isl g and isx12 g
TRANSCRIPT
Heavy Duty Market – Primary Drivers
Economics
• Natural Gas costs 30-50% less than diesel
• Fuel use reduces payback
Energy Policy
• Abundant domestic supply of natural gas in North America
• Reduce crude oil imports
Environment
• Reduce GHG emissions
• Reduced engine noise
• Simple Aftertreatment
2
Large oil and gas
producers
o Investing in LNG
production
Truck OEM’s and Fuel
Providers
oExpanding product
offering
oBuilding infrastructure
Fleets
oTesting NG vehicles
oLooking to innovate
the business model
The market is moving….
Natural gas is significantly less expensive than crude oil and the gap is growing.
Cummins Westport Confidential
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Ene
rgy
Pri
ce in
Mil
lio
ns
of B
TUs
Jan 1997 - Mar 2012
Natural Gas and Crude Oil Spot Prices
Natural Gas Henry Hub Spot Price
Crude Oil Cushing Spot Price
85%
Less
Source: U.S. EIA (March 2012).
Natural gas is the lowest cost transportation fuel in the USA, priced 40% less than diesel.
$2.38
$3.76 $3.86 $4.02 $4.61 $4.75 $4.96
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$5.00
$6.00 N
atu
ral
Gas
Ga
solin
e
Die
sel
Bio
die
sel
(B20)
Bio
die
sel
(B100)
LP
G
E85
U.S. Average Retail Price (DGE)
Cummins Westport Confidential
Source: U.S. DOE / Clean Cities Alternative Fuel Price Report
(January 2012).
$1.48 per DGE
38%
Cummins Westport Inc. (CWI)
A Joint Venture of Westport & Cummins since
2001
5
Cummins Inc.
50%
Delivered over 34,000 engines.
New 10 year Agreement 2012
50%
CWI = Cummins 6 to 12 litre automotive natural gas engine company.
6
Product
Engineering Cummins Tech Center
Cummins VPI Process
Cummins Account
Teams & Distributors
Manufacturing
Warranty
Cummins Plants
Parts
& Service Cummins Distributors
Sales
Cummins Warranty
CWI
Engineering
CWI Product
Management
CWI RGM’s/OEM
Director
CWI Warranty
Group
CWI Customer
Support
CWI – Technology Strategy Cooled Exhaust Gas Recirculation (CEGR)
Stoichiometric Combustion
Spark Ignition
Three Way Catalyst (TWC)
7
Cummins
Cummins Emission Solutions
Cummins Westport
Cummins Westport
Three Way Catalyst Aftertreatment
Similar to catalyst on gasoline passenger cars.
Packaged as a muffler. Vertical or horizontal mount.
Easy to install
Weighs ~100 pounds
Passive device
– No Regeneration
– No SCR
– No Maintenance
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O2 Sensor
2010 Engines Aftertreatment Comparison
9
Cummins TWC
Heated
Urea Tank Urea
Dosing
Control
Unit
ECM
SCR Catalyst Particulate Filter
2010 Diesel
Three Way Catalyst
Lower GHG - Well to Wheel
Extraction Processing Transportation
and storage
End user Total
Natural
Gas
115 g/km
49.5 g/km
53.9 g/km
1,183.9 g/km
1,402.4 g/km
Diesel
268.8g/km
179.5 g/km
9.7 g/km
1,353.7g/km
1,811.7 g/km
Source:http://www.nrcan.gc.ca/es/etb/ctfca/PDFs/GHGenius/gh_genius_pamphlet0405_e.html
Including vehicle material and assembly - 21.9% Lower GHG
Equals Approx 24 Tonnes per bus reduction of CO2 per year
Reduced Noise
Noise Comparison
70
80
90
100
110
Peak Torque / Full Load Idle / No Load
Engine Test Mode
Decib
ele
s d
B(A
)
07 ISL
07 ISL G
ISL G is 5.5 decibels
quieter at peak torque
and load
ISL G is 9.9
decibels quieter
at Idle/no load
Spark ignition provides
quiet operation
Communities notice the
natural gas noise
advantage.
ONE Diesel engine idling is
louder than TEN natural
gas engines idling together
Natural Gas is a Safe Fuel
Lighter than air
Rises
Doesn’t accumulate in low places
Rich mixture burns off slowly
Ignites at temperatures of approx.
600 C
Non toxic
Odorless-detection fragrance is
added
Evaporates quickly
Heavier than air
Descends
Accumulates in low places
Rich mixture explodes
Gas and diesel vapors ignite at
approx. 200 C
Toxic, especially gasoline
Strong inherent odor
Evaporates slowly at room
temperature
Liquid fuels CNG LNG
• 2007
First Heavy Duty Engine
Certified 2010 EPA and CARB
• 2008
# 1 natural gas engine in transit
• 2009
#1 natural gas engine in Refuse
• 2010
#1 natural gas engine in
Conventional Truck
• 2011
10,000th ISL G produced in
Cummins Engine Plant, Rocky
Mount, North Carolina, USA
ISL G Natural Gas Engine
8.9 Litre (540 cu. In.)
In line 6 cylinder
Charge Air Cooled (CAC)
Spark ignition
Peak Rating:
– HP-320 hp Torque -1000 lb-ft
Certified to 2010 EPA and CARB NOx and PM standards
Three Way Catalyst Aftertreatment
Manufactured by Cummins in Cummins Engine Plant- Rocky Mount, North Carolina
Over 13,000 in service.
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ISL G Ratings
ENGINE MODEL ADVERTISED
HP(KW) @ RPM
PEAK TORQUE
LB-FT @ RPM
GOVERNED
SPEED
ISL G 320 320 (239) @ 2000 1000 (1356) @ 1300 2200 RPM
ISL G 300 300 (224) @ 2100 860 (1166) @ 1300 2200 RPM
ISL G 280 280 (209) @ 2000 900 (1220) @ 1300 2200 RPM
ISL G 260 260 (194) @ 2200 660 (895) @ 1300 2200 RPM
ISL G 250 250 (186) @ 2200 730 (990) @ 1300 2200 RPM
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ISL G Warranty - Every Coverage
•Base Warranty for Bus/Shuttle, School Bus and Truck are the same as Cummins
ISL9 diesel engines
•Extended Coverage options are available for Truck, Transit and School Bus
•5 yr, 200,000 mile or 300,000 mile - Transit
•3 to 7 yr, 100,000 to 300,000 mile - Protection Plan 2 - Truck
•3 to 5 yr,100,000 to 300,000 mile – Protection Plan 1 –Truck
•5yr to 10 yr, 150,000 to Unlimited miles – School Bus
•6 yr, 300,000 mile Major Component – All applications
•All EC warranty programs posted on CIRCUIT
ISL G Availability – Transit Buses
North American CNG Transit Fleets
over
8,000 engines in
service
LAMTA, Los Angeles, CA
Boston, MA
OCTA, Orange County, CA
Washington DC
Big Blue Bus, Santa Monica, CA
Dallas, TX
Coast Mountain Bus, Port
Coquitlam, Canada
NY / Long Island Transit, NY San Diego Transit, CA
Foothills Transit, CA RTC Transit, Las Vegas, NV
Fort Worth, TX Santa Clara, CA
Tacoma, WA St. Louis, MO
OEM New Flyer
NABI Nova
ElDorado
Gillig
Model 30/35/40 Low Floor 35/40 Low Floor
60 BRT
2012 EZ Rider II 30/35/40 Low
Floor
Fuel CNG
CNG
CNG
LNG/CNG
CNG
Engine ISLG 280 ISLG 280
ISL G 320
ISL G 280 ISLG 280 ISLG 280
ISL G Availability – Cab Over Refuse Trucks OEM AutoCar Mack Peterbilt American
Lafrance
Crane Carrier
Model Xpeditor TerraPro LE
Terra Pro CO
320 Condor LET
Fuel LNG/CNG
LNG/CNG
LNG/CNG
LNG/CNG LNG/CNG
Engine ISLG 320 ISLG 320 ISL G 320 ISL G 320 ISLG 320
. North America Refuse Fleets
City of Los Angeles, CA City of Toronto Miller Waste, Ontario
Republic Service City of Sacramento, CA EMI, Quebec
Specialty Solid Waste Long Island, NY BFI / City of Surrey, BC
City of New York Smithtown, NY
Denver, CO
Ogden, Utah
Waste Management (USA,
Canada)
Violia Environmental
over
4,000 engines in
service
OEM Freightliner Peterbilt Kenworth Volvo
Navistar
Model M2 – 112
SD - 114
320
384
365
T800SH
W900S
T440
T470
VNM TranStar
Engine ISLG 320
ISL G 300
ISL G 320 ISLG 320 ISL G 320 ISL G 320
Application 6x4 Tractor
4x2 Tractor
4x2 Truck
6x2 Truck
Vocational
Tractor
Vocational
Mixer
Tractor
Vocational
Mixer
Tractor Tractor
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Cal Cartage, CA UPS Pac 9
Ryder Trucks
Dillon Transport
Paper Transport
Sysco
Pepsico
Coca Cola
Rush
Waste Management
over
1,500 engines in
service
North America Truck Fleets
ISL G Availability – Conventional Trucks
Natural Gas Engine Introduction
Target Markets
– Regional haul truck / tractor
– Vocational
– Refuse
Platform & Technology
– Cummins 11.9 litre ISX12 diesel is base engine
– Utilizing spark-ignition with cooled EGR & three way catalyst (TWC)
• Same combustion technology as ISL G
Natural Gas Engine Key Product Attributes
– 4 cycle, spark ignited, in-line 6 cylinder, turbocharged, CAC
– Displacement – 11.9 litres (726.2 cu in)
– Peak rating: 400 hp, 1450 lb-ft
– EPA/CARB certified at or below EPA10 emission levels
– Dedicated natural gas engine
• Will operate on CNG or LNG
• Capable of using up to 100% Biomethane
– Three Way Catalyst after-treatment
– Engine braking
– Manual/Automatic Transmission capable
• No AMT at launch
Schedule – Commercial launch: Early 2013
– Currently in field tests
Engine Architecture
CWI Emissions Architecture
– Spark Ignition
– Stoichiometric Combustion,
– Cooled EGR
– Three Way Catalyst
– Wastegate Turbocharger
– Control System
ISL G ISX12 Diesel ISX12 G Natural Gas
Base Engine Architecture
– Diesel Base Engine
– 4 valve cylinder head
– Cooled EGR
Heavy Duty Natural Gas
– 400 hp/1,450 ft. lb torque
– Heavy duty durability
– Heavy duty performance
Design Architecture
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Fuel
Module
Engine Control
Module
Ignition Control
Module
EGR
Valve Wastegate
Turbo
Coil on Plug
Ignition
4 Valve Cylinder
Head
Differences: ISX12 diesel and ISX12 G natural gas
Ratings
– ISX12 HP: 310 - 425 hp
Torque: 1,150 – 1,650 lb-ft
– ISX12 G HP: 320 - 400 hp
Torque: 1,150 – 1,450 lb-ft
Torque at Idle
– ISX12 800 lb-ft
– ISX12 G 700 lb-ft
Aftertreatment
– ISX12 DPF + SCR
– ISX12 G Three Way Catalyst
Engine brake performance
– ISX12 Optional – 380 HP @ 2100 rpm
– ISX12 G Optional – 240 HP @ 2100 rpm
» Reduced due to lower compression ratio
2013 ISX12 G Ratings *
ENGINE MODEL ADVERTISED HP(KW) PEAK TORQUE
LB-FT (Nm) @ RPM GOVERNED SPEED
Line Haul Truck Applications
ISX12 G 400 400 (298) 1450 (1966) @ 1200 2100 RPM
ISX12 G 385 385 (287) 1350 (1830) @ 1200 2100 RPM
ISX12 G 350 350 (261) 1450 (1966) @ 1200 2100 RPM
ISX12 G 330 330 (246) 1250 (1695) @ 1200 2100 RPM
ISX12 G 320 320 (239) 1150 (1559) @ 1200 2100 RPM
Refuse Truck Applications
ISX12 G 350R 350 (261) 1350 (1830) @ 1200 2100 RPM
ISX12 G 350R 350 (261) 1450 (1966) @ 1200 2100 RPM
ISX12 G 330R 330 (246) 1250 (1695) @ 1200 2100 RPM
ISX12 G 320R 320 (239) 1150 (1559) @ 1200 2100 RPM
Clutch Engagement Torque – 700 LB-FT (949 Nm)
Net Weight (Dry) - 2650 LB (1202 KG)
* Preliminary Ratings – Subject to Change
Program Status – Aug 2012
25 Field Test trucks on schedule
– Initial performance feedback has been excellent
Fuel economy optimization will follow
– Final engine calibration and vehicle optimization (transmission
and gearing)
Installation Quality Assurance (IQA) process
– Scheduled to be completed with launch OEM’s Q4, 2012
Fuel system capability is part of the development
process
– CNG and LNG (single and dual tank configurations)
Limited production target Q1, 2013
Cummins Westport Confidential 27
ISX12 G OEM MATS Displays
Freightliner Cascadia (CNG)
Volvo VNL (CNG) Kenworth T660 (CNG)
Peterbilt 365 (LNG)
ISX12 G Warranty
Base warranty for Cummins Westport natural gas engine is same
as Cummins diesel base platform.
– 2 Years, 250,000 miles (402,336 kilometers)
Extended Coverage options will be published prior to launch.
Cummins Westport Confidential 30
www.cumminswestport.com
■ New Website launched May 1, 2012
■ Great source of information about natural gas engines and vehicles.
■ Features the Natural Gas Academy, a series of instructional videos
■ Designed to provide a general overview of natural gas as a fuel
whether it is compressed (CNG) or liquefied (LNG), and how it is used
with vehicles.
Thank You
32
Jorge Gonzalez
Regional Sales Manager
Texas, Oklahoma and Mexico
Email: [email protected]
http://www.cumminswestport.com