isolated thermocouple module - sensor wire. there are 6 %i alarm bits and one setpoint alarm for...

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  • User Manual for the HE693THM665, HE693THM666, HE693THM667, HE693THM668

    Isolated Thermocouple Module

    Twelfth Edition 19 April 2004

    MAN0094-12

  • PREFACE 19 APR 2004 PAGE 3 MAN0094-12

    PREFACE This manual explains how to use the Horner Isolated Thermocouple Module. Copyright (C) 2004 Horner APG, LLC., 640 North Sherman Drive, Indianapolis, Indiana 46201. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior agreement and written permission of Horner APG, LLC. All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement. Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG, LLC. UL is a trademark of Underwriters Laboratories, Inc. CE Mark is a trademark of the European Community. For user manual updates, contact Technical Support at the following locations: North America: (317) 916-4274 www.heapg.com

    Europe: (+) 353-21-4321-266 www.horner-apg.com

  • PAGE 4 19 APR 2004 PREFACE MAN0094-12

    LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG, LLC. ("HE -APG") warrants to the original purchaser that the Isolated Thermocouple Module manufactured by HE -APG is free from defects in material and workmanship under normal use and service. The obligation of HE-APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two (2) years from the date of manufacture or eighteen (18) months from the date of installation by the original purchaser whichever occurs first, such defect to be disclosed to the satisfaction of HE-APG after examination by HE-APG of the allegedly defective part or parts. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE-APG NEITHER ASSUMES, NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE-APG, ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS Isolated Thermocouple Module. THIS WARRANTY SHALL NOT APPLY TO THIS Isolated Thermocouple Module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT, NEGLIGENCE, ALTERATION, ABUSE, OR MISUSE. HE-APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE-APG. THE TERM "ORIGINAL PURCHASER", AS USED IN THIS WARRANTY, SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Isolated Thermocouple Module IS ORIGINALLY INSTALLED. THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES. In no event, whether as a result of breach of contract, warranty, tort (including negligence) or otherwise, shall HE -APG or its suppliers be liable of any special, consequential, incidental or penal damages including, but not limited to, loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost of substitute products, facilities, services or replacement power, down time costs, or claims of original purchaser's customers for such damages. To obtain warranty service, return the product to your distributor with a description of the problem, proof of purchase, post paid, insured and in a suitable package. ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes. Due to the many variables and requirements associated with any particular installation, Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams. It is the sole responsibility of the system designer utilizing the Isolated Thermocouple Module to appropriately design the end system, to appropriately integrate the Isolated Thermocouple Module and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply. Note: The programming examples shown in this manual are for

    illustrative purposes only. Proper machine operation is the sole responsibility of the system integrator.

  • PREFACE 19 APR 2004 PAGE 5 MAN0094-12

    REVISIONS TO THIS MANUAL

    1. Revised Table 1.1. 2. Revised Section 3.1 Example 3. Revised Table 3.2.

  • PAGE 6 19 APR 2004 PREFACE MAN0094-12

  • PREFACE 19 APR 2004 PAGE 7 MAN0094-12

    TABLE OF CONTENTS PREFACE .........................................................................................................................................3 LIMITED WARRANTY AND LIMITATION OF LIABILITY .....................................................................4 ABOUT PROGRAMMING EX AMPLES ...............................................................................................4

    REVISIONS TO THIS MANUAL .......................................................................................................5 TABLE OF CONTENTS .....................................................................................................................7 CHAPTER 1: INTRODUCTION..........................................................................................................9

    1.1 Description ...........................................................................................................................9 1.2 Specifications...................................................................................................................... 10

    CHAPTER 2: INSTALLATION ......................................................................................................... 11 2.1 Wiring................................................................................................................................. 11 2.2 External Cold Junction Compensation .................................................................................. 12 2.3 Remote Terminal Strip (Isothermal Block). ............................................................................ 13

    CHAPTER 3: CONFIGURATION ..................................................................................................... 15 3.1 Foreign Module Configuration .............................................................................................. 15 3.2 Configuration Parameters .................................................................................................... 16 3.3 Temperature Scaling ........................................................................................................... 16

    CHAPTER 4: DIGITAL FILTERING.................................................................................................. 17 4.1 THM 668 and THM667 Digital Filtering ................................................................................. 17 4.2 THM666 and THM665 Digital Filtering .................................................................................. 17

    CHAPTER 5: ALARMS & SETPOINTS ............................................................................................ 19 5.1 Alarms................................................................................................................................ 19 5.2 Alarm Setpoints................................................................................................................... 19

    CHAPTER 6: CONFORMANCE STANDARDS ................................................................................. 21 6.1 CE Mark and Compliance with EMC Directive ....................................................................... 21

    CHAPTER 7: RECOMMENDATIONS & APPROVALS...................................................................... 23 7.1 UL Approved....................................................................................................................... 23 7.2 Installation Hints and Recommendations .............................................................................. 23

  • PAGE 8 19 APR 2004 PREFACE MAN0094-12

  • CH. 1 19 APR 2004 PAGE 9 MAN0094-12

    CHAPTER 1: INTRODUCTION 1.1 Description The Isolated Thermocouple Input Modules allow thermocouple temperature sensors to be directly connected to the PC without external signal processing (transducers, transmitters, etc.). All analog and digital processing of the thermocouple signal is performed by the module. These backplane-isolated (or bus-isolated) modules report temperature values to the PLC I/O table in increments of 0.5°C, 0.5°F, 0.1°C, or 0.1°F respectively. The module features six thermocouple channels whose temperature values are reported to 6 %AI input registers. Each channel can be individually configured for a specific type of sensor wire. There are 6 %I alarm bits and one setpoint alarm for each channel. (The HE693THM667 has 12 alarm bits and two setpoints per channel.) Alarm setpoints are configured for each channel using 6 %AQ registers. An available feature on the isolated thermocouples is the use of external AD592 cold junction compensation. This allows cold junction compensation to be accomplished in a remote isothermal terminal strip with standard copper wire run