iso 9001 versus api q2 presentation
DESCRIPTION
The main differences and challenges between API Q2 and ISO 9001. Set up in 1997, Environmental and Quality Solutions (EQS) specializes in helping companies streamline and maintain their management systems to achieve ISO standards of Quality, Health & Safety & Environmental Management.TRANSCRIPT
Specification for Quality Management SystemRequirements for Service Supply Organizations forthe Petroleum and Natural Gas Industries
A Service Providers Perspective
API Q2API Specification Q2, published in December 2011: Quality Management System for Service Supply Organizations for the Petroleum and Natural Gas Industries.
The American Petroleum Institute (API) is the sole trade association that represents all aspects of the oil and natural gas industry within the United States for over 75 years.
While API's primary focus is national, the organization is recognized globally. Similar to the International Organization for Standardization (ISO), API develops standards that are specific to the oil and gas industry.
API Q2
Catalyst for API Q2 was the BP Deepwater Horizon incident in 2010
Specification was set specifically for service organisations supplying the upstream petroleum and natural gas industries
With the ‘Majors’ looking to enforce Q2 throughout the supply chain the impact won’t stop at service companies, any company wishing to work with these organisations will need to be compliant
Tighter on exclusions than ISO 9001
More mandatory procedures
ISO 9001:2008 has 136 shall requirements, which means an organization must meet these requirements. In comparison API Spec Q2 has 186 shall requirements.
API Q2ISO 9001 & 29001 Mandatory procedures:
1. Control of Documents,2. Control of Records,3. Control of Nonconforming Products,4. Internal Audits,5. Corrective Actions, and6. Preventive Action
These (6) required documented procedures were a great start and are included in almost every standard, including API Spec Q2.
API Spec Q2 provides organizations with another nineteen (19) mandatory procedures
API Q2API Q2 additional mandatory procedures:
1. Personnel Competency and Training,2. Contract Review,3. Risk Assessment and Management,4. Design and Development Planning,5. Contingency Planning,6. Purchasing Control,7. Verification of Purchased Services and Equipment,8. Control of Service Execution, (Service Quality Plans etc)9. Identification and Traceability,10. Equipment Status,11. Customer Property,12. Preservation of Service Related Product,
API Q2Cont.....
13. Preventive Maintenance of Equipment,14. Control of Testing, Measuring, Monitoring and Detection Equipment,15. Service Performance Validation,16. Management of Change,17. Customer Satisfaction,18. Analysis of Data,19. Continual Improvement.
How is API Q2 DifferentISO 9001, ISO 29001 & API Q1
• Process Based Management System
API Q2
• Process Based Management System• Risk Based Management System
Leadership
Risk
Planning
ControllingManaging
Suppliers
Informing
API Q2 Enhancements
• Exclusions• Risk Management• Service Designs• Supply Chain Controls• Service Quality Plans• Validation• Management of Change
Exclusions
•Service Providers who provide or use ServiceRelated Product (SRP) in the course of their serviceexecution are not permitted to take exclusions toAPI Q2
Service Related Product:“Materials, Equipment, and Softwareused in the execution of a Service”
RISK
MANAGEMENT
Critical to SafetyCritical to QualityCritical to Environment
Work Instruction
Process MapCompetencies
Risk Identification
Planning Inputs Outputs Verification Review Validation
Design and Development
Verification
Service Related Product SRP Configuration Service Quality Plan
Customer Specified Req. Legal Requirements Operating Conditions
Risk Assessment Controls Controls for Service Execution
Critical SRP
Service ExecutionValidation
NPTSafety Performance
Contractual RequirementsService ExecutionSRP PerformanceSQP Compliance
Contingency Planning• Different than Emergency & Disaster Planning covered under ISO 14001,
OHSAS 18001, ISM Codes and other Industry standards
• Service Disruption PreventionHistorical DataReliability DataEnvironmental and Well Conditions
• Mitigations MeasuresCritical SparesIncluded in the Service Quality Plan
• Contingency Planning Outputs• Controls for Assessed Risk• Actions to mitigate Service Disruptions• Internal & External Communication
Suppliers
Service Provider
Customer
Supply Chain Controls
Supplier Sourcing
Supplier Classification
Supplier Qualification
Supplier Evaluation
• Determine Critical Services and SRPIdentify Critical Suppliers
• Qualification of Critical SuppliersOnsite AssessmentVerification that suppliers QMS conforms to Service Providers Quality Requirements
Service Quality Plans• Specific to the Customer and the Service that is being performed• Identifies and outlines controls for Suppliers/Subcontractors that will
execute services• Identifies Specific SRP needed for the execution of the Service• Identifies the Risks and Mitigation Controls• Identifies Competencies and Key & Essential personnel• Identifies QC and QA to include Tests for
StartupService ExecutionShutdown
• Communicated to the Customer• Changes to a SQP must go through MOC
ValidationService Related Product
Validated prior to Executionof Service
Includes:• SRP Configurations• QC activities required to ensure SRP Reliability
Service Performance
• Validated throughout execution
• Upon completion• Confirm all requirements
(KPIs, critical success factors and acceptance criteria) were achieved
Must maintain records of performance and validation
Identify the person(s) for theService Provider who areaccepting the results
MANAGEMENT
OF
CHANGE
Change in Personnel & Suppliers
Process Execution Changes
Management System Changes
SRP & Design Changes
Customer Notification
Risk AssessmentManagement of Change
What API Q2 IS NOT• It is not a manual with new buzz words that you present to your customers.
• It is not a cross reference between your management system and your customers or to the API Q2 Standard.
• It is not a template that you fill in and claim compliance.
• It is about Service Quality and Risk Mitigation supported by metrics and actual service provider performance.
Challenges
• Q2 Comprehension and Application• Transitioning from a process‐based to a risk‐basedmanagement system
• Integrating new requirements into existing competencies
• Global Supply Chain• Geographical & Cultural Differences
What’s Next for API Q2
• API Q2 Standard Published• API Q2 Guidance Document• API Q2 Beta Testing• API Q2 Audit Protocols• API Q2 Certifications