it in manufacturing industries
TRANSCRIPT
SULISTYODirektorat Teknologi Informasi dan Elektronika
Badan Pengkajian dan Penerapan Teknologi
Seminar SehariAplikasi Internet Di Era Milenium Ketiga
Gedung Fakultas Teknik Universitas PancasilaJakarta , 21 September 2000
IT In Manufacturing Industries: R&D and Application
AgendaAgenda
BackgroundOutline, Subjects and CooperationIT in Manufacturing (Automobile & Parts;
Electronics & Parts ; Textile & Apparel )Future Activities (SCM & EC)Conclusion
Background of the Activities
ASIANASIAN
The World Growth Center, Production Base
Asian Manufacturing IndustryAsian Manufacturing Industry Rise in labor cost Shortening in product development cycles Increase of distribution cost in accordance with
expansion of the market Upgrading of the supporting industries
Information TechnologyInformation Technology
Activities Outline
MissionMissionInternational cooperative research and development of integrated information system to support the manufacturing process from design to production through international network in order to upgrade the manufacturing and supporting industries in Asian countries
Subjects Integrated Product Data Management Network SystemIntegrated Product Data Management Network System
Develops the prototype system and conduct verification test using the system
Data ExchangeData Exchange Aims to realize the exchange of electronic data on
product models and documents beyond company groups and boundaries
Concurrent EngineeringConcurrent Engineering Revision of design and manufacturing documents is
efficiency managed in concurrence among countries Common Parts DatabaseCommon Parts Database A common parts database necessary for design and
manufacturing can developed to avoid the duplication OthersOthers Operability, human interface, security, translation are
studied
Cooperation With Industry Sectors
Automobile & PartsAutomobile & PartsR&D on application Information system for preparing Welding Line in assemble factory for a new car, etc
Electronics & PartsElectronics & PartsR&D on an Electronic Catalogue and Concurrent Engineering System to use for design of printed circuit boards (PCB) for TVs, air conditioners and telephones, etc
Textile & ApparelTextile & ApparelR&D on exchange electronic data of production plan and results
MalaysiaMalaysiaAssembly Manual
PROCESS NO. XYA
Process FlowchartParts name...ABCD010
ABCD020
ABCD030
ABCD040
ABCD050
ABCD060
ABCD070
ABCD080
ABCD090
Process Flow
XYB
XXEXYA XZD
XYC
ThailandThailandIndonesiaIndonesia
ChinaChina
Model of Information sharing for Automobile & Parts Industries between Japan and Asian countries for production preparation of assembling welding process
Matic ProjectMatic Project
Automobile & PartsAutomobile & Parts
System Overview
Parts Parts suppliesuppliersrs
R&D R&D InstitutionsInstitutions
Integrated information
system
Parts List
CAD
Production preparation
database
Data repositoryData repository
Data repositoryData repository
Assembly Assembly companiescompanies
Data Data exchangeexchangefunctionfunction
Technical materialediting system
InformatInformationion
CenterCenter
Technical datasupply system between companies
Technical materialediting system
Production preparation
database
Parts List
Equipment
Specification
Matic ProjectMatic Project
System image
R&D institution
MATIC system
Process FlowchartParts name.
.
.
ABCD010
ABCD020
ABCD030
ABCD040
ABCD050
ABCD060
ABCD070
ABCD080
ABCD090
Process Flow
XYB
XXE
Assembly Manual
PROCESS NO. XYA
CAD Data
General Technical Material
Work procedure
1. Set parts on ............2. Weld .........3.
Parts Name
Process No.
- Input parts list data - Input CAD data - Create flowchart(standard) - Create assy manual(standard) - Send modification information - Modify materials by design change
- Create flowchart(local) - Create assy manual(standard) - Create assy manual(local) - Modify materials by design change - Create general technical materials
Assembly company
- Create technical data for suppliers - Send technical data for suppliers - Send modification information
Data repository
Engineering Browser
Graphics(VRML,IMAGE) Parts List(DB)
TEXT DATA
Access Indonesia's Products(Assembly Manual)
ht tp: mat i c@ci cc. or . j p/ I ndonesi a/ assembl y/ model / subassy/ process. ht ml - Receive the technical data - Receive the modification - Send technical data
Internet
XYA XZD
XYC
Specifications,production drawing,etc.
Information Center
- Manage data for suppliers - local language menu service
1st experiment
2nd experiment
Suppliers
Integrated information Integrated information systemsystem
Technical materials editing Technical materials editing systemsystem
Technical data supply Technical data supply systemsystem
between companiesbetween companies
Process - Flow Chart
Parts-List
from
Designsection
decide in which order
Matic ProjectMatic Project
VRML
Technical Material
Matic ProjectMatic Project
welding pointsand welding type
are added
Process Flow Chart
CAD
Assembly Manual
Matic ProjectMatic Project
INTERNETBusinesss CustomNational SystemNational RegulationsSecurityCountry B
•Parts Vendor•Electronics Maker
•Parts Vendor
•Parts Vendor•Electronics Maker
Country A
Country C
•Electronics Maker
Matic ProjectMatic Project
Electronics & Electronics & PartsParts
Textile & ApparelTextile & Apparel
Sewing Technology,Standard Sheet System
Sewing Technology,Standard Sheet System
International EDISystem
International EDISystem
Translation SystemTranslation System
Schedule ProductionSystem
Schedule ProductionSystem
Data Interchange System
Data Interchange System
Internet
Wacoal, China
Wacoal Corp.Japan
PT. Wacoal Indonesia,Citeureup, Bogor
EDI messageTechnical Term DB ＢTranslation DictionaryFactory DB ＢDesign Image DB
Matic ProjectMatic Project
Flat file
Apparel Production Process using EDI over Internet(a Model)
Database Engine
RD
B ModulInput Data
ModuleOutput File
Access
ProductionProccess Form
ProductionProccess Form
INTERNET
TCP/IP mail
STX Engine
EDIFile
STX
TranslateFile
MAP File
TEMPLAR
Security
STX Engine
EDIFile
TranslateFile
TCP/IP mail
STX
MAP FileTEMPLAR
Security
Database Engine
RD
B ModulInput Data
ModuleOutput File
Access
Flat file
A Company
B Company
Matic ProjectMatic Project
Matic ProjectMatic Project
Japanese
English
Matic ProjectMatic Project
Japanese
English
Matic ProjectMatic Project
Future Plan ActivityFuture Plan Activity• Material Supply-Chain Management & E-
Commerce
DevelopmentSCM : value delivery to customers through co-ordination: Order generation; order taking Order fulfilment; distribution of products, services, information
E-C : value delivery to customers through coordination/integration: Electronic exchange of goods (products, services, information) Supporting functions (banking, insurance, etc.)
SCM aims to satisfy ...SCM aims to satisfy ...
Supplier DemandsSupplier Demands
• Payment options• Forecasting• Timeliness• Inventory management• Tracking• Sales performance• Feedback
Customer DemandsCustomer Demands
• Quality and consistency of service
• Customisation / convenience• Selection options• Payment options• Availability information• Distribution information• Interaction
Internal Demands• Reduced costs• Increased revenues• Branding / customer loyalty
Can E-Commerce Help ?Can E-Commerce Help ?
Inventory Management / Customisation
Provides customised supply catalogues on customers’ intranets Customers save from purchase-order processing costs Can offer add-on and customised services
Selection Options Deal directly with suppliers to receive multiple bids for parts Save $500 - $700 M off purchasing costs over 3 years Cut purchasing cycle times by 50%
ConclusionConclusion
• General AchievementGeneral Achievement IT application in manufacturing industry Production Control System Database Process scheduling production Security system, etc.
• Future ActivitiesFuture Activities SCM & EC Development
Web Connected System Development Promote to Industries Association
Gd. II BPPT Lt. 21Jl. Thamrin No. 8 Jakarta 10340http:// www.dtie.bppt.go.id
Sulistyo
Tel: +62-21-316-9805/13
Fax: +62-21-316-9811
E-M: [email protected]
Badan Pengkajian dan Penerpan TeknologiDirektorat Teknologi Informasi dan Elektronika