PV5 SeriesISO Valve size 1 and 2, wide variety of options

SERIES IS0 Valve Size @ @

*Low power consumpition 1.8W (1 ~~V/2~~V 5OHz) #Meet IS0 standards * Pre-Lubricated @A wide variety of options *Small size but large flow capacity ’ -

Specifications-common MWEL ITEMS

0 JIS Symbol

W/5-; -FG-I;

W/5-; -FG-Cl

W/5-;-FHG-D

WE-; -FPG,.D

PV5-68 -FJG- D

Operating method Solenoid operated pilot

Media Conoressed air

Max. working pressure MPa(psi) 1 1.0 (141)

Min. working pressure IvlPa(psr) 1

Manual override Non-locking

Max. cycle rate cycle/min 300

Electrical connection

Specifications-Valve unit, PV5-6

DIN terminal box

Specifications-Valve unit, PV5-8

Load ports open to exhaust ports

Specifications-Sub base

Specifications-Pilot valve

Voltage fluctuation

Insulation class

10

JIS Class B, Molded

Internal C:onstruction

@ j7/5-64=&D-.‘.-:. . .

0 Gasket NBR

:

Gasket NBR

Gasket NBR

4B Packina NBR $ Filter - sus

43 Connector -

ow to Ordelr

Sub Base Model Number

IS0 Size 7 Su,b Base

(CBZ) <-.x65--- 0

IS0 Size 2 Sub Base

I PV5-6 Valve Series With Sub Base Dimensions (With Sub Base {C

e

l pVC&+FG-D-.:. -.:.A:. pv543-yz4-J.:. -.:.A:.

114.5 38 --

I ------I

i 18 - 318 La”+-

2 -- 06 5 flttmg holes

85 “-“A I_cIC 100

-ve.m.----- A

0 pV5$j+:HG.-D-.:. -.:.-.:a PV5-6+JG-D-.:. -.:.A:. PV5-&FIG-D-.:. -.:.-.:.

38

2 - 06 5 flttina holes

-----I

2 - 06 5 fittmg holes

/^

Dimensions Of Sub Base

65 4-M5,

depth 10

Starting hole for tapping Rc

fmg hole

P&-6 Valve Series Without Sub Base

Dimensionis (Without Sub Base)

@ pV54.3+(53-*:. -.I. PVF: -&yZ-S-B’. _:. L . .

0 PV!j.6-FHG-II-*:* -*:. fJV5.6-‘f’JG-D-.‘. _:. . . pv5 .&FI(-+D-:. _:. . .

u 38

0 PV5-6-FG-D-e:* -a:* pV543-yZ43-.‘. _:. . .

0 PM-6-FPG-D-a:* -*:-

Dimensions (With Sub Base)

0 P’V543+(3-S-.:. -.I.-.:.

p’V543-‘, Z-S-.:. -.::.-.I.

@ pVC+&FG-D-.:. -.I.-.:.

PV5-8-Q-f-J-.:. -.:.m.:.

134 f--"-----y‘ -- ---y &-.-.-. -. .---, /

2-068 I --

L L - .-?? __-..A 1'1 2

--T----- i

@ pIJ'5-8-FHG-~-.:. -.:.A:. ~V5-(3+JG-D-.:. -.:.A:. PV5-8+IG-D-.:. -.:.-.:a

210

F ;ji - --; -- - ------T

2-06 8 i-

2-06.8

58 ‘Valve Series Without Sub Base

Dimensi~ms (Without Su

0 Pwi 8-FG-S-.:* -a:* pV5 8-yz-$j-.‘. _.‘. . .

210 ---

@ pV5&FG-D-.‘. _:. . . pV5..8-yZ-D-.:. -.I.

0 PM-8-FPG-D-e:. -0:.

i

---

IFEATURES ------j ---- @ WIDE VARIETY OF PIPING METHODS @ WIDE: RAnGE OF CONNECTING PORT SIZE @ BEST SELEfCTlON and COMBINATIOI\! of FUNCTIONS ARE POSSIBLE. @ The fiunctiolns liike common exhaust type, Individual exhaust type and differential pressure type are avalilable. Thsse can be combined with one another.

Manifold Block

How to Order

- I I ,

Individual supply @ For multiple air supply 0 Use for clamping

@ Use for preventing back-pressure trouble

Blind Plate

CM1 -01 CM2-01 For mamfold P*fh*Rz Port

Base Gasket 1 F4-103891 1 F4-112131 ~

Mounting Screw TA-B-5x35 TA-B-6x45

P-TO4 Interface Regulator CMFI -SF!-A-T04C CMF2-SR-A-T04C

(See detail page 18) , B-T04C

CA/IF: Manifold Series Dimensions

0 Comnlon Exhaust (1)

2 -PIlot z --

2 - Rcll8 51 -

4n-M5, depth 10 .---

L2 (43n + 64)

Ll (43n + 43) -- r ,f,- r L E i

-

U side

4-(ph1)9 --

D side

fittmg hole ,/ ’ Lslde

@ lndiviclual Exhaust

2-PIlot

IndwldL~al supply spacer lndivldulal exhaust spacer Interface aw pllot check valve

R side

4n-M5, depth 10 L2 (43n + 64) 2 - Rcll8 -

Pilot exhaust port

D side

4-09 fitting hole / ’ 1 ----- I’ ’ L---_

L side

(D Back Fbrting

L sbde

2n-Rc1/4, 318 / ; -Rc3/8, 112, Ci2

Pilot exhaust port

U side

R side

CMF Manifold Series Dilmensions

O Common Exh:lust

Individua!

56 56

37

41 I-M5, depth 12 L2 (56n + 74) I--- r-- 11 (56n 54) 7 +

j j 111_-

,..- h 32

T R side PIIC

r- /

,’ L side 4.011 frttrng hole

--ci - ,)

56 55 Exh 3ust 37 2.5 2.5

7 -

lndwldual supply spacer Indwdual exhaust spacer Interface a~ allot check valve ,’

_-u---- ____-

-Rc l/d, 3/O, C6, 08, Cl0 L2 (56n + 74) 1

---I

side

L stde

0 Back Porting L side

2n-Rc318, l/2

, \ 4-011 ~-

Ll (56n + 54) / hole -p

-*

R side

fittmg --

U side

2 - Rcll8 - .-_I_- I_

)t exhaust port ‘% i :s ‘..s s...

2-Rcll8

PIlot exhaust port _I

@I Only the exl~aus’t boosting man~ifold (CMWn-% -% -Gn) will have different Ll (fitting hold center distance) and l-2 (total length) then above, as follows: 81 = (54n + S.), L2’ =. (54n + 74), whlere n: No. of links

RE LATOR C

2 P

Gauge 3

P

CMF;-SR-P-T04 CMF;-SR-A-TO4C CMF;-SR-B-T04C

CM+R-P-TO4

CMF;-SR-B-T04C:

CMF;-SR-A-T04C

CMF2-SR 1 306 j 159 , 54 1 50 --- -

@ High Damping effect. @ T’here will bt! no wasted space because there is no need to install silencers on the bottom of the manifold.

CMF Manifold With Silencer Box

Specifications MODE1 CMF-SB lTEMS \ CXWI - SB (SIZE 1) 1 CFvIF2 - SB {SiZE 2)

Media Compressed air

Maximum Workina Pressure Mpa (psi) 1 .O (142.2)

Fluid Temperature OC (OF) 5 - 60 (41 - 140)

Ambient Temoerature OC (OF) -5 - 60 (23 - 140) (NO FREEZE)

Damping Effect

Effective Sectional Area

Flow Rate

dB (A)

mm2

mVmin (ANR)

35 or more

75 160

5 (at Cl.5 Mpa) 10 (at 0.5 Mpa)

How to Order

Size l 1 Station

/ 2

3

-- Size I 2 2

4

5

Rc l/4 right side porting

I 02.2 I Rc l/4 back porting I 6 Stations

K v, 032 Rc 3/8 back porting

cd U!

Rc 3/8 right side porting

I *. -

04D 1 Rc l/2 bottom vortrna I -

04E 1 Rc l/2 too oortrna

Dirnen sions (Unit: mm)

(SMF.1 .I.-.I. _ .:.- SB

--I ---- -

-

- j

i~meaisiais (hit: mm)

(-3,lF:2 .:.- 5:. _ .I.- SB

Mountirla Hole

ST VALVE CMF+-EC

Specifications

Media I Compressed air

MInImum working Pressure MPa(psl) 1 0.2 (28)

Amblent temperature %(OF) 1 5-60 (4t-140)

Weight Wb)

Effective SectIonal area mm2

0.65 (I .43) 0.7 (1 54)

22 48 -

Fundamental Circuit Diagrams

Interface exhaust valve

-1

SPACER TYPE DISCHARGING VALVE

MAIN VALVE

Double Check Valve (Conventional Type)

CMFI-EC CMF2-EC

Compact type for space saving. Easily a~~~pliel large ca,pacity valve.

0 Eiasy maintenance (power plug connect~x-) ConnecI:ion: G-1/2

0 Solenoid connection (IS0 standard interface). A single plug applied on the single

/and double solenoid. gle plug connection between the body and solenoid.

er indication lamp (option) on lamp with a surge

absiorber.

@ Low wattage pilot valve Power consumption L

-

DC: light emitting absorber.

IVlanual overrid

0 Maintenance free, long service life, air leakage: II n*/min or lless (ANR) Pilot type soft eking seal used. Air leakage: l/30 or less of the metal spool.

diode with a surge

‘e (non-lock)

Note: Tlhe sy;imbol “G” is the same as the conventional “BF”.

I 4 0 Conforming to IS0 standard. IS0 standard interface. Size-l : conforming to the size of the size-2. Mounting: compatible. (mounting pitch, screw size and fluid path)

The compressed1 air includes various types of particlles (water, oxidized oil, tar, other parilicles). These palrticles may excessively deteriorate the reliability of the pneumaatic equipment. Refer to ihe following method of the removal of particles. @The mett-nod of the removal! of particles .After cooler and dryer: dehumidifying. Filter: capturing foreign particles. ‘Tar filter: capturing tar. ‘These inprove and (clean the compressli?d air.

-- Noles On Piping wcrk/

---

@ Removing foreign matter llnsert the filter just before the electrom~I~gnetic valve to prevent

coming ioreign matteIfs and rust. The rust ir the piping causes operation failure or Ili?akage at the valve seat. (0 Flushing o Before and after the piping, remove

0 Filter The filter element should be 5pm or less. 8 Lubricator The PV5 is maintenance free type, therefore, the lubricator is basically not required. However, if it is required, use the turbing oil 1 st class, IOS VG32 (#90) or equivqlents.

Nates On ThrEt Installation

8 Mounting attitude It is not specified. The installation on the plane, horizontal and verical (P & R ports on the bottom and A & B ports on the top) installation are suitable. Avoid the plase where the vibration is 5G or impulse is IOOG or more as the installation.

Single Solenoid

Double Solenoid

\ (LamD WoeI

\LamD tv~31 /

@+ Neon lamp -++ Resistance -N Varister

-Iv Lbght emetting diode - Dtode

t Leakage thmmt Limitation 1

the electr~~magnetic valve and apply sufficient fl ushiing in the piping to remove chips and other particles (at the pressure of 3kgf/cm2 (0.3Mpa) or more for 3 minutes 01 more). o Remove the valve body and apply an air purge lrom Ihe supply side to blow

e foreigr matter out. t 3kgf/crn2(0.3Mpa} for approximate

one minute)

Terminal Box

@The used terminal box is connectable with the ISO/ 3-pin connector. Use a 2-,3- or 4-core (AWG 16eAWG 14) cable. 0 Apply a climp terminal at the end of wiring for prevention of in sufficient wiring nor disconnection. 0 The polarity of the terminals are:

o Check the air leaakage at each joint after l’lushing. 0 Sei3lhg agents

Solid & Liquid Seal Agents

Carefully al3ply the sealing agent without the elntranl:e of the sealing agent into the piping and external leakage.

Good Failure

The CR ciruit absorbs the surge voltage to protect the switching element. However, it is noted that a leakage current through the CR element may affect the operation of the prolgrammable controller or other units.

3% - VALVE

The residual leakage current should be the following level or less:

1.5mA at 200~ AC 3mA at 1 OOv AC

1 .$mA at 24v DC

Fault

IS0 Electric Plug (IS04400) Terminal Box (Type: NL-I)

------ a) PosItloll & Markq Of Pins and GrowldIng Contact

165 + 0.11 2Oi8O

b) Pin Dinlension

5min 12 + 0.4

c) Grounding Contact Dlmenston Section A-A

How to Dletermine Flow Rate For Air

1. Under the condition of PH = (l-1.89) PL:

Q=226.44S m 27:3 ‘T-

2. Under the condition1 of PH ’ 1.89 PL:

Q = 113.22SP~ 9 273

J ‘7

Q : Flow rate (lit./‘mlin.) S : Effective sectional area (mm2) PH = Inlet side pressure (MPa/cm2. abs) PL = Outlet side pressure (MPakm2. abs) T = Temperature (K) in the inlet side

273 + SL rrounding air temperature

* The If It IS

standard IS 10.5mrn In the diameter the diameter of 8 1 mm the instruction

Gland Gasket ID

010.5

Color Appncable Cable ID

Black 085-011.5

08 1 1 Gray 1 06.8 - 08.5

epsitec Automazione PneumaticaVia R. Bruschi, 114-11850019 Sesto Fiorentino (FI)Tel. +39 055 440323 - 4481354 Fax +39 0554481743e-mail : ckd@iol.it - home page : www.ckd.it

Rivenditore di zona :

2-7-2 Meieki-MinamiNakamura-KuNagoya 450, JapanTel. +52-581-3751Fax +52-583-9710

Corporation

catalogo : PV5-E-06-2000-2-2