I.S. MACHINES

YOUR PARTNERIN GLASSFORMING MACHINES

YOUR PARTNERIN GLASSFORMING MACHINES

Innovation, technology and versatility make the BDF I.S. Machinesthe ideal solution for high productivity, improved work surroundings and considerable energy savings.

The BDF machines are particularly designed for being functional in all their mechanical components (gob delivery, servo and pneumatic mechanisms, moulds cooling, easy mounting variable equipments, special process apparatus, wares handling) and also in the electronic control system (integrated and stand-alone).

•exactrepeatabilityofmovements•improvementofproductionprocess•increasedproductivity•reductionofthedefectson thecontainer’sfinish•reductionofenvironmentalpollution•energysavings

Delivery Equipment•Gobguidetubessystemtoimprovethegobspeedandits

loading to the moulds•Servogobdistributorwithselfcenteringpositioningsystem

for a more safety gob reject in emergency•NewHigh-SpeedscoopholderheadinDGandTG•Scoopsinaluminiumwithnewprofileandnewsurface

hardening

•“BDF-EasyAligning”deliverysystemwithspidersupportand adjustable rigidity with springs to guarantee a perfect gob loading without vibrations up to 12 section machines

•Newdeflectoradjusterwithanti-backlashdevice•Laserdeliveryaligninggauge

Machine Structure•CentralizedLincolnlubricationsystemwithmaximum5

lubrication lines on the machine for independent oil feed and timing

•Solenoidvalveblocktype“High-Flow”with21poppetvalvesof5000Nl/minorsolenoidvalveblocktype“High-Speed”with26spoolvalvesof3000Nl/min,bothwithlong-life technology application on the parts in motion

•BlankandblowmouldDualAxialCoolingBDFdesignwiththe possibility to use standard mould holders and standard mould assembly

•Mouldcoolingtimedvalvetype“totalairflowpassage”with65%increaseofairflowcomparedwiththestandardone

•NewFunnel-Baffle-BlowHeadmechanismsseries300with easy-change check-valve, new check-valve design typelong-life,mechanismspeedupto21cuts/minute,new materials and hardening treatments, independent cam lubrication, new cam and cam-roller long-life design, new adjustable out board support, easy conversion from standard to pantograph type

•Totallynewdesignofmachinestructurewithintegratedairmanifoldsandaircentralization

•ServoInvertandServoTake-OutMechanismwithelectronic cams and sinusoidal acceleration control, easy setup with computer or hand terminal, end-stroke position control in feed-back, currents visual control system to checkthecorrectsetup,benefitsofdefectsreductiononcontainerfinish,productivityincrease(constantsetup),reduction of manual adjustments, elimination of hydraulic cushioning, very low energy consumption due the BDF energy recovery system

•The“BDF-A.P.Pusher”ServoPusherMechanism(ArticulatedPentalateraldesign)controlledtrough2coaxialtorque-motors to get a very low inertia, very high rigidity, excellentreliability,excellentdynamics.Possibilitytodesign a new cam and to simulate it with the two programs named“CamGenerator”and“CamSimulator”.Differenttypes of cam polynomial interpolation are available for the controlofthemotionprofileandofthebottlespositioningon the conveyor. Special design for high speed conveyors and unstable bottles

•Newconveyordesignforhighspeedmachinewithaxialairfeedtothewind-boxesandindependentairflowcontrolper cavity, dead plate height adjustment, new conveyor belt tightener with plumbing screw to adjust the roller positioning

•Blow-mouldopeningwithdoubleactingvalvecontroltomake the mould opening with two speeds

•Proportionalvalvescontrolsystemfortheplungermechanism and forming airs

•AutomaticGobWeightControlSystemwithcompleteplunger stroke control by linear transducer

•AdditionalSafetyPacktoimprovethesafetyonyourmachineandhavemorethanrequiredbytheEuropeansafety rules

•MouldOpening-ClosingLinkagewithimprovedclampingforce

Production Limit Table

I.S.MACHINES

I.S. MACHINE 4”1/4 5”B 5”S 5”1/2 6”1/4

CONFIGURATION SG DG TG3”

TG3”1/8 SG DG TG

190 SG DG TG85 SG DG DG TG

4”1/4

BLOW-BLOWMaxheightunderfinish(mm) 345 301 276 140 345 340 270 341 325 245 350 343 343 287Minheightunderfinish(mm) 61 57 59 45 61 60 45 74 73 55 61 68 115 105Maxbodydiameterwithblowaxialcooling(mm) 156 76 51 50 156 95 60 156 95 60 156 102 121 76

Maxbodydiameterwith stack-cooling (mm) 178 90 52 60 178 105 75 178 102 62 178 114 130 90

Maxbodydiameterwithstack-cooling/vacuum(mm) 170 80 45 50 170 95 65 170 95 54 170 102 121 76

Maxfinishdiameter(mm) 48 48 30 35 48 48 38 48 48 30 48 48 48 48

PRESS-BLOWMaxheightunderfinish(mm) 270 282 268 140 270 290 230 265 290 213 280 302 295 268Minheightunderfinish(mm) 74 40 47 45 74 55 45 74 55 50 74 58 105 86Maxbodydiameterwithblowaxialcooling(mm) 156 76 51 50 156 95 60 156 95 60 156 102 121 76

Maxbodydiameterwith stack-cooling (mm) 178 90 52 60 178 105 75 178 102 62 178 114 130 90

Maxbodydiameterwithstack-cooling/vacuum(mm) 170 80 45 50 170 95 65 170 95 54 170 102 121 76

Maxfinishdiameter(mm) 120 83 38 45 120 90 60 120 90 55 120 90 90 70

GOBINTERCEPTORUPPERPARTFUNNELUPPERPART

BEAMUPPERPART

METALLINE

MeasuresI.S. MACHINE 4" 1/4 5"- B / 5"- S 5" 1/2 6" 1/4

POS6

sect.8

sect.10

sect.12

sect.6

sect.8

sect.10

sect.12

sect.6

sect.8

sect.10

sect.12

sect.8

sect.10

sect.12

sect.

A 3500 3622 3932 4333 3534 3669 3932 4333 3583 3719 4033 4409 3719 4059 4409

B 3294 3414 3723 4125 3325 3460 3723 4125 3375 3510 3825 4201 3510 3850 4201

C 2884 3004 3313 3715 2915 3050 3313 3715 2965 3100 3414 3790 3100 3440 3790

D* 4600 4800 5000 5400 4600 4800 5000 5400 4600 4800 5200 5500 4800 5200 5500

•ServoGobDistributorand“BDF-EasyAligning”DeliveryEquipment•“BDF-DualAxialCooling”•ServoInvert•ServoTake-Out•“BDF-A.P.Pusher”

1

23

45

1

5

2

3

4

* ForNNPBplungercoolingpressuresabove3.15Kg/cm2(ifrequiredbythecustomer)

• Quantitiesspecifiedarefreeair(21°C-70°F and1Kg/cm2-14.7p.s.i.)• Theoperatingairsupplymustbecleanand

dry (it is required the installation of drying and

filtersystembeforethepipingconnectiontothemachinewithanefficiencyof98%andanominal retention of 4 ÷10µ)

• Maximumtemperatureofcompressedairsupplytothemachine=80°C

• Minimumtemperatureofcompressedair

supplytothesolenoidvalveblock=10°C• Pilotair(ValveBlock)0.5m3/minoffreeairat21°C(clean,oilandwaterfree)

• Dewpointofcompressedair:-5÷-2°C• Waterhardness100partsCaCO3per1,000,000partsofwater(P.P.M.)

Standard Service Requirements for BDF I.S. Machines

I.S. MACHINES TYPE 4” 1/4 - 5”

ApplicationPressure 6sect. 8sect. 10sect. 12 sect.

p.s.i. kg/cm2 ft3/min Nm3/min ft3/min Nm3/min ft3/min Nm3/min ft3/min Nm3/min

L.P.COMPRESSEDAIR 30 2.1 283 8 353 10 423 12 493 14

H.P.COMPRESSEDAIR 45 3.15 371 10.5 495 14 619 17.5 619 17.5

P&B-PLUNGERCOOLING 45 3.15 212 6 283 8 354 10 426 12

NNPB-PLUNGERCOOLING* 87 6 212 6 283 8 354 10 426 12

VACUUMBLOWMOULD 25”Hg 635mmHg 170 4.8 226 6.4 283 8 339 9.6

VACUUMBLANKSIDE 25”Hg 635mmHg 85 2.4 113 3.2 142 4 170 4.8

MACHINECOOLINGAIR 42”WC 1050mmHg 21190 600 28252 800 35314 1000 42380 1200

CONVEYORCOOLINGAIR 26”WC 650mmH2O 4238 120 5650 160 7063 200 8476 240

COOLINGWATER 30 2.1 - 10l/min - 10l/min - 10l/min - 10l/min

I.S. MACHINE TYPE 5”1/2 - 6”1/4

ApplicationPressure 6sect. 8sect. 10sect. 12 sect.

p.s.i. kg/cm2 ft3/min Nm3/min ft3/min Nm3/min ft3/min Nm3/min ft3/min Nm3/min

L.P.COMPRESSEDAIR 30 2.1 318 9 424 12 530 15 636 18

H.P.COMPRESSEDAIR 45 3.15 424 12 565 16 706 20 848 24

P&B-PLUNGERCOOLING 45 3.15 240 6.8 318 9 406 11.5 487 13.8

NNPB-PLUNGERCOOLING* 87 6 240 6.8 318 9 406 11.5 487 13.8

VACUUMBLOWMOULD 25"Hg 635mmHg 170 4.8 226 6.4 283 8 339 9.6

VACUUMBLANKSIDE 25"Hg 635mmHg 85 2.4 113 3.2 142 4 170 4.8

MACHINECOOLINGAIR 42"WC 1050mmWC 21190 600 28252 800 35314 1000 42380 1200

CONVEYORCOOLINGAIR 26”WC 650mmH2O 4238 120 5650 160 7063 200 8476 240

COOLINGWATER 30 2.1 - 12l/min - 12l/min - 12l/min - 12l/min

I.S. MACHINESCONTROL SYSTEM“BDF - ADV8000”

BDF-ADV8000isanintegratedandmodularcontrolsystemwithdistributedarchitectureviaCANBusforthecontrolofhigh adaptability glass container forming lines, with a new supervisor and a modern and friendly operator’s interface.

•Localblankandblowcontrolsectionpanelwithtwo-handssection start and electric overrides for the manual control of all mechanisms

•Opentodataexchangewithfactorysupervisorsystemstoprovidea“factoryautomation”

•Opentobeinterfacedwith“gobweightcontrolsystem”,“proportionalvalvescontrolsystem”,“stakercontrol”,“automaticswabbingsystems”

•Anintegratedbackuppowerunitandthecontrollogicaredesigned to optimise energy consumptions and to control power faults

Integrationinasinglecontrolcabinetof:•DriveForStirrers•TubeRotation&HeightAdjustment•ServoFeeder•ServoGobDistributor•TimerWithServoInvertAndTake-Out•ServoPusher•ProportionalValves•Conveyor•Transfer•CrossConveyor•ServoStacker•ConveyorWareDetectorSystem•U.P.S.Unit

AFE Inverter

Power (kW)

Regenerated Power (kW)

ActiveFront End

Mains

Regenerated Power (kW)Wind Power

Hydro Power

Automation

OPDE OPDE

miniOPDE

miniOPDE

miniOPDE

40%ofenergysavingwitha.f.e.technology

Energysavingthankstoanoriginalandinnovativepowersupplysystem(A.F.E.)thatrecovertheenergygeneratedbyservo motors during their decelerations.

studiobrand.it

bdfindustriess.p.a.-headofficeandsalesdepartmentViadell’Industria,40-36100Vicenza-Italyphone+390444.286.100-fax+390444.286.299-e-mail:bdf@bdf.it

www.bdf.it

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