it just got easier to monitor energy consumption in hvac! · it just got easier to monitor energy...

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Energy cannot be created or destroyed, but it can be wasted. It Just Got Easier to Monitor Energy Consumption in HVAC! The Belimo Energy Valve™ Knowledge is Power.

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Energy cannot be created or destroyed, but it can be wasted.

It Just Got Easier to Monitor Energy Consumption in HVAC!

The Belimo Energy Valve™

Knowledge is Power.

Agenda

Advantages of PI Valves

Changes in Coil Performance

Continuous Commissioning

The Belimo Energy Valve

Agenda

Advantages of PI Valves

Changes in Coil Performance

Continuous Commissioning

The Belimo Energy Valve

PI Valves

2-way valve that supplies a specific flow for each value of the control signal – – Regardless of pressure variations in the system

PI Valve Pressure

Flow

Effects of Valve Overflow

• Contributes to low DT at coil • Over pumping:

more water ≠ more heat transfer • Instability/Controllability of Flow

Issues with Pressure Dependent Valves

Coil Output

For a given load, Flow and ΔT are inversely proportional. As GPM increases, ΔT drops.

P

GPM

CvFlow Coefficient:

T500Q(Btu/h) GPMPower Output:

Changes in DP resulting in changes to flow

100

90

20

40

60

80

10

30

50

70

Coo

ling

Out

put (

%)

0 40 60 80 100 10 20 30 50 70 90

Water Flow (%) 110 120 130 140 150

Flow

Cooling Output %

Water DT

Wat

er D

T

Power Saturation Point

Waste Zone

Over Pumping

Power Saturation Point

Point beyond which coil cannot yield additional heat transfer regardless of increased flow.

Waste Zone Range beyond the “Power Saturation Point”.

Power Saturation

Control Stability

The Pressure Dependent Valve loses authority at part load, it becomes “Oversized”

Iowa Energy Center Pressure Independent Valves Study Chilled Water Close Loop Test

Control Stability

The Pressure Dependent Valve loses authority at part load, it becomes “Oversized”

Iowa Energy Center Pressure Independent Valves Study Chilled Water Close Loop Test

Control Stability

Net Overflow at Part Loads

Iowa Energy Center Pressure Independent Valves Study Chilled Water Close Loop Test

Agenda

Advantages of PI Valves

Changes in Coil Performance

Continuous Commissioning

The Belimo Energy Valve

Changing Conditions Coil Performance

Coils Design and Function

• Heat Exchange Device • Tubes and Fins • Designed for Specific GPM @

DT

Coils

• Heat Exchange Device • Tubes and Fins • Designed for Specific GPM @

DT

• Flow determined by control valve

Design and Function

Coils

• Air film coefficient of sensible heat transfer between air and the external surface of the coil

• Water film coefficient of heat transfer between the internal coil surface and the coolant fluid within the coil

• Unit conductance of the coil material

Based on a coil design with a clean, non-fouled surface

Heat Transfer Coefficient

Coil Degradation

Heat Transfer of Coil Degrades Over Time • Damage to Coil or Fins • Air-side Fouling • Water-side Fouling

Coil Degradation

Control Signal

DT

Coil Performance

Flow

/ C

oil P

ower

Coil Degradation

Control Signal

Flow

/ C

oil P

ower

Coil Performance

Power Saturation Point

Coil Degradation

Control Signal

Flow

/ C

oil P

ower

Coil Performance

Power Saturation Point

The Coil reaches the Power Saturation Point long before the maximum flow is reached

Agenda

Advantages of PI Valves

Changes in Coil Performance

Continuous Commissioning

The Belimo Energy Valve

Continuous Commissioning

Continuous Commissioning

• Benchmarking

• Data Acquisition

• Analysis

• Optimization

• Benchmarking

Continuous Commissioning

Coils degrade over time

For Hydronic Equipment Coils

Continuous Commissioning allows you to maximize the performance based on the current condition of the equipment.

Analyzing Power Curves Finding the Power Saturation Point

Analyzing Power Curves Finding the Power Saturation Point

Analyzing Power Curves Effects of DT too Low

If DT is too low,

Coil is past the Power Saturation Point (overflow) 10.5

Coil Degradation

Flow (%)

Pow

er (B

TUH

)

Coil Performance Over Time

DT

Coil Degradation

Flow (%)

Pow

er (B

TUH

)

Coil Performance Over Time

DT

Was

te Z

one

Power Saturation

Point

Agenda

Advantages of PI Valves

Changes in Coil Performance

Continuous Commissioning

The Belimo Energy Valve

Evolution of Control Valves

Characterized Control (position)

Pressure Independent (control of flow)

Flow Measurement (actual flow feedback – live)

Packaged Flow & ΔT Measurement and Control

(enables Data Collection &

Coil ΔT Management)

Time

Func

tiona

lity

/ Cus

tom

er B

enef

it

CCV

PICCV

ePIV

Energy Valve

Belimo Energy Valve™

The energy valve is a pressure independent control valve that optimizes, documents and proves water coil performance.

Belimo Energy Valve™

Actuator

Valve

BACnet

Temperature Sensors (for supply & return water)

Flow Sensor

Belimo Energy Valve™

Data Acquisition for Continuous Commissioning Delta T Manager™

Advanced Functions of the Energy Valve

Continuous Commissioning Using the Energy Valve for Continuous Commissioning

1. Benchmarking Building Design

The first iteration of Benchmarking is the Engineer’s design

2. Data Acquisition

The Energy Valve will trend and store: • Flow • DT

• Energy Output • Power Output • Totalized Energy

2. Data Acquisition Web View – Live Trending View

Live Trending – Temperature – Flow (GPM) – Power (kW) – Up to 1hr of Data

Features – Real Time Data – Export to .csv

2. Data Acquisition Data Export and the Excel Tool

Energy Valve – Data Logging and

Storage – Up to 13 Months of Data – Export to .csv file format

Excel Tool

– Import .csv in to Excel Tool

– Power Curves – Charts, Graphs, Trending

2. Data Acquisition

• BACnet MS/TP • BACnet IP • TCP/IP • MP-bus

Network Communications

3. Data Analysis Analyzing the Power Curve `

4. Optimization Web View - Parameterization Settings View

• Networked, Communicate via Web • Real Time Configuration • Real Time Data

Delta T Manager™

Delta T Manager adjusts valve if DT drops below the set point in order to maintain peak coil efficiency

0

20

40

60

80

100

10

30

50

70

90

Time

Flow

Set

poin

t (%

)

DDC Flow SP

Del

ta T

(°F)

14

18

12

16

20

10

8

6

4

Actual Delta T (°F)

SP (min)

Flow Control Only

0

20

40

60

80

100

10

30

50

70

90

Time

Flow

Set

poin

t (%

)

DDC Flow SP

Del

ta T

(°F)

14

18

12

16

20

10

8

6

4

Actual Delta T (°F)

SP (min)

Flow Control Only

0

20

40

60

80

100

10

30

50

70

90

Time

Flow

Set

poin

t (%

)

DDC Flow SP

Del

ta T

(°F)

14

18

12

16

20

10

8

6

4

Actual Delta T (°F)

SP (min)

Flow Control Only

0

20

40

60

80

100

10

30

50

70

90

Time

Flow

Set

poin

t (%

)

DDC Flow SP

Del

ta T

(°F)

14

18

12

16

20

10

8

6

4

Actual Delta T (°F)

SP (min)

Delta T Manager

Active

Delta T Manager™

0

20

40

60

80

100

10

30

50

70

90

Time

Flow

Set

poin

t (%

)

DDC Flow SP

Del

ta T

(°F)

14

18

12

16

20

10

8

6

4

Actual Delta T (°F)

SP (min)

Delta T Manager™

Delta T Manager

Active

Delta T Flow SP

Delta T Manager™– Live Data

WASTE ZONE

Belimo Energy Valve™

• Flow Control + Delta T Manager™ • Flow Control

• Position Control + Delta T Manager ™ • Position Control

Operational Modes

Note: All Operational Modes support full Data Collection (including DT)

Belimo Energy Valve™

• Commissioning and Diagnostics – Monitoring and data collection – Continuous Commissioning / Benchmarking

• Coil – ΔT Managing for peak coil efficiency – Optimization in retro-fit applications – More effective control – Allows for predictive maintenance

• Pump – Reduced pump energy

• Chiller Plant – Improved chilled water plant efficiency – Released chiller capacity

Benefits

Questions?

The Belimo Energy Valve™