th l arge washer
25mm Long ST/ST screw
10mm thi ck seal ant wi th backi ng rod
20x20x75x2mm thk. Al umi ni um cl eat
r i ghtBOND Panel
C ladding to Cladding interface [rectangular to rectangular]
Sub Str ucture
25mm Long screw
10mm thi ck seal ant wi th backi ng rod
20x20x75x2mm thk. Al umi ni um cl eat
r i ghtBOND ACP Panel
C ladding to curtain wall interface
65mm Long G.I. Anchor Bolt
40x40x100x4mm thk. Aluminium bracket with slotted holes
40x40x100x4mm thk. Alu continuous angle
25mm Long nut and bolt with large washer
25mm Long ST/ST screw
10mm thick sealant with backing rod
20x20x75x2mm thk. Aluminium cleat
rightBOND Panel
32 17
RCC Column( Part of Building Structure)
40x40x100x4mm thk. Aluminumbracket with slotted holes
25mm Long nut and bolt withlarge washer
40x40x100x4mm thk. Alu Continuous angle
10mm thick sealant with backing rod
20x20x75x2mm thk. Aluminium cleat
rightBOND panel
Steel Stanchion [Part of building structure]
40x40x100x4mm thk. Aluminiumbracket with slotted holes.
25mm Long nut and bolt withlarger washer 40x40x100x4mm thk. Alu Continuous angle
10mm thick sealant with backling rod
20x20x75x2mm thk. Aluminium cleat
rightBOND panel
Typical Details for making panels Cylindrical Panels
18 31
Typical Details for making panels Rectangular Panels
A “pan” is easily fabricated by routing all four sides, notching the corners and folding or returning each ofthe routed sides. This type o fabrication is commonly referred to as “Rout and Return”
Note that as a result of the slight radius produced when bending, your finishedpanel dimension will be 1/32” to 1/16” larger when folded. This is determinedby the profile of the cutter used to make the rout. Trial cuts should be made priorto production to determine any necessary adjustments in layout dimensions.
NOTE : It is not necessary to reinforce the
returned corner. The material is most easily
bent when the rout is made atleast one inch
or more from the edge of the panel.
Installation Schemes
Grooving
Corner Notching
3 or 4 mm thick rightBOND Panel Bracing if Required
25 mm Thick Aluminum Cleat
Anchor Bolt
25 mm long ST/ST Screw4 mm thick Aluminum Pop rivert
20 x 20 x 75 mm thick Aluminum cleat
Corner Lock
Panel or Pan Dimension + 1/16
Panel or Pan Dimension
Square Corner Cutouts Envelope Corner Cutouts
30 19
20 29
TEST REPORT: 57S064971-LPL_CORR01
Date: 10 NOV 2006 Tel: +65 68851322 Fax: +65 67784301
Client’s Ref: - Email: [email protected]
Note: This report is issued subject to TÜV SÜD PSB Corporation's "Terms and Conditions Governing Technical Services".The terms and conditions governing the issue of this report are set out as attached within this report.
Laboratory:TÜV SÜD PSB Corporation Pte. Ltd.Testing GroupNo.1 Science Park DriveSingapore 118221
Phone : +65-6885 1333Fax : +65-6776 8670E-mail: [email protected]. Reg : 199002667R
Regional Head Office:TÜV SÜD Asia Pacific Pte. Ltd.3 Science Park Drive#04-01/05 The FranklinSingapore 118223
SUBJECT
Testing of Nano PVDF coated aluminium composite panel
CLIENT
Just Right Middle East.Plot No. MO 0427P.O. Box 17182Jebel Ali Free Zone Dubai UAE.
Attn : Mr Nilesh Jain
SAMPLE SUBMISSION DATE
01 Sep 2006
DATE TEST CONDUCTED
04 Sep to 08 Nov 2006
SAMPLE DESCRIPTION
One sample of coated aluminium composite panels described as follows was submitted by the abovecompany.
Brand Name Dimension (mm) Quantity
“Just Right” 150 x 100 x 4 35 pieces
Careful and regular rightBOND™ cleaning procedures are required to mantain surface ofrightBONDTM Frequency of cleaning depends on environmental conditions. Both manualor mechanical cleaning is suitable.
As such rightBOND™ PVDF coated finish is easy clean and requires simple procedures to washaway dust and dirt. As a rule,cleaning should be carried out from top to bottom. While cleaning use the following method in order of increasing difficulty of removal.
Flush with water from hose.
Wipe lightly with soft cloth.
Use pressure water.
Use mild detergent in power wash or with soft cloth for hand wiping and flushing with water.
In case of stubborn stains or graffiti, use mild detergent, 3 to 10 parts with water dependingon desired results.
Powerful chemicals such as acids, alcohols, alkaline cleaning agents such as potassiumhydroxide, sodium carbonate or caustic soda, heavily abrasive agents, coating dissolvingagents should not be used for cleaning.
rightBOND™ sheets are provided with a factory applied protective masking film which shouldbe removed within 6weeks of installation.
The foils are also provided with directional markings to aid direction during installation to mimimised reflection differences in metallic colors.
H. Cleaning
I . Masking or Protect ive Foi l
20 29
TEST REPORT: 57S064971-LPL_CORR01
Date: 10 NOV 2006 Tel: +65 68851322 Fax: +65 67784301
Client’s Ref: - Email: [email protected]
Note: This report is issued subject to TÜV SÜD PSB Corporation's "Terms and Conditions Governing Technical Services".The terms and conditions governing the issue of this report are set out as attached within this report.
Laboratory:TÜV SÜD PSB Corporation Pte. Ltd.Testing GroupNo.1 Science Park DriveSingapore 118221
Phone : +65-6885 1333Fax : +65-6776 8670E-mail: [email protected]. Reg : 199002667R
Regional Head Office:TÜV SÜD Asia Pacific Pte. Ltd.3 Science Park Drive#04-01/05 The FranklinSingapore 118223
SUBJECT
Testing of Nano PVDF coated aluminium composite panel
CLIENT
Just Right Middle East.Plot No. MO 0427P.O. Box 17182Jebel Ali Free Zone Dubai UAE.
Attn : Mr Nilesh Jain
SAMPLE SUBMISSION DATE
01 Sep 2006
DATE TEST CONDUCTED
04 Sep to 08 Nov 2006
SAMPLE DESCRIPTION
One sample of coated aluminium composite panels described as follows was submitted by the abovecompany.
Brand Name Dimension (mm) Quantity
“Just Right” 150 x 100 x 4 35 pieces
Careful and regular rightBOND™ cleaning procedures are required to mantain surface ofrightBONDTM Frequency of cleaning depends on environmental conditions. Both manualor mechanical cleaning is suitable.
As such rightBOND™ PVDF coated finish is easy clean and requires simple procedures to washaway dust and dirt. As a rule,cleaning should be carried out from top to bottom. While cleaning use the following method in order of increasing difficulty of removal.
Flush with water from hose.
Wipe lightly with soft cloth.
Use pressure water.
Use mild detergent in power wash or with soft cloth for hand wiping and flushing with water.
In case of stubborn stains or graffiti, use mild detergent, 3 to 10 parts with water dependingon desired results.
Powerful chemicals such as acids, alcohols, alkaline cleaning agents such as potassiumhydroxide, sodium carbonate or caustic soda, heavily abrasive agents, coating dissolvingagents should not be used for cleaning.
rightBOND™ sheets are provided with a factory applied protective masking film which shouldbe removed within 6weeks of installation.
The foils are also provided with directional markings to aid direction during installation to mimimised reflection differences in metallic colors.
H. Cleaning
I . Masking or Protect ive Foi l
rightBOND™ sheet can be joined to each other or other materials. Acceptable materials include aluminium, plastic, stainlesssteel. Unacceptable materials include copper, brass, iron, mild steel. Should rightBOND™ be required to join with suchunacceptable materials which causes electrolysis between elements, make use of caulking tape to act a as an insulator.
To countersink into panel without prior preparation, tighten the nut and washer onto the bolt and draw thehead of the fastener into the cover sheet. Counter-sink washers can also be used. Either method is preferablein lieu of tradiitional countersinking.
RivetsPanels of rightBOND™ Material can be fastened together or joined to aluminiumextrusion profiles or other sheet metals with rivets common to aluminium constr-uction. Blind rivets provide the advantages of labor saving,one-sided working ofthe marterial, and the reduced potential of surface damage. Semi tubular, solid and other types of rivets can also be effective on a production basis.
Place the closing or set-head on the side of the aluminium extrusion profile orsheet meta l , When condi ti ons do not per mi t thi s or when two pi eces ofr ightBOND™ Material are to be joined together, use r ivets with special wideclosing heads or with tightly fitting washers.
When bl ind r ivets are subjected to tensi le strength tests, the head tends to“unbutton” from the rightBOND™ Material, or pull through the hole. Since thiswould cause local ized tear ing of the r ightBOND™ Mater ial , use the largestpossible rivet head for connections that will experience loading.
Aluminium alloys such as 5032 and 5154 are suitable rivet material. Due to stresscorrosion, alloy 5056 should not be used if the temperature of the manufacturedpart is expected to rise over 1400 F [1600 C]
Rivet connections are well suited for parts that may be subjected to concussionor vibration, Colored Plastic concealment caps are available for various types of blind and tubular r ivets. Consult the r ivet manufacturer for details. Follow thedirections and determine suitabil ity by pre-testing.
Adhesive Bonding
Most adhesives and sealing compounds do not adhere to the polyethylene core.
To achieve reilable bonding. it is imperative to follow the adhesive manufacturer’s instructions.For interior design purposes, high strength contact adhesives that do not require long curing time can be used to achieveparticularly high shear strengths. Where moderate cure times are acceptable, construction adhesives should be considered.When longer cure times are not objectionable, silicones can be used successfully. However, it may be necessary to hold the components with foam tape while the silicone sets. When using an adhesive to hold dissimilar materials,select one that willhandle thermal movement without shearing. Use a low modulus sealant where greater thermal movement are expected [i.e.plastics to aluminium], and high modulus sealants if minimum movement is expected [i.e. bonding aluminium to aluminium]
Concealed Fastening:Several fastening options are available, including adhesives and mechanical exterior building cladding, interior surfaces,signs, exhibits, store fixturers and furniture. Several fastening options are available including adhesives and mechanicalattachments. All of these methods have medium to low load transmitting capacity compared to conventional fasteners.
D. Joining
22 27
TEST REPORT: 57S064971-LPL_CORR0110 NOV 2006
RESULTS (CON’T)
Test Item “Just Right”Aluminium Composite AAMA 2605-05 Requirement
2) Visual examinationPassed
Free from flow lines, streaks,blisters or other surfaceimperfections
3) Colour uniformity * Consistent with theestablished colour range
4) Specular gloss at 60o
39 Within ± 5 units ofmanufacturer’s specification
5) Dry film scratch hardness F Minimum F(No rupture of film)
6) Dry adhesion No removal of film No removal of film
7) Wet adhesion - No blistering- No removal of film
- No blistering- No removal of film
8) Boiling water adhesion - No blistering- No removal of film
- No blistering- No removal of film
9) Impact resistance No removal of film fromsubstrate
No removal of film fromsubstrate
10) Abrasion coefficient,(litres/ mil) 41 40 minimum
11) Muriatic acid resistance,10% (v/v) HCl
- No blistering- No visual change
- No blistering- No visual change
12) Mortar resistance - Mortar dislodged easily- No residue- No loss of film adhesion- No visual change
- Mortar shall dislodgeeasily
- Any residue shall beremovable with a dampcloth
- Any lime residue shouldbe easily removed with10% muriatic acid solution
- No loss of film adhesion- No visual change
13) Nitric acid (70% w/w)resistance, colour change,
E (Hunter)1.6 Not more than 5 E units
(Hunter)
Note : * test not conducted as reference specimen is not available.
rightBOND™ can be curved to different curvatures using following methods. rightBOND™ can be easily curved using the followingprocess: press brake three roll bender, pipe fixture.
PRESS BRAKE
Following critical criteria have to be taken into account
when using press brake procedure:
Punch: Punch must be free from scratches.
It is recommended to use a fully polished punch.
When selecting a radius for the Cylindrical punch of
the press brake, use the follwing guide
Minimum internal radius for rightBOND™ = 10 x T
Minimum internal radius for rightBOND™ FR = 25 x T
T= thickness of rightBOND™
Die: The die edges where protective film of rightBOND™ abuts must be round and smooth. In addition. to preventscratches, a protective pad should be used on the die. The bending angle is determined by the width of the dieand the stroke of the punch.
The clear gap or distance between the die should be ascertained after preparing prototypes before production
Side of the bent panel: Minimum length of shorter side of bent panel : 5x TT= thickness of rightBOND™
rightBOND™ can be bent with roll bending machines-mainlywith 3 and 4 roll bending machines.
Please make sure that the feeder does not exert too muchpressure
It enables larger bending radius than a press brake.The bending angle is determined by the diameter of the rolland the distance between the rolls. At the edges [start andend] the sheet remains straight,which should be cut.[SCRAP]
NOTE : Protective foil on rightBOND™ should be retained without air gaps or bubbles at all times during above procedures.It should also be free of any superficial material such as labels etc. The effect of springback varies in relationship to thebending direction, thickness, material temperature and radius required for bending.
PIPE FIXTURE
rightBOND™ can be curved over a former or pipe fixture.The sheet is placed on a firm base.The base,rightBOND™sheet and the former or piper fixture is clamped togetherfrom sides and the free end of the sheet is made to followthe roundness of the former or pipe fixture with the helpof a swivel bar or hinged leaf.
It is recommended to bend forward beyong 900 so thatdue to spring back, the sheet achieves perfect right angle.
C . Curving
26 23
TEST REPORT: 57S064971-LPL_CORR0110 NOV 2006
RESULTS (CON’T)
Test Item “Just Right”Aluminium Composite AAMA 2605-05 Requirement
14) Detergent resistance - No loss of film adhesion- No blistering- No significant visual
change
- No loss of film adhesion- No blistering- No significant visual
change 15) Window cleaner resistance - No removal of film under
tape- No blistering- No visual change
- No removal of film undertape
- No blistering- No visual change
MS LIU PEILIN MRS WONG-LIN TAI HOETECHNICAL EXECUTIVE PRODUCT MANAGER
COATINGSCHEMICAL & MATERIALS
The information and typical values shown are based on an ongoing process of research and development believed by just right to be reliable. The values
listed herein are typical values and are not in use for specification. The information and values mentioned herein are subject to change without prior
notice and just right® cannot held liable for any such changes. This does not constitute a warranty or guarantee in any manner whatsoever. All users
are advised to ensure that performance and reliability of products is independently tested and verified by them for the intended use. Improper usage
can result in destruction and loss of material.
just right® products are produced under stringent manufacturing conditions. However, any material shown to our satisfaction to be allegedly
defective at the time of sale will be replaced. The aggregate liability of just right® to the purchaser shall in no circumstances exceed the cost of the
defective materials supplied. just right® cannot be held liable for any direct, indirect, special, incidental damages, consequential or any other kind
of loss on any legal theory.
just right® cannot be held liable for inaccurate or unauthorised representations made with respect to just right® products. For further information
on products & development visit our website at www.justrightinc.com or email at [email protected]
Important N o t i c e
Warranty
Data sheets are modified to suit printing layout, certain deletion and modifications are made on actual test reports recd, however the testing data is
accurate as per test results.
All logo’s and trade marks are properties of respective companies who are component suppliers to the product.
rightBOND™ sheets can be folded in order to prepare panels which offer additional rigidity to rightBOND™ to withstandphysical loads. ‘Folding’ herein refers to right angled and acute angled folds with corner radius not more than 7mm.This folding process can be achieved only after providing grooves on the rear side. In the grooving process, the rearaluminium skin and polyethylene is carved out to leave the top skin with a very thin layer of polyethylene attached to it.The grooved portion is then folded easily to create a perfect fold.
Note: After folding, a nominal increase in panel size wil l be noticed as compared to routed l ines measured center to center. The extent of the increasein dimension wil l be determined by the type of routing profi le used and this factor should be taken into consideration when marking the groove l inepositions. Prel iminary tests should be conducted to understand the adjustments required.
Grooving wheel
The grooves can be of different profiles and eachprofile can give different results. Refer diagrams
The depth of groove is critical. As a rule leave alayer of polyethylene in the valley of the groove.[less than 0.3mm]
Routing bit
Grooves can be made on r ight BONDTM sheets using cylindrical router bits
B . Folding after Grooving
24 25
rig h tBON DTM can b e cu t to sizeusin g th e followin g meth od s.
rightBONDTM can be cut easily with circularsaws.
Circular saws can be mounted on differenttools such as panel saws,plunge or portablesaw.
Table saw should not be used for cuttingsheets larger than 1220mm x 1220mm[4’x4’]
J i g bl ade [Reci procat i ng Saw] Strai ghtl ine and contour cutting is possible with J ig Blade.
However care should be taken with rightBONDTM
sheets as the vertical action of the bladecan spoil the sheet if handling is not stable.
When letter cutting make use of foam padlayer below.
When using c lamp to anchor the sheet,use suitable pads to ensure the sheet isnot damaged.
Shear
Square shear cutting is recommended forsizing rightBONDTM to desired dimensions,espec ial ly when requiring to c ut largepanels to various small sizes. Some sheardroop may occur at the line of cut part ofthe top aluminium surface material.
For shear cutting on a shearing machinethe angle of shear varies as per the thicknessof the sheet.
Jig Sawing
Section A Section B
Circular Sawing
Shearing
Shear Droop
A. S iz ing
Thickness ofrightBONDTM Clearance Rake angle
rightBOND™ sheets can be folded in order to prepare panels which offer additional rigidity to rightBOND™ to withstandphysical loads. ‘Folding’ herein refers to right angled and acute angled folds with corner radius not more than 7mm.This folding process can be achieved only after providing grooves on the rear side. In the grooving process, the rearaluminium skin and polyethylene is carved out to leave the top skin with a very thin layer of polyethylene attached to it.The grooved portion is then folded easily to create a perfect fold.
Note: After folding, a nominal increase in panel size wil l be noticed as compared to routed l ines measured center to center. The extent of the increasein dimension wil l be determined by the type of routing profi le used and this factor should be taken into consideration when marking the groove l inepositions. Prel iminary tests should be conducted to understand the adjustments required.
Grooving wheel
The grooves can be of different profiles and eachprofile can give different results. Refer diagrams
The depth of groove is critical. As a rule leave alayer of polyethylene in the valley of the groove.[less than 0.3mm]
Routing bit
Grooves can be made on r ight BONDTM sheets using cylindrical router bits
B . Folding after Grooving
24 25
rig h tBON DTM can b e cu t to sizeusin g th e followin g meth od s.
rightBONDTM can be cut easily with circularsaws.
Circular saws can be mounted on differenttools such as panel saws,plunge or portablesaw.
Table saw should not be used for cuttingsheets larger than 1220mm x 1220mm[4’x4’]
J i g bl ade [Reci procat i ng Saw] Strai ghtl ine and contour cutting is possible with J ig Blade.
However care should be taken with rightBONDTM
sheets as the vertical action of the bladecan spoil the sheet if handling is not stable.
When letter cutting make use of foam padlayer below.
When using c lamp to anchor the sheet,use suitable pads to ensure the sheet isnot damaged.
Shear
Square shear cutting is recommended forsizing rightBONDTM to desired dimensions,espec ial ly when requiring to c ut largepanels to various small sizes. Some sheardroop may occur at the line of cut part ofthe top aluminium surface material.
For shear cutting on a shearing machinethe angle of shear varies as per the thicknessof the sheet.
Jig Sawing
Section A Section B
Circular Sawing
Shearing
Shear Droop
A. S iz ing
Thickness ofrightBONDTM Clearance Rake angle
rightBOND™ can be curved to different curvatures using following methods. rightBOND™ can be easily curved using the followingprocess: press brake three roll bender, pipe fixture.
PRESS BRAKE
Following critical criteria have to be taken into account
when using press brake procedure:
Punch: Punch must be free from scratches.
It is recommended to use a fully polished punch.
When selecting a radius for the Cylindrical punch of
the press brake, use the follwing guide
Minimum internal radius for rightBOND™ = 10 x T
Minimum internal radius for rightBOND™ FR = 25 x T
T= thickness of rightBOND™
Die: The die edges where protective film of rightBOND™ abuts must be round and smooth. In addition. to preventscratches, a protective pad should be used on the die. The bending angle is determined by the width of the dieand the stroke of the punch.
The clear gap or distance between the die should be ascertained after preparing prototypes before production
Side of the bent panel: Minimum length of shorter side of bent panel : 5x TT= thickness of rightBOND™
rightBOND™ can be bent with roll bending machines-mainlywith 3 and 4 roll bending machines.
Please make sure that the feeder does not exert too muchpressure
It enables larger bending radius than a press brake.The bending angle is determined by the diameter of the rolland the distance between the rolls. At the edges [start andend] the sheet remains straight,which should be cut.[SCRAP]
NOTE : Protective foil on rightBOND™ should be retained without air gaps or bubbles at all times during above procedures.It should also be free of any superficial material such as labels etc. The effect of springback varies in relationship to thebending direction, thickness, material temperature and radius required for bending.
PIPE FIXTURE
rightBOND™ can be curved over a former or pipe fixture.The sheet is placed on a firm base.The base,rightBOND™sheet and the former or piper fixture is clamped togetherfrom sides and the free end of the sheet is made to followthe roundness of the former or pipe fixture with the helpof a swivel bar or hinged leaf.
It is recommended to bend forward beyong 900 so thatdue to spring back, the sheet achieves perfect right angle.
C . Curving
26 23
TEST REPORT: 57S064971-LPL_CORR0110 NOV 2006
RESULTS (CON’T)
Test Item “Just Right”Aluminium Composite AAMA 2605-05 Requirement
14) Detergent resistance - No loss of film adhesion- No blistering- No significant visual
change
- No loss of film adhesion- No blistering- No significant visual
change 15) Window cleaner resistance - No removal of film under
tape- No blistering- No visual change
- No removal of film undertape
- No blistering- No visual change
MS LIU PEILIN MRS WONG-LIN TAI HOETECHNICAL EXECUTIVE PRODUCT MANAGER
COATINGSCHEMICAL & MATERIALS
The information and typical values shown are based on an ongoing process of research and development believed by just right to be reliable. The values
listed herein are typical values and are not in use for specification. The information and values mentioned herein are subject to change without prior
notice and just right® cannot held liable for any such changes. This does not constitute a warranty or guarantee in any manner whatsoever. All users
are advised to ensure that performance and reliability of products is independently tested and verified by them for the intended use. Improper usage
can result in destruction and loss of material.
just right® products are produced under stringent manufacturing conditions. However, any material shown to our satisfaction to be allegedly
defective at the time of sale will be replaced. The aggregate liability of just right® to the purchaser shall in no circumstances exceed the cost of the
defective materials supplied. just right® cannot be held liable for any direct, indirect, special, incidental damages, consequential or any other kind
of loss on any legal theory.
just right® cannot be held liable for inaccurate or unauthorised representations made with respect to just right® products. For further information
on products & development visit our website at www.justrightinc.com or email at [email protected]
Important N o t i c e
Warranty
Data sheets are modified to suit printing layout, certain deletion and modifications are made on actual test reports recd, however the testing data is
accurate as per test results.
All logo’s and trade marks are properties of respective companies who are component suppliers to the product.
rightBOND™ sheet can be joined to each other or other materials. Acceptable materials include aluminium, plastic, stainlesssteel. Unacceptable materials include copper, brass, iron, mild steel. Should rightBOND™ be required to join with suchunacceptable materials which causes electrolysis between elements, make use of caulking tape to act a as an insulator.
To countersink into panel without prior preparation, tighten the nut and washer onto the bolt and draw thehead of the fastener into the cover sheet. Counter-sink washers can also be used. Either method is preferablein lieu of tradiitional countersinking.
RivetsPanels of rightBOND™ Material can be fastened together or joined to aluminiumextrusion profiles or other sheet metals with rivets common to aluminium constr-uction. Blind rivets provide the advantages of labor saving,one-sided working ofthe marterial, and the reduced potential of surface damage. Semi tubular, solid and other types of rivets can also be effective on a production basis.
Place the closing or set-head on the side of the aluminium extrusion profile orsheet meta l , When condi ti ons do not per mi t thi s or when two pi eces ofr ightBOND™ Material are to be joined together, use r ivets with special wideclosing heads or with tightly fitting washers.
When bl ind r ivets are subjected to tensi le strength tests, the head tends to“unbutton” from the rightBOND™ Material, or pull through the hole. Since thiswould cause local ized tear ing of the r ightBOND™ Mater ial , use the largestpossible rivet head for connections that will experience loading.
Aluminium alloys such as 5032 and 5154 are suitable rivet material. Due to stresscorrosion, alloy 5056 should not be used if the temperature of the manufacturedpart is expected to rise over 1400 F [1600 C]
Rivet connections are well suited for parts that may be subjected to concussionor vibration, Colored Plastic concealment caps are available for various types of blind and tubular r ivets. Consult the r ivet manufacturer for details. Follow thedirections and determine suitabil ity by pre-testing.
Adhesive Bonding
Most adhesives and sealing compounds do not adhere to the polyethylene core.
To achieve reilable bonding. it is imperative to follow the adhesive manufacturer’s instructions.For interior design purposes, high strength contact adhesives that do not require long curing time can be used to achieveparticularly high shear strengths. Where moderate cure times are acceptable, construction adhesives should be considered.When longer cure times are not objectionable, silicones can be used successfully. However, it may be necessary to hold the components with foam tape while the silicone sets. When using an adhesive to hold dissimilar materials,select one that willhandle thermal movement without shearing. Use a low modulus sealant where greater thermal movement are expected [i.e.plastics to aluminium], and high modulus sealants if minimum movement is expected [i.e. bonding aluminium to aluminium]
Concealed Fastening:Several fastening options are available, including adhesives and mechanical exterior building cladding, interior surfaces,signs, exhibits, store fixturers and furniture. Several fastening options are available including adhesives and mechanicalattachments. All of these methods have medium to low load transmitting capacity compared to conventional fasteners.
D. Joining
22 27
TEST REPORT: 57S064971-LPL_CORR0110 NOV 2006
RESULTS (CON’T)
Test Item “Just Right”Aluminium Composite AAMA 2605-05 Requirement
2) Visual examinationPassed
Free from flow lines, streaks,blisters or other surfaceimperfections
3) Colour uniformity * Consistent with theestablished colour range
4) Specular gloss at 60o
39 Within ± 5 units ofmanufacturer’s specification
5) Dry film scratch hardness F Minimum F(No rupture of film)
6) Dry adhesion No removal of film No removal of film
7) Wet adhesion - No blistering- No removal of film
- No blistering- No removal of film
8) Boiling water adhesion - No blistering- No removal of film
- No blistering- No removal of film
9) Impact resistance No removal of film fromsubstrate
No removal of film fromsubstrate
10) Abrasion coefficient,(litres/ mil) 41 40 minimum
11) Muriatic acid resistance,10% (v/v) HCl
- No blistering- No visual change
- No blistering- No visual change
12) Mortar resistance - Mortar dislodged easily- No residue- No loss of film adhesion- No visual change
- Mortar shall dislodgeeasily
- Any residue shall beremovable with a dampcloth
- Any lime residue shouldbe easily removed with10% muriatic acid solution
- No loss of film adhesion- No visual change
13) Nitric acid (70% w/w)resistance, colour change,
E (Hunter)1.6 Not more than 5 E units
(Hunter)
Note : * test not conducted as reference specimen is not available.
28 21
TEST REPORT: 57S064971-LPL_CORR0110 NOV 2006
METHOD OF TEST
AAMA 2605-05“Voluntary Specification, Performance Requirements and Test Procedures for SuperiorPerforming Organic Coatings on Aluminium Extrusions and Panels”
Clause 4.2 - Visual examinationClause 4.3 - Total dry-film thicknessClause 7.1 - Colour uniformityClause 7.2 - Specular glossClause 7.3 - Dry film hardness (Using Berol Eagle Turquoise pencil)Clause 7.4.1.1 - Dry adhesionClause 7.4.1.2 - Wet adhesionClause 7.4.1.3 - Boiling water adhesionClause 7.5 - Impact resistance (Using a 16 mm diameter indenter)Clause 7.6 - Abrasion resistanceClause 7.7.1 - Muriatic acid resistance (10% v/v HCl, 15-minute spot test)Clause 7.7.2 - Mortar resistance (24-hour pat test)Clause 7.7.3 - Nitric acid resistance (70% w/w HNO3)Clause 7.7.4 - Detergent resistanceClause 7.7.5 - Window cleaner resistance
RESULTS
1) Total Dry Film Thickness
Total Dry Film Thickness, mLocation
Panel A Panel BAAMA 2605-05 Requirement
1 32.8 31.2
2 33.1 30.4
3 33.0 30.6 Minimum 30 m
4 32.3 30.4
5 33.2 31.1
Average 32.9 30.7
E. Punching
rightBONDTM can be punched with manual, pneumatic and hydraulic process. Smallest possible hole should
have minimum diameter of 4mm
Note: Punching with a press sometimes causes shear droop in the aluminium surface material. It is prefereable to
keep minimum clearance as possible between the punch and the die.
rightBONDTM can be drilled with standard twist drills used for aluminium and plastics.
Drill material : high speed steel [HSS]
tool geometry
lip angle = 100º - 140º
or spot facing cutter with centre point
Angle of twist = 30 º- 45º
rightBONDTM is a factory finished product and therefore requires care during transporation,storage and handling. Although rightBONDTM is provided with a protective foil on the finishedsurface, it is required to follow instructions given below to achieve best results with the panels.
Transport : rightBONDTM is packed in crates made out of wood and particle boards. It can bestacked one over the other upto four rows. As a rule, always place the heaviest crate at thebottom.[Do not store rightBONDTM panel vertically inside a pallet]
Upon receipt of delivery, check for any damage for rightBONDTM due to moisture. Panels affectedwith wetness causing moisture must be dried to prevent stains or corrosion formation. Anydamage to panels must be informed to the forwarding agent.
Wetness penetration due to rain, spray water and condensation must be prevented. It usually can occur when transporting from cold to warm rooms.
Storage when unpacked : Avoid staking rightBONDTM of different sizes together, as the surface or panel can be scratched by the edges of the smaller pieces. Store them by size in racks.
Sheets can be stored vertically, but an angle, leaning to an angledrack with a rigid back that can support the sheets. To prevent the sheets from sliding out, place a rubber mat under the sheets on thefloor under.
Handling: Individual panels must be lifted from the pallet or rack bytwo people holding all four corners. Do not slide sheets out as thealuminium edge can scratch other sheets.
F . Dr i l l ing
G. Transportat ion, Storage & Handl ing
20 29
TEST REPORT: 57S064971-LPL_CORR01
Date: 10 NOV 2006 Tel: +65 68851322 Fax: +65 67784301
Client’s Ref: - Email: [email protected]
Note: This report is issued subject to TÜV SÜD PSB Corporation's "Terms and Conditions Governing Technical Services".The terms and conditions governing the issue of this report are set out as attached within this report.
Laboratory:TÜV SÜD PSB Corporation Pte. Ltd.Testing GroupNo.1 Science Park DriveSingapore 118221
Phone : +65-6885 1333Fax : +65-6776 8670E-mail: [email protected]. Reg : 199002667R
Regional Head Office:TÜV SÜD Asia Pacific Pte. Ltd.3 Science Park Drive#04-01/05 The FranklinSingapore 118223
SUBJECT
Testing of Nano PVDF coated aluminium composite panel
CLIENT
Just Right Middle East.Plot No. MO 0427P.O. Box 17182Jebel Ali Free Zone Dubai UAE.
Attn : Mr Nilesh Jain
SAMPLE SUBMISSION DATE
01 Sep 2006
DATE TEST CONDUCTED
04 Sep to 08 Nov 2006
SAMPLE DESCRIPTION
One sample of coated aluminium composite panels described as follows was submitted by the abovecompany.
Brand Name Dimension (mm) Quantity
“Just Right” 150 x 100 x 4 35 pieces
Careful and regular rightBOND™ cleaning procedures are required to mantain surface ofrightBONDTM Frequency of cleaning depends on environmental conditions. Both manualor mechanical cleaning is suitable.
As such rightBOND™ PVDF coated finish is easy clean and requires simple procedures to washaway dust and dirt. As a rule,cleaning should be carried out from top to bottom. While cleaning use the following method in order of increasing difficulty of removal.
Flush with water from hose.
Wipe lightly with soft cloth.
Use pressure water.
Use mild detergent in power wash or with soft cloth for hand wiping and flushing with water.
In case of stubborn stains or graffiti, use mild detergent, 3 to 10 parts with water dependingon desired results.
Powerful chemicals such as acids, alcohols, alkaline cleaning agents such as potassiumhydroxide, sodium carbonate or caustic soda, heavily abrasive agents, coating dissolvingagents should not be used for cleaning.
rightBOND™ sheets are provided with a factory applied protective masking film which shouldbe removed within 6weeks of installation.
The foils are also provided with directional markings to aid direction during installation to mimimised reflection differences in metallic colors.
H. Cleaning
I . Masking or Protect ive Foi l
Typical Details for making panels Rectangular Panels
A “pan” is easily fabricated by routing all four sides, notching the corners and folding or returning each ofthe routed sides. This type o fabrication is commonly referred to as “Rout and Return”
Note that as a result of the slight radius produced when bending, your finishedpanel dimension will be 1/32” to 1/16” larger when folded. This is determinedby the profile of the cutter used to make the rout. Trial cuts should be made priorto production to determine any necessary adjustments in layout dimensions.
NOTE : It is not necessary to reinforce the
returned corner. The material is most easily
bent when the rout is made atleast one inch
or more from the edge of the panel.
Installation Schemes
Grooving
Corner Notching
3 or 4 mm thick rightBOND Panel Bracing if Required
25 mm Thick Aluminum Cleat
Anchor Bolt
25 mm long ST/ST Screw4 mm thick Aluminum Pop rivert
20 x 20 x 75 mm thick Aluminum cleat
Corner Lock
Panel or Pan Dimension + 1/16
Panel or Pan Dimension
Square Corner Cutouts Envelope Corner Cutouts
30 19
RCC Column( Part of Building Structure)
40x40x100x4mm thk. Aluminumbracket with slotted holes
25mm Long nut and bolt withlarge washer
40x40x100x4mm thk. Alu Continuous angle
10mm thick sealant with backing rod
20x20x75x2mm thk. Aluminium cleat
rightBOND panel
Steel Stanchion [Part of building structure]
40x40x100x4mm thk. Aluminiumbracket with slotted holes.
25mm Long nut and bolt withlarger washer 40x40x100x4mm thk. Alu Continuous angle
10mm thick sealant with backling rod
20x20x75x2mm thk. Aluminium cleat
rightBOND panel
Typical Details for making panels Cylindrical Panels
18 31
Cladding to Cladding interface [rectangular to rectangular]
65mm Long G.I . Anchor Bol t
40x40x100x4mm thk. Al umi ni umBracket with slotted holes
40x40x100x4mm thk. Al u conti nuous angl e
25mm Long nut and bol t wi th l arge washer
25mm Long ST/ST screw
10mm thi ck seal ant wi th backi ng rod
20x20x75x2mm thk. Al umi ni um cl eat
r i ghtBOND Panel
C ladding to Cladding interface [rectangular to rectangular]
Sub Str ucture
25mm Long screw
10mm thi ck seal ant wi th backi ng rod
20x20x75x2mm thk. Al umi ni um cl eat
r i ghtBOND ACP Panel
C ladding to curtain wall interface
65mm Long G.I. Anchor Bolt
40x40x100x4mm thk. Aluminium bracket with slotted holes
40x40x100x4mm thk. Alu continuous angle
25mm Long nut and bolt with large washer
25mm Long ST/ST screw
10mm thick sealant with backing rod
20x20x75x2mm thk. Aluminium cleat
rightBOND Panel
32 17
Cladding to Structural Soffit
Cladding at parapet level
Accessor ies
65mm Long G.I . Anchor Bolt
40x40x100x4mm thk. Aluminium bracket with slotted holes
40x40x100x4mm thk. Alu continuous angle
25mm Long nut and bolt with large washer
10mm thick sealant with backing rod
20x20x75x2mm thk. Aluminium cleat
25mm Long screw
20x20x75x2mm thk. Aluminium cleat
r ightBOND Panel
Aluminium Stiffener
65mm Long G.I . Anchor Bolt
40x40x100x4mm thk. Aluminium bracket with slotted holes
40x40x100x4mm thk. Alu continuous angle
25mm Long nut and bolt with large washer
25mm Long screw
10mm thick sealant with backing rod
20x20x75x2mm thk. Aluminium cleat
20x20x75x2mm thk. Aluminium cleatr ightBOND PanelAluminium Stiffener
1. 65mm Long G.I. Anchor Bolt
7. 40x40x100x4mm thk. Aluminiumlong aluminium bracket
8. 40 mm x 40 mm x 3mm thkcontinuous aluminium angle
5. Sealant with backing rod6. 20mmx20mmx2mm thk
Aluminium angle
2. 25mm Long nut and bolt 3. 25mm Long screw 4. Aluminium pop rivet
16 33
Sectional V i e w
PROTECTIVE FILM
rightBOND™ speciality
ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
ANTI ROT TREATMENT
specia l i t yTM
Stone
WoodSparkle Hairline
PROTECTIVE FILM
rightBOND™ nano ( pvdf + nano coating )
ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
ANTI ROT TREATMENT
nanoTM
Metallic SolidMetallic
ANTI ROT TREATMENT
PROTECTIVE FILM
rightBOND™ pvdf [pvdf coating]
ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
pvdfTM
Metallic SolidMetallic
PROTECTIVE FILM
rightBOND™eco[multilayer polyestercoating]ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
ANTI ROT TREATMENT
ecoTM
Solid SolidSolid
Solid SolidMetallic
PROTECTIVE FILM
rightBOND™ spectra
ANTI CORROSIVE COATING
ANTI ROT TREATMENT
HIGH STRENGTH ALUMINIUM SHEET
BYNEL ADHESIVE FROM DUPONT®
POLYETHYLENE INTERLAYERHIGH STRENGTH ALUMINIUM SHEET
ANTI ROT TREATMENT
spec traTM
Irridescent Irridescent Irridescent
Note : Please refer to right BONDTM color chart for more colours44 05
14 35
Test R e p o r t s
ValuesProperty
Aluminium Composite Panels, 3mm, PE Coated
Appearance Clean surface without swell, flaws, scratch and aberration
Thickness of coating ≥ 16um
Deviation of dimension Length : ± 3mm Deviation of diagonal : ≤ 5 mm Width : ± 2 mm Out of straight at sides : ≤ 1mm/m Thickness : ± 0.2mm Warpage : ≤ 5mm/m
Deviation of coating ≤ 10
Pencil Hardness ≥ HB
Toughness of Coat ing ≤ 3T
Coating Adhesive Not less than Class 1
Impact Strength 50 Kg.cm Without Paint Off and Crack
Boiling water resistance Boiling for 2h without change
Acid resistance Immerse surface with 2% HCL [v/v] for 48h without change
Alkali resistance Immerse surface with 2% NaoH [m/m] for 24h without change
Oil resistance Immerse surface with 20# engine oil for 24h without change
Solvent resistance Clean 100 times with Dimethylbenzene without change
Cleaning resistance ≥ 10000 times without change
Abrasion resistance Density of Surface Specified value: ± 0.5kg/m2
Bending Strength ≥ 60 MPa
Flexuous modulus of elasticity ≥ 1.5 x 104 MPa
Through resistance ≥ 5.0kN
Cutting Strength ≥ 20 MPa
180 Peel Strength ≥ 5.0N /mm
Resistance to change to temperature - 40ºC~80ºc, 20 cycles without change
Heat deformation temperature ≥ 95ºC
Coefficient of heat expansion ≤ 4.00 x 10-5 ºC-1
Weight 3.8kg/m2
Sound aberration 24Rw dB
Thermal Performance R Value 0.0080 m2 K / W
Water Absorption 0.1% by volume
36 13
4108
rightBOND™ surface is prefinished giving a superior
solid, metallic printed and other special finishes.
rightBOND™ 4mm standard panel weighs approximately 5.5kg/m2 providing considerable saving in transportation,
fabrication and installation and shortens the completion time of projects.
rightBOND™ can be cut, routed, folded, bent, sawed, curved and shaped with light conventional tools.
Rigidity and flatness are maintained during such processes due to its composite construction.
Due to its composite construction
rightBOND™ offers many advantages
over convent ional homogenous
materials such as solid aluminium and
steel.
Comparison chart between rightBOND™, solid aluminium and steel
Weight
Flatness
Heat Insulation
Sound Insulation
Echo Response
Paint Consistency
Paint Microns
Weather Proof
Fire Proof
Fabrication
Delivery
Total Cost
Maintenance
Installation
24mm: 5.4kg/M
Very Flat
Best
25db
Low
Best
Even
Good
Good
Easy
Quick
Economical
Easy
Quick
23mm: 8.0kg/M
Uneven
Poor
15db
Medium
Insonsistent
Uneven
Good
Good
Difficul t
Slow
Medium Cost
Easy
Slow
21.5mm: 11.47kg/M
Uneven
Poor
15db
Insonsistent
Uneven
Difficult
Good
Good
Slow
Easy
Slow
High
Expensive
Item Solid Aluminium SteelrightBOND™
Common F e a t u r e s
Superior Quality Finish
Lightweight
Easy to fabricate
Composite Construction
Drilling Profiling Cutting Routing Punching Riveting Bending Shearing Screwing Seaming GluingTaping
Three rollBending
BONDTM
Aluminum Composite Panels
ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas everywhere ideas
right POILICY
the right PRODUCT
the right ENGINEERING
the right SIZE
the right QUANTITY
the right QUALITY
the right EFFORTS
the right PRICE
the right APPLICATION
www.justrightinc.com User’s Manual